ATH-Heinl ATH-Frame Lift 30F User manual

® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016
1
USER´S MANUAL
ATH-Frame Lift 30F
Double Scissors Lift

® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016
2
CONTENT
Introduction ............................................................................................................................................................................3
General Information ...........................................................................................................................................................3
Description of lift ................................................................................................................................................................4
Main components...............................................................................................................................................................4
Operation............................................................................................................................................................................5
Technical data:....................................................................................................................................................................6
Scope of delivery.................................................................................................................................................................9
INSTALLATION.......................................................................................................................................................................10
Foundation........................................................................................................................................................................10
Place of installation...........................................................................................................................................................11
Assembly of lift .................................................................................................................................................................12
OPERATION...........................................................................................................................................................................15
Safety instructions ............................................................................................................................................................15
Operation instructions......................................................................................................................................................16
Utilization..........................................................................................................................................................................17
MAINTENANCE......................................................................................................................................................................18
Troubleshooting................................................................................................................................................................18
Maintenance plan.............................................................................................................................................................20
Lubrication plan ................................................................................................................................................................21
Maintenance tips: .............................................................................................................................................................21
Maintenance- and service instructions ............................................................................................................................21
DECLARATION OF CONFORMITY...........................................................................................................................................24
APPENDIX..............................................................................................................................................................................25
Electric diagram ................................................................................................................................................................25
Hydraulic diagram.............................................................................................................................................................26
GARANTIEKARTE/WARRANTY NOTE.....................................................................................................................................27
SPARE PART BOOK ................................................................................................................................................................29
APPENDIX..............................................................................................................................................................................43
Electric diagram ................................................................................................................................................................43
Hydraulic diagram.............................................................................................................................................................44
GARANTIEKARTE/WARRANTY NOTE.....................................................................................................................................45
NOTES ...................................................................................................................................................................................47
CHECKING BOOK ...................................................................................................................................................................50

® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016
3
Introduction
General Information
THE USER OF THE LIFT HAVE TO READ AND UNDERSTOOD THESE MANUAL:
ALL LIABILITY IS EXCLUDED FOR DAMAGES WHICH RESULT FROM NON-COMPLIANCE OF THESE
INSTRUCTIONS
WE WILL NOT ASSUME ANY LIABILITY CAUSED BY NON-COMPLIANCE WITH SAFETY NOTICES
Note: Follow the instructions to prevent personal injury or damage
Hint: Gives additional information on features and tips for efficiently using of the device.

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4
Description of lift
Main components
1. Lifting platform (P1)
2. Lifting platform (P2)
The platforms are raised by the inner hydraulic cylinder and the scissor principle.
The hydraulic safety device prevents an accidental lowering of the lift.
3. Ramps
Enables an extension of the lifting platforms
4. Basic frame
For fixing the lift
5. Lower scissor pair
6. Upper scissor pair
7. Main cylinder
8. Secondary cylinder
9. Hydraulic aggregate with control box (deadman system)
Herewith the hydraulic oil in the tank will be piped via a gear pump, which is driven by the motor, to the
cylinder. With a lowering valve the oil will be piped back into the tank.
10. CE-Stop and limit switch
The CE-Stop stops the lift while lowering at a height of 500 mm.
The limit switch stops the lifting at reaching the max. lifting height and protects with that the hydraulic
system.

® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016
5
Operation
1. Lockable main switch with emergency stop function
for switching on and off the lift and as security against a use of unauthorized persons.
2. Display of operation
Indicates that the lift is switched on.
Indicates that the limit switch is reached.
Indicates that the CE-Stop was activated.
Indicates that the motor works.
Indicates that the lift is in the final lowering process.
Indicates that there is an error or a malfunction in the electrical system.
3. Buzzer
gives an acoustic a visual signal after reaching the CE-Stop
4. Button LIFTING
5. Button LOWERING
6. Button for bridging the limit switch
suitable for bleeding the hydraulic cylinder
7. Button for bridging the light barrier
enables an adjustment of the synchronization

® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016
6
Technical data:

® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016
7
Type
ATH-Frame Lift 30F
Capacity
3.000 kg
Lifting time
50 s
Lowering time
50 s
Electric system
3/400V/50Hz
Voltage
DC24V
Motor
2,6 KW
Revolution per minute
1.375 U/min
Fuse protection
3 C 16 A
Connection cables
Min. 5 x 1,5mm²
Protection type
IP 54
Working pressure ²
240 -260 bar
Recommended
hydraulic-oil
Summer: H-LPD 32 (z.B.: OEST H-LPD 32 DD L)
Winter: H-LPD 22
Oil quantity
12l
Floor anchoring
scissor pair
8 Stück
Floor anchoring
control box
4 Stück
Floor anchoring drive-
over sheet
16 Stück
Noise level
≤ 75 dB (A)/lm
Weight
830 kg
² The already factory-set hydraulic working pressure is adjusted to the maximum rating. The setting of the pressure
control valve may not be changed. Any changes to the settings can cause serious damages. If nominal load
cannot be lifted, please contact our service team.

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8
Load distribution
Q
Total weight of vehicle
P1
Max 2/5 x Q
P2
Max 3/5 x Q
Load distribution
2/3
² At bigger distances the load capacity will be reduced. In this case and in other cases, which are not covered by
this manual the manufacturer should be contacted.
Min
Max
A
1.900 mm
4.000 mm
B
100 mm
C
1.900 mm
D
900 mm

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9
Scope of delivery
2 Packages with scissors:
Dimension (L x W x H): 1.570 x 580 x 200 mm
Weight:
1 Package with control box, hydraulic- and pneumatic hoses:
Dimension (L x W x H): 400 x 540 x 1.140 mm
Weight:
2 Packages with ramps
Dimension (L x W x H): 500 x 340 x 120 mm
Weight:
1 Package with drive-over plates
Dimension (L x B x H):
Weight:
If anything is missing in the delivery please contact our sales department!
Transportation and storage:
- Lift with care, using suitable means of support for the load, in perfect working order and using the special hooking
point.
- Avoid sudden jolts and tugs, watch out for uneven surfaces, bumps etc.
- After removing the packing, check that they are taken to special waste collecting areas inaccessible to children
and animal as long as they are not disposed.
- Warehouse temperature: -25°C ～+55 °C

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10
INSTALLATION
Foundation
for ATH-Frame Lift 30F
Concrete quality:
C20/25
Concrete curing time:
Min. 20 days
Max. incline:
10 mm

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If soils do not comply with the requirements, there can evoke serious injuries to personal or damages to the lift.
Do not install the lift on asphalt or soft concrete floor.
There must be no expansion joints or cuts, which will break the continuity of the upper reinforcement.
Load capacity of intermediate ceilings must be checked by operator.
Place of installation
B1
1.000 mm
B2
1.000 mm
L1
appr. 2.800 mm
L2
appr. 2.800 mm
H
appr. 4.000 mm
Allowed working temperature:
10-50 °C
Max. allowed humidity:
≤80% bei 30 °C
Height above sea level:
≤2000m
Power connection and ground cable (see technical data) is to be made in form of a plug device (socket and plug ) or a
fixed connection.
Necessary supply lines
See technical data
The lift is designed for an installation in dry rooms. The installation in wet rooms as well as rooms with a risk of
explosion is not allowed.

® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016
12
Assembly of lift
This manual is not to be seen as an assembly instruction, but only as a help and advice for skilled personal. For
the following works are necessary the adequate clothes and safety equipment. An incorrect installation and
adjustments causes disclaimer of warranty.
1. Positioning and alignment
a. By means of chalk the position for the installation can be marked before.
b. Pay attention to the drive-on direction while positioning the scissors.
c. Position the control box as indicated in the technical data.
2. Fixing with safety anchors:
a. Bore holes and pay attention to the
necessary boring depth A and boring
diameter of the anchor manufacturer
b. Clean the inner oft he holes
c. Put the anchors into the holes until the
needed depth is reached.
d. Tight the nuts with the torque specified by
the manufacturer.
Thickness B depends on floor cover.

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13
3. Hydraulic connection
a. First open the front cover of the control box
b. Install the hydraulic hoses as shown below.
Retight all hydraulic connections.
Make sure that no movable parts can damage the hydraulic hoses.
4. Hydraulic oil
Fill in hydraulic oil until the mark.

