ATD Tools ATD-7423W User manual

ATD-7423W
35-Ton Air Bottle Jack
Owner’s Manual
Made in China to ATD Tools, Inc. Specications
Visit us at www.atdtools.com
Features:
t8FMEFEIZESBVMJDQVNQBOEDZMJOEFSBTTVSFTTUSFOHUIBOEFMJNJOBUFTMFBLT
t$ISPNFQMBUFEQVNQQJTUPOBOESBNGPSBEEJUJPOBMSVTUSFTJTUBODFBOEEVSBCJMJUZ
t5IJDLCBTFQSPWJEFTBTUBCMFMJGUJOHQMBUGPSN
t#PUINBOVBMBOEQOFVNBUJDPQFSBUJPOIBOEMFJODMVEFE
t.FFUTPSFYDFFET"4.&1"4&TUBOEBSET
Specications
t$BQBDJUZ5PO
t.JOJNVN)FJHIUw
t.BYJNVN)FJHIUw
t4USPLFw
t"JS1SFTTVSFQTJ
t#BTF5IJDLOFTTw
t#BTF-FOHUIw
t#BTF8JEUIw
t/FU8FJHIUMCT
"5%8@SFW@

Product Description
5IJT"5%)ZESBVMJD"JS#PUUMF+BDLJTEFTJHOFEUPMJGUCVUOPUTVTUBJOSBUFEDBQBDJUZMPBET*UTEFTJHOFEUPCF
VTFEWFSUJDBMMZAfter lifting, loads must be immediately supported by appropriate means. This ATD
)ZESBVMJD#PUUMF+BDLJTTVJUBCMFGPSVTFJOBOBQQSPQSJBUFMZSBUFEBOEEFTJHOFEWFSUJDBMQPTJUJPOCFODIQSFTT
TUSVDUVSF*UJTNOTSFDPNNFOEFEGPSVTFJOQPTJUJPOJOHDPOTUSVDUJPOUSBJMFSTIPVTFTPSPUIFSCVJMEJOH
TUSVDUVSFT
Safety Precautions
WARNING: 'BJMVSFUPIFFEUIFGPMMPXJOHXBSOJOHTDBOSFTVMUJOQFSTPOBMJOKVSZBOEPSFRVJQNFOUEBNBHF
5IFTFXBSOJOHTDBOOPUDPWFSFWFSZTJUVBUJPOTPIBWFTBGFUZGPSFNPTUJOZPVSNJOEXIFOVTJOHUIJTKBDL
t3FBEVOEFSTUBOEBOEGPMMPXUIFPQFSBUJOHJOTUSVDUJPOTBOEUIF"/4*#BOE"4.&1"-%TBGFUZ
TUBOEBSEGPSKBDLT*GUIFPQFSBUPSDBOOPUSFBE&OHMJTIPQFSBUJOHJOTUSVDUJPOTBOETBGFUZQSFDBVUJPOTNVTU
CFSFBEBOEEJTDVTTFEJOUIFPQFSBUPSTOBUJWFMBOHVBHF
t8FBSFZFQSPUFDUJPOUIBUNFFUTUIFSFRVJSFNFOUTPG"/4*;BOE04)"
t*OTQFDUUIFKBDLCFGPSFFBDIVTFEPOPUVTFUIFKBDLJGJUJTEBNBHFEBMUFSFEPSJOQPPSDPOEJUJPO
t5PQSFWFOUUJQQJOHTFUVQUIFKBDLPOBIBSEMFWFMTVSGBDF4FUWFIJDMFQBSLJOHCSBLFBOECMPDLUJSFT
t5IFMPBENVTUOPUFYDFFEUIFSBUFEMJGUJOHDBQBDJUZPGUIFKBDL-JGUPOMZEFBEXFJHIU
t$FOUFSUIFMPBEPOUIFKBDLTBEEMFCFDBVTFPòDFOUFSMPBETDBOEBNBHFTFBMTBOEDBVTFIZESBVMJDGBJMVSF
