ATH-Heinl ATH ATF602 User manual

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USER´S MANUAL
A
AT TF F E Ex xc ch ha an ng ge er r
A
AT TH H A AT TF F6 60 02 2

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CONTENT
Specifications..................................................................................................................................... 3
Function table ................................................................................................................................... 4
Part description ................................................................................................................................ 5
Operation preparations...................................................................................................................... 7
Flushing ............................................................................................................................................ 10
Exchange .......................................................................................................................................... 11
Filling level (refilling oil) .................................................................................................................. 12
Filling level (draining oil) ................................................................................................................. 13
Draining............................................................................................................................................. 14
System setting.................................................................................................................................. 15
Troubleshooting ............................................................................................................................... 17
Adaptor list ..................................................................................................................................... 18
Notes ................................................................................................................................................. 23

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Specifications
Automatic detection of flow direction
Dimensions
635 x 585 x 1.075 mm
Power supply
AC220V 50Hz / 110V 60Hz
Output
200W
Length of maintenance tubes
3.000 mm
Draining tube
1.000 mm
Capacity of old / unused oil tank
25 L
Load cell measuring range
40 kg
Exchange accuracy
±100 ml
Detergent bottle capacity
500 ml
TFT / LCD full color display
105,5 x 67,2mm; 480 x 272 Dots; RGB
Pressure measuring range
0~150psi (1-10Bar)

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Function table
Main functions
Flushing
Flushing/Cleaning of A/T gear system.
Flushing can also be made when A/T transmission is
deactivated.
Exchange
Exchange the used oil of the A/T system with unused oil.
Adjust filling level
Refilling or draining oil to the A/T system
Draining
Draining of used and unused oil tanks
Setting
Calibration
Calibration of load cells for used and unused oil tank
Language
Selection of language
Weight setting
Input of empty weight of the tanks for used and unused oil
Measuring unit
Selection of metric or imperial units (lb)
Diagnosis
Direct activating of solenoid valves and the internal oil pump
for testing the system.

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Part description

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1
Operation panel
2
Back cover
3
Tube holder
4
Used oil tank
5
Unused oil tank
6
Load cell
7
Rear wheel
8
Front wheel
9
Front cover (plastic)
10
Control unit 2
11
Control unit 1
12
Solenoid valve
13
Oil pump
14
Filter
15
Filter flange
16
Detergent bottle
17
Detergent bottle support
18
Power unit 1
19
Printer
20
Pressure manometer
21
Inspection glass
22
Power unit 2

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Operation preparations
1. Raise the vehicle with the lift until the driving wheels are hanging completely free. (Pic.2)
Note: Driving wheels may not touch anything!
For avoiding damages and accidents the following have to be observed:
- Pay attention to the instructions of the vehicle manufacturer,
e.g. the vehicle is only allowed to be lifted at the indicated lifting points.
- Pay attention to the instructions of the lift manufacturer,
e.g. the operation of the lift is only allowed to be made by skilled personal
Pic. 2

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2. Connect the maintenance tubes to the A/T system with the corresponding adaptors of the vehicle
as shown in picture 3 (Pic.3) .
Pic.3
1
ATF-exchanger
3
Radiator
2
Tubes leading to transmission
4
Automatic transmission
3. Fill into the unused oil tank the A/T oil which is required by the vehicle manufacturer. Fill in thereby
1 –2 l more than required.
4. If necessary flush the A/T system. For this fill into the detergent bottle the needed detergent and
start the flushing process in the menue of the ATF exchanger
PAY ABSOLUTELY ATTENTION TO THE INSTRUCTIONS OF THE VEHICLE
MANUFACTURER AND OF THE PRODUCER OF THE DETERGENT!

