ATH-Heinl 35FZ User manual

ATH-Frame Lift
35FZ
Operating Instructions
Serial number: C082061205677
ATH-Heinl GmbH & Co. KG | Gewerbepark 9
D-92278 Illschwang | Germany | www.ath-heinl.de
Stand: September 2021. Fehler und Irrtümer vorbehalten. Verkauf nur über ATH-Vertriebspartner.

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Manufacturer ATH-Heinl GmbH & CO.KG
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Contents
1.0 INTRODUCTION ...................................................................................................................- 3 -
1.1 General Information...........................................................................................................- 3 -
1.2 Description........................................................................................................................- 4 -
1.3 Operation..........................................................................................................................- 5 -
1.4 Technical Data ..................................................................................................................- 8 -
1.5 Scale Drawing .................................................................................................................- 10 -
2.0 INSTALLATION...................................................................................................................- 12 -
2.1 Transport & Storage Conditions ........................................................................................- 12 -
2.2 Unpacking the machine....................................................................................................- 12 -
2.3 Delivery Contents ............................................................................................................- 13 -
2.4 Location..........................................................................................................................- 13 -
2.5 Fixing .............................................................................................................................- 15 -
2.6 Electrical Connection........................................................................................................- 15 -
2.7 Pneumatic Connection......................................................................................................- 15 -
2.8 Hydraulic Connection .......................................................................................................- 16 -
2.9 Assembly ........................................................................................................................- 16 -
2.10 Completion of Work......................................................................................................- 21 -
3.0 OPERATION .......................................................................................................................- 22 -
3.1 Operating Instructions .....................................................................................................- 22 -
3.2Basic Information ............................................................................................................- 23 -
4.0 MAINTENANCE ...................................................................................................................- 24 -
4.1 Consumables for installation, maintenance and servicing.....................................................- 24 -
4.2 Safety Regulations for Oil .................................................................................................- 25 -
4.3 Notes .............................................................................................................................- 26 -
4.4 Maintenance or Service Plan.............................................................................................- 26 -
4.5 Troubleshooting / Error Display and Solutions ....................................................................- 27 -
4.6 Maintenance and Service Instructions................................................................................- 29 -
4.7 Disposal..........................................................................................................................- 30 -
5.0 EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY......................- 31 -
6.0 APPENDIX ..........................................................................................................................- 32 -
6.1 Pneumatic circuit diagram ................................................................................................- 32 -
6.2 Electric circuit diagram.....................................................................................................- 33 -
6.3 Hydraulic circuit diagram..................................................................................................- 34 -
7.0 WARRANTY CARD...............................................................................................................- 35 -
7.1 Scope of the Product Warranty .........................................................................................- 36 -
8.0 INSPECTION LOG ...............................................................................................................- 37 -
8.1 Installation and Handover Log ..........................................................................................- 38 -
8.2 Inspection Plan................................................................................................................- 39 -
8.3 Visual inspection (authorised expert).................................................................................- 40 -
9.0 NOTES...............................................................................................................................- 44 -

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1.0 INTRODUCTION
1.1 General Information
THESE INSTRUCTIONS ARE AN INTEGRAL PART OF THE MACHINE.
THEY MUST BE READ AND UNDERSTOOD BY THE USER.
NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO
FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS.
WARNING: Follow the instructions to prevent injury or damage.
TIP: Provides more information on functionality and tips for using the device efficiently.
Appropriate protective clothing must be worn for all work on the described system.

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1.2 Description
Main components
1. Lifting platform (P1)
2. Lifting platform (P2)
The platforms are moved upwards with internal hydraulic cylinders and the scissor principle.
The hydraulic safety device prevents the lift lowering unintentionally.
3. Access ramp
Allows the lifting ramp to be extended.
4. Base frame
Fixing the lift
5. Lower scissors
6. Upper scissors
7. Main cylinder
8. Slave cylinder
9. Hydraulic power unit with control box (dead-man system)
The hydraulic oil in the tank is fed to the cylinder via a gear pump driven by the
motor. A lowering valve returns the oil to the tank.
10. CE stop & limit switch.
The CE stop stops the lift descending at a height of 500 mm.
The limit switch terminates the lifting process when the maximum lifting height is reached,
protecting the hydraulic system.
11. Light barrier
Ensures secure synchronisation of the two scissors.
12. Extensions
Enables an extension of the lifting platforms.
P1
P2

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1.3 Operation
1. Lockable main switch with emergency stop function
to switch the lifting platform on and off andto prevent operation by unauthorised persons.
2. Alarm
gives an acoustic and visual signal when the CE stop is reached
3. Lifting button
raises the lifting platform
4. The lowering button
lowers the lifting platform
5. Button for bridging the limit switch
Suitable for bleeding the hydraulic cylinder
6. Button for bridging the light barrier
allows synchronisation adjustment

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Usage
Safety Instructions
1. Ensure there is correct weight
distribution of the vehicle
2. Changes to the lift of any kind
are not permitted
3. Leave the danger zone when
lowering the lift
4. The danger zone must be kept
clear when lifting and lowering
5. If there is a danger of the
vehicle falling, you must
immediately leave the danger
zone
6. Avoid the lifted vehicle swaying
7. Moving the vehicle on the lift is
not permitted
8. Lift may only be operated by
trained personnel.
9. Use roll-off protection
10. Only authorised persons are
allowed to enter the danger
zone.
11. Proper maintenance and
inspections are necessary for
safe work
12. Read and understand the
operating instructions before
operating the lift
13. Do not work on damaged lifts
Replace damaged danger signs.
The product is intended for lifting vehicles. The corresponding technical data for the lift must be observed.