t6TFUIFKBDLGPSMJGUJOHQVSQPTFPOMZ5IJTKBDLJTEFTJHOFEUP-*'5MPBET/054611035MPBET*NNFEJBUFMZ
TVQQPSUBMJGUFEMPBEXJUIKBDLTUBOET
t4UBZDMFBSPGMJGUFEMPBET
t6TFPOMZBQQSPWFEIZESBVMJDøVJETVDIBT.PCJM%5&.PSFRVJWBMFOU
Inspection
1SJPSUPFBDIVTFWJTVBMMZJOTQFDUGPSMFBLJOHIZESBVMJDPJMEBNBHFEMPPTFPSNJTTJOHQBSUT*GKBDLJTXPSO
PSEBNBHFESFNPWFJUGSPNTFSWJDFBOEDPOUBDUZPVOFBSFTUIZESBVMJDTFSWJDFDFOUFSGPSSFQBJS
Operating Instructions
t+BDLPQFSBUJPOJTDPOUSPMMFEFJUIFSNBOVBMMZPSCZFYUFSOBMBJSQSFTTVSF&JUIFSJOTFSUUIFIBOEMFJOUPUIF
IBOEMFTPDLFUUPNBOVBMMZPQFSBUFPSDPOOFDUUPBOFYUFSOBMBJSQSFTTVSFTPVSDFDMFBOBMMDPOOFDUJPOTQSJPS
UPBTTFNCMZ
t5PSBJTFUIFKBDLUVSOUIFSFMFBTFWBMWFDMPDLXJTFVOUJMUJHIUBOEFJUIFSNBOVBMMZQVNQXJUIUIFQSPWJEFE
IBOEMFPSXIJMFDPOOFDUFEUPBOBJSTVQQMZEFQSFTTUIFBJSWBMWF
t5PMPXFSUIFKBDLSLOWLYPQFOUIFSFMFBTFWBMWFLOPCCZUVSOJOHJUDPVOUFSDMPDLXJTF$$8
Preventive Maintenance
Important:%JSUJTUIFHSFBUFTUTJOHMFDBVTFPGGBJMVSFJOIZESBVMJDVOJUT,FFQUIFKBDLDMFBOBOEXFMM
MVCSJDBUFEUPQSFWFOUGPSFJHONBUUFSGSPNFOUFSJOHUIFTZTUFN*GUIFKBDLIBTCFFOFYQPTFEUPSBJO
TOPXPSHSJUJUNVTUCFDMFBOFECFGPSFJUJTVTFE
8IFOUIFKBDLJTOPUJOVTFLFFQUIFQJTUPOGVMMZSFUSBDUFE4UPSFUIFKBDLPOJUTCBTFBOEJOBXFMMQSPUFDUFE
BSFBXIFSFJUXJMMOPUCFFYQPTFEUPDPSSPTJWFWBQPSTBCSBTJWFEVTUPSBOZPUIFSIBSNGVMFMFNFOUT
.BJOUBJOUIFPJMMFWFMBUUIFCPUUPNPGUIFöMMFSQMVHIPMF*GJUJTOFDFTTBSZUPBEEPJMSFNPWFUIFöMMFSQMVH
BOEöMMUIFSFTFSWPJSXJUI.PCJM%5&.PSFRVJWBMFOUUIFOSFJOTUBMMöMMFSQMVH
7JTVBMMZJOTQFDUUIFKBDLCFGPSFFBDIVTF5BLFDPSSFDUJWFBDUJPOJGBOZPGUIFGPMMPXJOHQSPCMFNTBSFGPVOE
a.$SBDLFEPSEBNBHFEIPVTJOH
b. &YDFTTJWFXFBSCFOEJOHPSPUIFSEBNBHF
c. -FBLJOHIZESBVMJDøVJE
d. 4DPSFEPSEBNBHFEQJTUPOSPE
e.*ODPSSFDUMZGVODUJPOJOHTXJWFMIFBETPSBEKVTUJOHTDSFX
f. -PPTFIBSEXBSF
g..PEJöFEPSBMUFSFEFRVJQNFOU