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5. Before starting the exchange function, check the used oil tank if there is enough capacity for the
quantity to exchange. If not it has to be drained with the draining function. In case of
non-observance the oil tank can overflow and the ATF exchanger can be damaged.
FOR A PROFESSIONAL EXCHANGE OF THE USED OIL IT HAS TO BE AVAILABLE
THE DOUBLE QUANTITY OF OIL + 1-2 LITER MORE AS INDICATED BY THE
VEHICLE MANUFACTURER.
E.G.. IF THE INDICATED OIL QUANTITY OF THE AT- SYSTEM IS 9 LITER THEN YOU
WILL NEED 9 LITER UNUSED OIL FOR REMOVING THE PARTICLES/DEPOSITS AND
RESIDUALS OF DETERGENTS COMPLETELY OUT OF THE AT-SYSTEM AND 9
LITER UNUSED OIL FOR THE REAL EXCHANGE AFTER THE OIL FILTER WAS
CHANGED IN THE AT-SYSTEM
THE OIL LEVEL HAS TO BE CHECKED ACCORDING TO THE INFORMATIONS OF
THE VEHICLE MANUFACTURER AFTER THE EXCHANGE!

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Flushing

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Exchange

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Filling level (refilling oil)

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Filling level (draining oil)

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Draining

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System setting
Calibration of load cells for unused and
used oil tanks
Adjustment of
detergent quantity in the refilling time

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Troubleshooting
Error
Reason
Remedy
No display , machine
can not be switched-on
1. Power supply cable is not
well connected.
2. Fuse defect
3. LCD defect
1. Check power connection
2. Change the fuse
3. Change the LCD
Oil volume in the tanks
is not displayed
correctly
1. Load cells are not calibrated
correctly
2. Board or load cell do not
work correctly respectiveley are
not connected correctly.
1.Calibrate the load cells.
2. Check the connection, change the
board or load cell
Vibrations or big noise
Pump does not work correctly,
is not tightened correctly, the
cables are twisted or not
connected correctly.
Check the pump for tightness, check
cables.
Every function takes
excessively long
Defect on the cables
Check the system (cables, lines, solenoid
valves and control unit) for leakage.

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Adaptor list
Item
No.
.
Art.-n°
Picture
Size
Suitable for
Configuration
1
A01
Ø5 / Ø8 / Ø10
TOYOTA
MITSUBISHI
LEXUS
HONDA
NISSAN
Standard
2
A02
Ø9.55(H)
Ø12.75(H)
Ø15.85(H)
Optional
3
Ø8
Ø8 hose
Standard
4
Ø10
Ø10hose
Optional
5
Ø12
Ø12hose
Optional
6
A03A
M16x1.5
CADILLAC
BMW
MITSUBISHI
Standard
7
A03B
M16x1.5
Standard
8
A04A
G1/4”
CHRYSLER
Optional
9
A04B
G1/4”
Optional
10
A05A
M18x1.5
OPEL
VW
Standard
11
A05B
M18x1.5
Standard
12
A06A
G1/4”
CHRYSLER
Standard

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13
A06B
G1/4”
Standard
14
A07A
M18x1.5
OPEL
Optional
15
A07B
M18x1.5
Optional
16
A08A
UNF1/2-20
GM
Optional
17
A08B
UNF1/2-20
Optional
18
A09A
M16x1.5
CHRYSLER
MB
Optional
19
A09B
M16x1.5
Optional
20
A10A
UNF1/2-20
FORD
CHRYSLER
MB
Standard.
21
A10B
UNF1/2-20
Standard
22
A11A
Z1/4
FORD
VOLVO
Standard
23
A11B
Z1/4
Standard

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24
A12A
UNF5/8-18
FORD
CADILLAC
Standard
25
A12B
UNF5/8-18
Optional
26
A13A
UNF5/8-18
GM
CHRYSLER
Optional
27
A13B
UNF5/8-18
Standard
28
A14A
UNF5/8-18
FORD
VOLVO
Standard
29
A14B
UNF5/8-18
Standard
30
A15A
UNF5/8-18
CHRYSLER
MB
GM
Optional
31
A15B
UNF5/8-18
Optional
32
A16A
M18x1.5
EUROPEAN
Optional
33
A16B
M18x1.5
Optional
34
A17A
A17B
Ø14.95
Ø14.85
VOLVO
Optional