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1. Preparation
a. Carefully read all safety instructions before operating the lift.
b. Completely lower the lift.
c. Position the vehicle centrally between the scissors, paying attention to the load distribution.
d. Place the rubber plate CENTRALLY under the original lifting points of the vehicle.
2. Lifting
a. Switch on the lift with the main switch
b. Lift the vehicle to a height of 100-150mm and stop lifting by releasing the lift button.
c. Check that the vehicle is safely on the lift.
d. Continue lifting and watch the lifting process.
3. Lowering
a. Before lowering, check for any objects under the vehicle.
b. Press the lower button.
c. When the CE stop is reached, the lower button must be released and then pressed again.
4. Finishing
a. Completely lower the platform.
b. Remove the rubber plate.
c. Drive the vehicle off the lifting platform.

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1.4 Technical Data
Model ATH Frame Lift 30FZ
Load capacity 3,500 kg
Lift time Ca. 52 s
Lower time Ca. 52 s
Electric system 3/400V/50Hz
Control voltage DC24V
Motor 2.6 kW
Rotation speed 1,375 rpm
Upstream fuse 3 C 16 A
Connection cable Min. 5 x 1.5 mm²
Protection type IP 54
Working pressure ² 260 -280 bar
Recommended
hydraulic oil
Summer: H-LPD 46 (e.g.: OEST H-LPD 32 DD L)
Winter: H-LPD 32
Oil quantity 12l
Floor anchor
Scissors
8 units
Floor anchor
Control box
4 units
Floor anchor
Bridging track
sections
16 units
Permissible sound
level
≤ 75 dB (A)/lm
Weight 1090 kg
² The factory set working pressure is adjusted to the maximum rated power. The pressure relief valve
must not be manipulated. Changing the settings can lead to serious damage.
If the stated rated load can not be lifted, please contact our service team.

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Load distribution
Q
Total weight of the vehicle
P1
Max 2/5 x Q
P2
Max 3/5 x Q
Load distribution
2/3
² At greater distances, the load capacity of the lift is reduced. In such cases and in other cases not
provided for in this manual, please contact the manufacturer.
Min Max
A 1,900 mm 4,000 mm
B 100 mm
C 1,900 mm
D 900 mm

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1.5 Scale Drawing
On-Ground Installation

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In-Ground Installation

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2.0 INSTALLATION
The machine must be installed by an authorised person according to the instructions.
The operating instructions (including the log) are an important part
of the machine / product.
!!!PLEASE STORE CAREFULLY!!!
The product must be checked after completion of the installation, handover, if necessary briefing and then
regularly in accordance with the applicable regulations and legal provisions in the country of operation by a
suitable and approved company or facility.
2.1 Transport & Storage Conditions
When transporting and positioning the machine, always use suitable lifting and material handling
equipment and consider the machine’s centre of gravity.
The machine should only be transported with the original packaging.
Data:
----
Width
----
Length
----
Height
----
Storage temperature
-10 to +50 °C
2.2 Unpacking the machine
Remove the top cover of the packaging and make sure that no damage has occurred
during transport.
Remove the safety bolt to remove the machine from the pallet / rack.
Use a suitable lifting device (possibly with a stopping rope) to lower the machine from the
pallet / frame.
The packaging material used for the machine should be stored carefully.
Keep the packaging material out of the reach of children as it may be hazardous.

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2.3 Delivery Contents
1Package with scissors, ramps and drive-over plates:
Dimensions (L x W x H): 1700 x 800 x 450 mm
Weight: 960 Kg
1Package with control box, hydraulic and pneumatic hoses:
Dimensions (L x W x H): 400 x 540 x 1,140 mm
Weight: 130 Kg
If something is missing, please contact our sales department.
Transportation and storage:
- Lift with care, using suitable means of support for the load, in perfect working order and using the special
hooking point.
- Avoid sudden jolts and tugs, watch out for uneven surfaces, bumps etc.
- After removing the packing, check that they are taken to special waste collecting areas inaccessible to
children and animal as long as they are not disposed.
- Warehouse temperature: -25°C ～+55 °C

