Atlas Copco ETD MT41-100-I06 Instruction sheet

ETD MT41-100-I06
Printed Matter No. 9839 1064 01 Electric screwdriver
Publication Date 2020-02-21
Valid from Serial No. A2410001 Product Instructions
ETD MT41-100-I06 ( 20–100 cNm) 8432084561
Handheld transducerized
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference

2© Atlas Copco Industrial Technique AB - 9839 1064 01
Table of Contents
Product Information................................................................................................3
General Information ..........................................................................................3
Safety Signal Words ..............................................................................3
Warranty ................................................................................................3
Website..................................................................................................3
ServAid ..................................................................................................4
Safety Data Sheets MSDS/SDS............................................................4
Country of Origin ...................................................................................4
Dimensional Drawings...........................................................................4
Overview...........................................................................................................4
Technical Product Data .........................................................................4
Bit run out test .......................................................................................4
Bit grounding test...................................................................................5
Service Overview..............................................................................................5
Service Recommendations....................................................................5
Preventive maintenance ........................................................................5
Installation ...............................................................................................................7
Installation Instructions .....................................................................................7
Installing the tool....................................................................................7
Operation .................................................................................................................9
Ergonomic Guidelines.......................................................................................9
Configuration Instructions ...............................................................................10
Tighten joint .........................................................................................10
Unscrew joint .......................................................................................10
Start options ........................................................................................11
Function button....................................................................................11
Front light.............................................................................................11
Operating Instructions.....................................................................................12
Mount bit..............................................................................................12
Service ...................................................................................................................13
Preventing ESD Problems ..............................................................................13
Maintenance Instructions................................................................................13
Service Recommendations..................................................................13
Preventive maintenance ......................................................................13
Calibration recommendations..............................................................13
Recycling ...............................................................................................................14
Environmental Regulations.............................................................................14
Recycling information .....................................................................................14

ETD MT41-100-I06 EN Product Information
© Atlas Copco Industrial Technique AB - 9839 1064 01 3
Product Information
General Information
WARNING Risk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow
all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
►Read all Safety Information delivered together with the different parts of the system.
►Read all Product Instructions for installation, operation and maintenance of the different parts of
the system.
►Read all locally legislated safety regulations regarding the system and parts thereof.
►Save all Safety Information and instructions for future reference.
Safety Signal Words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.
Warranty
■Product warranty will expire 12 months after the product is first taken into use, but will in any case ex-
pire at the latest 13 months after delivery.
■Normal wear and tear on parts is not included within the warranty.
■Normal wear and tear is that which requires a part change or other adjustment/overhaul during
standard tools maintenance typical for that period (expressed in time, operation hours or other-
wise).
■The product warranty relies on the correct use, maintenance, and repair of the tool and its component
parts.
■Damage to parts that occurs as a result of inadequate maintenance or performed by parties other
than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the
warranty.
■To avoid damage or destruction of tool parts, service the tool according to the recommended mainte-
nance schedules and follow the correct instructions.
■Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover
contracts. For further information contact your local Service representative.
For electrical motors:
■Warranty will only apply when the electric motor has not been opened.
Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on
the Atlas Copco website.
Please visit: www.atlascopco.com.

Product Information EN ETD MT41-100-I06
4© Atlas Copco Industrial Technique AB - 9839 1064 01
ServAid
ServAid is a portal that is continuously updated and contains Technical Information, such as:
■Regulatory and Safety Information
■Technical Data
■Installation, Operation and Service Instructions
■Spare Parts Lists
■Accessories
■Dimensional Drawings
Please visit: https://servaid.atlascopco.com.
For further Technical Information, please contact your local Atlas Copco representative.
Safety Data Sheets MSDS/SDS
The Safety Data Sheets describe the chemical products sold by Atlas Copco.
Please consult the Atlas Copco website for more information www.atlascopco.com/sds.
Country of Origin
For the Country of Origin, please refer to the information on the product label.
Dimensional Drawings
Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.
Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.
Overview
Technical Product Data
Technical Product Data can be found on either ServAid, or the Atlas Copco website.
Please visit: https://servaid.atlascopco.com or www.atlascopco.com.
Bit run out test
Bit run out is measured with the tool securely fastened in a test rig and with the tool running at no load
with a rotation speed of 200 rpm. Measuring point is at 44 mm (length of a standard bit) out on a special
bit 4216 2194 00. Bit run out limit is 0.15 mm.