Maintenance
Important: 6TFPOMZBHPPEHSBEFIZESBVMJDKBDLPJM"WPJENJYJOHEJòFSFOUUZQFTPGøVJEBOENEVERVTFCSBLF
øVJEUVSCJOFPJMUSBOTNJTTJPOøVJENPUPSPJMPSHMZDFSJO*NQSPQFSøVJEDBODBVTFGBJMVSFPGUIFKBDLBOEUIF
QPUFOUJBMGPSTVEEFOBOEJNNFEJBUFMPTTPGMPBE8FSFDPNNFOE.PCJM%5&.PSFRVJWBMFOU
Checking/Adding oil
8JUIUIFKBDLJOBOVQSJHIUQPTJUJPOBOEUIFSBNDPNQMFUFMZSFUSBDUFEPQFOUIFSFMFBTFWBMWFUVSODPVOUFS
DMPDLXJTFBOESFNPWFUIFöMMFSQMVH5IFPJMMFWFMTIPVMECFKVTUVQUPUIFIPMF'JMMJGOFDFTTBSZXJUIDMFBO
IZESBVMJDKBDLPJM8JUIUIFSFMFBTFWBMWFPQFONBOVBMMZQVNQUIFIBOEMFTJYUJNFT1VSHFUIFIZESBVMJDTZTUFN
PGBJS%VSJOHUSBOTJUUIFVOJUNBZCFDPNFiBJSCPVOEwDBVTJOHBTQPOHZSBNBDUJPO5PQVSHFUIFTZTUFNDMPTF
UIFSFMFBTFWBMWFUVSODMPDLXJTFBOENBOVBMMZQVNQUIFKBDLUPGVMMIFJHIU0QFOUIFSFMFBTFWBMWFBOEQVTI
EPXOPOUIFSBN3FQFBUUIFTFTUFQTJGOFDFTTBSZUPDPNQMFUFMZQVSHFUIFTZTUFN
Changing oil
'PSCFTUQFSGPSNBODFBOEMPOHFTUMJGFSFQMBDFUIFDPNQMFUFøVJETVQQMZBUMFBTUPODFQFSZFBS
8JUITBEEMFGVMMZMPXFSFESFNPWFUIFPJMöMMFSQMVH
-BZUIFKBDLPOJUTTJEFBOEESBJOUIFøVJEJOUPBTVJUBCMFDPOUBJOFS
Note:%JTQPTFPGIZESBVMJDøVJEJOBDDPSEBODFXJUIMPDBMSFHVMBUJPOT
4FUKBDLJOJUTVQSJHIUMFWFMQPTJUJPO'JMMVOUJMPJMJTMFWFMXJUIUIFöMMFSTDSFXIPMFSFJOTUBMMPJMöMMFSTDSFX
Lubrication
"QFSJPEJDDPBUJOHPGMJHIUMVCSJDBUJOHPJMUPUIFIBOEMFTPDLFUQJWPUQPJOUFYUFOTJPOTDSFXBOESFMFBTFTDSFX
UISFBEXJMMIFMQUPQSFWFOUSVTUBOEBTTVSFUIBUQVNQBTTFNCMJFTNPWFGSFFMZ
Cleaning
1FSJPEJDBMMZDIFDLUIFQVNQQJTUPOBOESBNGPSTJHOTPGSVTUPSDPSSPTJPO$MFBOBTOFFEFEBOEXJQFXJUIBOPJMZ
cloth. Note:/FWFSVTFTBOEQBQFSPSBCSBTJWFNBUFSJBMPOUIFTFTVSGBDFT
Troubleshooting
fller
e
Symptom Causes Remedy
Jack will not lift the load 1. The release valve is not tightly closed
2. The jack is overloaded
3. Inadequate ai supplyr
1. Tighten the release valve
2. Rectify the overload condition
3 Check and ensure adequate air supply
Jack bleeds off after lifting 1. The release valve is not tightly closed
2. The jack is overloaded
3. The hydrauli
c unit is malfunctioning
1. Tighten the release valve
2. Rectify the overload condition
3. Contact the local service center
Jack will not lower after
unloading
1. The reservoir is over filled with hydraulic fluid
2. Linkage binding
1 Drain fluid to the proper oil level
2. Clean and lubricate moving parts
Poor lifting performance 1. Low fluid level
2. Air is trapped inside the hydraulic system
1. Ensure proper fluid level
2. With the ram retracted. Remove the oil i
plug. Pump the jack with the release valv
open to pressurize the air. Re-install the oil filler
plug
The jack will not lift to its
maximum height
Low fluid level Ensure proper fluid level