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2.4 Location
The machine should be kept away from flammable and explosive materials, as well as from sunlight and
intense light. The machine should be placed in a well-ventilated location.
The machine must be set up on sufficiently firm ground, if necessary, according to the minimum
requirements of the information given in the foundation plan.
In addition to the ground conditions, the guidelines and instructions of the accident prevention regulations
as well as the workplace regulations must be observed when selecting an installation site.
When assembling on floor coverings, check their load-bearing capacity. A construction expert should be
consulted for inspection when mounting on floor coverings.
The machine should only be mounted and used within closed rooms. It has no corresponding safety
features (e.g. IP protection, galvanised design, etc.).
Temperature
4-40 °C
Sea level
< 1500 m
Humidity
50% at 40 °C – 90% at 20 °C
Drawing
B1
1,000 mm
B2
1,000 mm
L1
Approx. 2,800 mm
L2
Approx. 2,800 mm
H
Approx. 4,000 mm

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2.5 Fixing
General and local regulations must be observed. Therefore, these steps should only be
carried out by a trained professional.
The machine must be set up and fixed on sufficiently firm ground, if necessary, according to the minimum
requirements of the information given in the foundation plan.
The machine must be fastened at the points provided with suitable or specified fastening material.
In addition to the ground conditions, the guidelines and instructions of the accident prevention regulations
as well as the workplace regulations must be observed when selecting an installation site.
When assembling on floor coverings, check their load-bearing capacity. A construction expert should be
consulted for inspection when mounting on floor coverings.
2.6 Electrical Connection
General and local regulations must be observed. Therefore, these steps may only be
carried out by a trained professional.
Pay attention to the necessary supply line (see technical data).
The connection should be made with a 230V Schuko plug or 5-phase 16 A CEE plug (partially included).
Voltage deviations should be 0.9 - 1.1 times the nominal voltage range and the frequency deviation should
be 0.99 - 1.01 times the frequency range.
Necessary protective measures must be taken to guarantee this.
At the end of the work, the direction that the motor rotates (at 400V) must be checked.
2.7 Pneumatic Connection
For all pneumatic systems, a compressed air maintenance unit (partially included) must
be installed between the supply line and the system.
The air pressure of the supply line must at least correspond to the technical data.
The compressed air maintenance unit must be set correctly and checked.
The compressed air maintenance unit must be serviced at regular intervals.
The maximum or minimum pressure ensures perfect functioning without any damage.

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2.8 Hydraulic Connection
Before the system is put into operation or operated for the first time with oil, the
following must be observed with regard to the optimal, trouble-free and almost air-free
functioning
All hydraulic lines must be connected and tightened according to the hydraulic plan and, if applicable
according to the hose designation.
All hydraulic lines and cylinders must be vented according to the hydraulic plan and, if applicable, according
to the hose designation.
In order to ensure the faultless and safe functioning of the system and the hose assemblies used, the
hydraulic fluids used must comply with the specific instructions and recommendations of the manufacturer.
Used media that do not meet the specific requirements or which have unauthorised contamination damage
the entire hydraulic system and shorten the service life of the hydraulic systems used. Warning: (system
contamination can also occur when oil is refilled)
The minimum requirement and minimum oil quantity must be checked and ensured.
2.9 Assembly
These instructions are not to be viewed as assembly instructions; hints and tips are
provided only for trained expert installers. Suitable clothing and personal protection must
be worn for the following work.
Incorrect installation and settings lead to exclusion of liability and warranty.
Partly pre-assembled machines must be checked, introduced and approved by a competent person before
commissioning.
Machine assembly must be carried out by a qualified and competent person.

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INSTALLATION
The lift must not be installed in damp, wet or potentially explosive areas.
Assembly
1. Setting up and aligning
a. The assembly position can be marked using chalk.
b. When assembling the scissors, pay attention to the approach direction.
c. Position the control box as indicated in the specifications.

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2. Fixing with safety anchor:

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3. Establish hydraulic connection
a. First, open the front cover of the control box
b. Install the hydraulic hoses as shown below.
Tighten all hydraulic connections.
Ensure that no moving parts can damage the hydraulic hoses.
4. Hydraulic oil
a. Fill hydraulic oil up to marking

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5. Electrical connection
General and local regulations must be observed. Therefore,these steps may only be carried out by a
trained professional.
Pay attention to the necessary supply line (see technical data).
6. Check before first lifting
a. Check all bolts, nuts, etc. are tight
b. Check all connections and cylinders for leaks and tighten if necessary
c. Check that all buttons works
d. Observe the motor rotation direction
e. Bleed the hydraulic circuit as described in the Maintenance chapter.
For the first lifting operation lubricate the slides of the scissor arms (See lubrication schedule
for grease type)
7. Correctly set limit switch
a. To set the maximum lift, position the lift at a height of 1,900mm
b. Loosen the nuts (1) at the limit switch and set it
c. Tighten the nuts (1) again
d. To set the CE stop, position the lift at a height of 400mm
e. Adjust the lever (2) position at the desired height;
f. Tighten the lever after adjustment.
8. Lifting under load
a. Lift a load to a height of approx. 1,000 mm, check the synchronisation and adjust if necessary
b. While continuing to lift, pay attention to the synchronisation
c. Lower the load and mount the missing covers or ramps
9. After setting up, fill in the attached inspection log.
This information is needed in case of service.