ETD MT41-100-I06 EN Product Information
© Atlas Copco Industrial Technique AB - 9839 1064 01 5
Bit grounding test
Bit grounding is measured by the ground circuit stability and resistance with the tool running at no load
with a rotation speed of 200 rpm. Resistance is measured between the special bit 4216 2194 00 and the
outside of the tool connector and the resistance limit is 20 Ω.
Service Overview
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guide-
lines:
■Clean appropriate parts accurately
■Replace any defective or worn parts
Preventive maintenance
Recommended interval between actions:
Valid at normal usage of the tool at a load up to 70% of maximum torque.
Service should only be carried out by trained technician following provided service instructions and
using original Atlas Copco spare parts.

Product Information EN ETD MT41-100-I06
6© Atlas Copco Industrial Technique AB - 9839 1064 01
Interval Action
1.500.000 cycles or 1 year Calibrate the tool
1.500.000 cycles Exchange bit grounding
3.000.000 cycles Exchange front part
3.000.000 cycles Exchange motor

ETD MT41-100-I06 EN Installation
© Atlas Copco Industrial Technique AB - 9839 1064 01 7
Installation
Installation Instructions
Installing the tool
■Connect the tool to the drive using the supplied cable.
■If required, hang the tool securely, for example from a balancer.
The tool can also be fixtured using the threds at the front part, accessible under the thread protection ring.
NOTICE Make sure the cable is not bent more than a radious of 55 mm (2.2 in).

Installation EN ETD MT41-100-I06
8© Atlas Copco Industrial Technique AB - 9839 1064 01

ETD MT41-100-I06 EN Operation
© Atlas Copco Industrial Technique AB - 9839 1064 01 9
Operation
Ergonomic Guidelines
Consider your workstation as you read through this list of general ergonomic guidelines to identify areas
for improvement in posture, component placement, or work environment.
■Take frequent breaks and change work positions frequently.
■Adapt the workstation area to your needs and the work task.
■Adjust for a convenient reach range by determining where parts and tools need to be located to
avoid static load.
■Use workstation equipment such as tables and chairs appropriate for the work task.
■Avoid work positions above shoulder level or with static holding during assembly operations.
■When working above shoulder level, reduce the load on the static muscles by lowering the weight
of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce
the load on the static muscles by holding the tool close to the body.
■Take frequent breaks.
■Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.
■Adjust for a convenient field of vision that requires minimal eye and head movements.
■Use appropriate lighting for the work task.
■Select the appropriate tool for the work task.
■In noisy environments, use ear protection equipment.
■Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibra-
tion.
■Minimize exposure to reaction forces.
■When cutting:
A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct
flange for the cut-off wheel and avoid bending the cut-off wheel during operation.
■When drilling:
The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high.
The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque
above 10 Nm for pistol grip tools and 4 Nm for straight tools.
■When using direct-driven screwdrivers or nutrunners:
Reaction forces depend on the tool settings and joint characteristics. Strength and posture deter-
mine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the op-
erator's strength and posture and use a torque arm or reaction bar if the torque is too high.
■In dusty environments, use a dust extraction system or wear a mouth protection mask.

Operation EN ETD MT41-100-I06
10 © Atlas Copco Industrial Technique AB - 9839 1064 01
Configuration Instructions
Tighten joint
To start the tightening process, press the start lever (A). By default, you need to hold the lever during the
whole tightening process.
For other start modes, refer to Start options [Page11].
The front light will turn red if the tightening is fault.
Unscrew joint
There are two unscrew modes:
■Standard (default): run the tool in CCW.
■Single reverse: run the tool in CCW once and shift back in CW when tightening is ready.
To start the unscrew process:
1. Press the function button (B) once. The reverse light (C) is on.
If the reverse light (C) is flashing, single reverse mode is selected.
2. press the start lever (A).