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14
5. Electrical connection
Herewith the general as well as the local regulations have to be observed. Therefore only skilled personal are
allowed to make this work.
Pay attention to the necessary power supply (see technical data).
6. Check before first lifting
a. the tightness of all screws, nuts and so on
b. the leak tightness of connections and cylinders, retight if necessary
c. the function of all buttons
d. the correct rotating direction of motor
e. bleed the hydraulic circuit as desbribed in chapter maintenance
f. At the first lifting lubricate the sliding guide of the scissor arms (lubrication type see in the lubrication plan)
7. Correct adjustment of limit switch
a. Position the lift at a height of 1.900 mm for adjusting the max. llifting height
b. Loosen the nuts (3) of the limit switch and adjust it
c. Retight the nuts (3) again
d. Position the lift at a height of 400 mm for adjusting the CE-Stop
e. Loosen the nuts (3) of the limit switch and adjust it
f. Retight the nuts (3) again
8. Lifting under load
a. Lift a load to a height of appr. 1.000 mm and check the synchronization, readjust if necessary.
b. During further lifting keep on watching the synchronization.
c. Lower the load and install the still missing covers resp. ramps
9. The lift has to be lubricated, cleanned. All the bent part, metal sheet’s edges respectively welding lines have to be
protected with suitable greases and anticorosive inhibitors.
10. Fill in the enclosed checking book after positioning the lift.
This information will be needed in case of a possible service case.

® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016
15
OPERATION
Safety instructions
1. Pay attention to the correct load
distribution of the vehicle
2. It is not allowed to make any
modifications on the lift
3. Leave the danger zone while
lowering the lift
4. The danger zone must be kept free
while lifting and lowering
5. In case of the vehicle drop down
immediately leave the danger zone
6. Avoid heavy swinging movements
of the lifted vehicle
7. A moving of the vehicle on the lift is
not allowed
8. Only skilled personal is allowed to
operate the lift
9. Use a protection against rolling
down
10. Only authorized persons are
allowed to enter the danger zone
11. For a secure working a proper
maintenance and inspection is
necessary
12. Read and understand the user´s
manual before operate the lift
13. Do not work with damaged lifts
Damaged danger symbols have to be replaced.

® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016
16
BTR-Nr. 0030
Operation instructions
Issue:
Dezember 2010
18.12.2012
Application and activities
signed on:
10.12.2012
APPLICATION
VEHICLE LIFT
DANGER FOR HUMAN AND ENVIRONMENT
Falling down of load or parts
Crush injuries during movement of lift and/or parts
If system leaks it is possible that hydraulic oil gets into the environment
PRECAUTION AND RULES OF CONDUCT
Observe the user´s manual
Watch the lift
Operation only by skilled personal
Avoid positions with no means of escape in case of danger
Keep in mind the maximum capacity of the lift
Secure the vehicle against rolling away
Check the functions daily before operation
Do not put persons at risk during movement of lift
Do not carry persons on the lift
Leave the danger zone during lifting and lowering
BEHAVIOUR IN CASE OF ERROR AND DANGER
In case of security relevant errors stop immediately the operation and secure it against use.
Inform responsible person in case of defects.
Remedy of deficiencies only by experts.
BEHAVIOUR IN CASE OF ACCIDENTS –FIRST AID
•Secure the scene of accident.
•Render first aid, inform first-aider and your boss.________________
•Take care of the person injured.
•Place of first aid kit and first aid book: ________________
•EMERGENCY CALL: ________________
Record all information in the first aid book
MAINTENANCE; DISPOSAL
Maintenance works on the lift are made by: ________________
Responsible for disposal (e.g. used oil): ________________

® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016
17
Utilization
The product is intended for lifting of vehicles. The corresponding technical data have to be observed.
1. Preparation
a. Read all safety instructions carefully before operating the lift.
b. Lower the lift completely
c. Position the vehicle centrical between the scissors, pay attention herewith to the load distribution.
d. Put the rubber discs CENTRICAL under the original lifting points of the vehicle.
2. Lifting
a. Switch on the lift with the main switch
b. Lift the vehicle up to a height of 100-150 mm and stop the lifting by releasing the button LIFTING
c. Check if the vehicle is secure on the lift
d. Following lift further and observe the lifting process
3. Lowering
a. Check before lowering if there are any obstacles under the car
b. Press the button LOWERING
c. After reaching athe CE-Stop the button LOWERING must be released and then pushed again.
4. Completion
a. Lower the lift completely
b. Remove the rubber discs
c. Drive the vehicle from the lift

® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016
18
MAINTENANCE
Reparation works are only allowed to be done by authorized service partners or, after contacting ATH, by the client.
Before maintenance and reparation works the lift must be disconnected from the electrical supply (main switch
off, disconnect plug). Suitable precautions must be made against a re-start.
Works on the electrical parts of the lift respectively on the supply lines are only allowed to be done by experts/electricians.
Troubleshooting
Error
Possible reason
Remedy
Lift does not work
Main switch is off.
Switch the lift on
There is no electrical connection
Check the power supply, if necessary
repair it
Fuses are burned
Replace
A limit switch is defect
Check the switches and connections,
if necessary replacing
No lifting
Wrong rotating direction of the motor
Change two phases on the main
switch
Not enough oil in the hydraulic circuit
Fill needed hydraulic oil (lift must be
lowered)
Button LIFTING does not react
Check the button and connection, if
necessary replacing
Lowering valve does not close
Check and clean the lowering valve, if
necessary replacing
The emergeny dumping screw closes
not properly
Tighten the screw
Filter on the pump is dirty
Check and clean
Obstacle between light sensor
Remove the obstacle
Reflector of light sensor is defect
Replace the reflector
Scissor platforms have not the same
height
Restore the synchronization
Light barrier is not positioned
correctly
Re-establish the correct position
No lowering
Control board defect
Replace control board
Electromagnet on the lowering valve
has no function
Check the function, if necessary
replace
Lowering valve does not open
Chec the lowering valve if it reacts, if
necessary replace
Button LOWERING defect
Check the button, if necessary
replace
Obstacle between light sensor
Remove the obstacle
Reflector of light sensor is defect
Replace the reflector
Scissor platforms have not the same
height
Restore the synchronization
Light barrier is not positioned
correctly
Re-establish the correct position
Lift does not stop at CE-Stop
Limit switch (CE-Stop) is wrong
adjusted resp. defect
Check the adjustment of the limit
switch. In case of a defect limit switch
replace it.
Lift does not raise synchronical

® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprints and technical changes reserved / Issue: 09/2016
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Water or air in hydraulic circuit
Bleed hydraulic circuit
Damaged cylinder sealings
Check and if necessary replace
Lift does not raise the indicated load
Not enough hydraulic oil
Check oil level (lift is lowered), if
necessary refill
Pump is defect
Check the pump, if necessary replace
Pressure control valve wrong
adjusted
Adjust correctly
Lift raises or lowers jerkily
Leakage, water or air in hydraulic
circuit
Bleed the hydraulic system. If
necessary eliminate leakage
Filter of the pump is dirty
Check and clean if necessary
Pump sucks air
Check the sealing and replace if
necessary
Lift does not stop at the max. height
Limit switch is wrong adjusted resp.
defect
Check adjustment of limit switch
Replace a defect limit switch

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20
Maintenance plan
Interval:
Components:
Check:
Every day
Rubber discs
Wear and deformation
Lift
Obvious damages
Lift
Cleanness
Hydraulic
Leak-tightness
Safety devices
Obvious damages
Paintwork
Scratches (Danger of corroision)
Weekly
Air cylinder
Function and wear
Cylinder
Function and wear
Monthly
Anchor bolts
Torque (acc. manufacturer)
Quarterly
Axes and safety notches
Wear and cleanness
Cylinder (dust sealing)
Wear and deformation
Hydraulic circuit
Wear and leakage
Hydraulic pump
Unusual noise
Half-yearly
Electrical components
Damages
Hydraulic oil
Check oil level and, if necessary, refill
Dirt or oil aging
Yearly
Cylinder sealing
Oil loss and deformation
Main check (by expert)
All components are checked for damages
Every 3 years
(recommended)
Hydraulic oil
Exhange
Hydraulic system
Cleaning
Every 6 years
Hoses
Exchange