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   

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7
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REPLACEMENT PARTS
Not all components of this product are replacement items, but are illustrated as a convenient reference for position in
the assembly sequence. When ordering parts, give model number, part number and description. Call your distributor
for current pricing:

ITEM# ORDERING PART# PART DESCRIPTION QTY
1REAR HANDLE 1
2SPING PIN 2
3MIDDLE HANDLE 1
4FRONT HANDLE 1
11 RETAINING RING 1
12 O-RING 1
13 DUST PROOF RING 2
15 NYLON GASKET 2
16 SEAL KIT INCLUDES: COPPER WASHER 4
19 12, 13, 11, 15, 16, 19, 25, 26, 32 & 34 O-RING 1
25 Y-RING 1
26 RETAINING RING 1
32 O-RING 1
34 DUST PROOF RING 1
36 SPRING COVER 1
37 SPRING 2
43 AIR MOTOR ASSEMBLY 1
15 NYLON GASKET 2
16 COPPER WASHER 4
17 OIL VALVE ASSEMBLY 2
44 PRT7423W-44 AIR HOSE ASSEMBLY
A
IR HOSE, COUPLER AND INLET VALV
E
1
PRT7423W-36-37 SPRING KIT
PRT7423W-15-43 AIR MOTOR
PRT7423W-SK
PRT7423W-1-4 HANDLE ASSEMBLY

WARRANTY
1 YEAR LIMITED WARRANTY
THIS WARRANTY AND CONFIRMED RECEIPT(S) SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES
PURCHASED FROM: _______________________________________
DATE PURCHASED: ________________________________________
INVOICE/RECEIPT NUMBER: _________________________________________
Your ATD-7423W is warranted for a period of 12 months from the original purchase date.
For a period of one (1) year from your purchase date, ATD Tools Inc. will repair or replace (at its option) without charge, your
ATD product if it was purchased new and the product has failed due to a defect in material or workmanship which you experienced
during normal use of the product. This limited warranty is your exclusive remedy.
To access the benefits of this warranty, contact your supplier, or point of sale directly. You may be advised to return the product
under warranty, freight prepaid, to your supplier for warranty determination.
If this ATD product is altered, abused, misused, modified, or undergoes service by an unauthorized technician, your warranty will
be void. We are not responsible for damage to ornamental designs you place on this ATD product and such ornamentation should
not cover any warnings or instructions or they may void the warranty. This warranty does not cover scratches, superficial dents, and
other abrasions to the paint finish that occur under normal use. It also does not cover normal wear items such as but not limited to
brushes, batteries, drill bits, drill chucks, pads or blades.
Subject to the law in your state:
(1) Your sole and exclusive remedy is repair or replacement of the defective product as described above.
(2) ATD is not liable for any incidental damages, including but not limited to, lost profits and unforeseeable consequences.
(3) The repair and replacement of this product under the express limited warranty described above is your exclusive remedy and is
provided in lieu of all other warranties, express or implied. All other warranties, including implied warranties and warranties of
merchantability or fitness for a particular purpose are disclaimed and, if disclaimer is prohibited, these warranties are limited to
one year from your date of purchase of this product.
Some states’ laws do not allow limited durations on certain implied warranties and some states’ laws do not allow limitations on
incidental or consequential damages. You should consult the law in your state to determine how your rights may vary.
[Affix receipt or invoice here for safe keeping]