ETD MT41-100-I06 EN Operation
© Atlas Copco Industrial Technique AB - 9839 1064 01 11
Start options
The start mode of the tool can be configured as below:
■Trigger start (default)
Press the start lever briefly.
■Push start
Push the bit towards the screw and work piece.
■Trigger and push start
Press the start lever and push the bit towards the screw and work piece.
For Trigger start and Push start, the tightening modes can be configured as below:
■Hold (default)
The trigger must be pressed during the whole tightening process.
■Pulse
The tool will fulfill tightening with just a start.
Function button
By default, the function button is configured with toggle reverse function to single push. That is, by pushing
the function button once, the reverse function is on.
The following user interaction types can be configured for function button:
■single push
■double-push
■pressed
The following functions can be configured to each user interaction type:
Toggle reverse function Run the tool in CCW.
Single reverse function Run the tool in CCW once and shift back in CW when
tightening is ready.
Vacuum toggle Start and stop Vacuum. Auto off after complete tight-
ening.
Guiding light toggle Start and stop Guiding light. Auto off after complete
tightening.
Acknowledge for error codes Acknowledge error codes from the tool instead of from
the controller's monitor.
Integration with Digital I/O Choose other functions from Digital I/O.
Front light
By default, the front light is only configured to show a faulty tightening. That is, the light turns red when
there is a faulty tightening.
The intensity of the light and other functions can be configured in Tools Talk MT.
Status indicator
The front light can be configured to indicate status in Tools Talk MT:
Function Color option Default
Tightening OK Green Off
Tightening NOK Red On
Batch finished Green (default) or blue Off

Operation EN ETD MT41-100-I06
12 © Atlas Copco Industrial Technique AB - 9839 1064 01
Guiding light
The front light can be configured in Tools Talk MT:
■as illumination light for operators.
■selected from function button or digital I/O.
Operating Instructions
Mount bit
1. Pull the chuck ring outwards
2. Insert the bit
3. Turn the bit, if not seated properly

ETD MT41-100-I06 EN Service
© Atlas Copco Industrial Technique AB - 9839 1064 01 13
Service
Preventing ESD Problems
The components inside the tool and controller are sensitive to electrostatic discharge. To avoid future mal-
function, make sure that service and maintenance is carried out in an ESD approved work environment.
The figure below shows an example of an appropriate service work station.
Maintenance Instructions
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guide-
lines:
■Clean appropriate parts accurately
■Replace any defective or worn parts
Preventive maintenance
Recommended interval between actions:
Valid at normal usage of the tool at a load up to 70% of maximum torque.
Service should only be carried out by trained technician following provided service instructions and
using original Atlas Copco spare parts.
Interval Action
1.500.000 cycles or 1 year Calibrate the tool
1.500.000 cycles Exchange bit grounding
3.000.000 cycles Exchange front part
3.000.000 cycles Exchange motor
Calibration recommendations
According to MT Calibration Configuration Manual 9839 0812, the calibration is needed when the
following parts are replaced:
■Drive unit
■Motor
■Front part
■Trigger module

Recycling EN ETD MT41-100-I06
14 © Atlas Copco Industrial Technique AB - 9839 1064 01
Recycling
Environmental Regulations
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle
the components in accordance with local legislation.
Batteries shall be taken care of by your national battery recovery organization.
Recycling information
Pos. Part Remarks Recycle as
1 Thread protection Plastic, Other, PA
2 Front nut Metal, Steel
3 Cap nut Metal, Steel
4 Front part Metal, Steel
5 LED holder Metal, Steel
6 Light Module Electronics
7 Spring ring Metal, Steel
8 Grounding ring Metal, Tin bronze
9 Drive unit Electronics
10 Configuration button Electronics
11 Handle complete Metal, aluminum
12 Handle complete Metal, aluminum
13 Screw Metal, Steel
14 Hose connection Metal, Steel
15 Screw Metal, Steel
16 Trigger module Electronics
17 Suspension yoke Metal, Steel

Original instructions
Atlas Copco Industrial
Technique AB
SE-10523 STOCKHOLM
Sweden
Telephone: [phone]
www.atlascopco.com
© Copyright 2020, Atlas Copco Industrial Technique AB. All rights reserved.
Any unauthorized use or copying of the contents or part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers
and drawings. Use only authorized parts. Any damage or malfunction caused
by the use of unauthorized parts is not covered by Warranty or Product
Liability.
Out of respect to wildlife and nature, our technical literature is printed on
environmentally friendly paper.