AUMA AUMATIC ACExC User manual

Actuator controls
AUMATIC ACExC 01.2
Profibus DP
To be used in combination with the operation instructions only!
●The present short instructions do NOT replace the operation instructions!
●They are only intended for persons already familiar with the operation instructions
where safety instructions, assembly, operation and commissioning are already described
in detail!
●The operation instructions must always be available.
FO connectionShort instructions

Table of contents Page
31. Short description...................................................................................................................
42. FO connection........................................................................................................................
42.1. Basic information
52.2. Terminal compartment: open
62.3. FO cables: connect
72.4. Terminal compartment: close
83. Network topologies................................................................................................................
83.1. Line topology
93.2. Star topology
103.3. Ring topology (two-fibre ring)
124. Corrective action....................................................................................................................
124.1. LED indications
124.2. Troubleshooting
134.2.1 Line and star topology
134.2.2 Ring topology
155. Technical data.........................................................................................................................
155.1. FO coupler
166. Appendix.................................................................................................................................
166.1. Calculation of achievable FO range
176.2. Measuring methods
176.3. Reference addresses
176.4. Literature
2
Table of contents

1. Short description
AUMA actuator controls with FO connection are intended for use in optical fieldbus
networks.
The FO connection integrated in the electrical connection enables the conversion
from electrical RS-485 signals into optical signals and vice versa.
FO connection behaviour is transparent at the bus, i.e. control of AUMA actuators
via bus is identical to control via copper cables (RS-485).
Contrary to RS-485 based systems, different topologies are possible:
●Line topology
●Star topology
●Redundant ring topology
Apart from the large distances, FO cables offer further advantages:
●In environments with electromagnetic interference
●Lightning arrester or overvoltage protection
●Equipotential earth bonding and earthing
●Galvanic separation of the actuator
●Use of common cable trenches for power and signal cables
●Prevention of interference emissions along the transmission line
This allows for customised solutions and various applications such as water/waste
water industries, tunnelling, power plants, thermal industry or telecontrol engineering.
3
Short description

2. FO connection
2.1 Basic information
Hazardous voltage!
Risk of electric shock.Failure to observe this warning can result in death or serious
injury.
→The connection must be carried out exclusively by suitably qualified personnel.
→Prior to opening: Disconnect both system and device from the mains.
→Observe basic information contained in this chapter.
→Observe safety instructions contained in the operation instructions pertaining
to the actuator.
Eye damage caused by open fibre optic cable ends!
→NEVER look directly into open cable ends or FO cable connections.
Connection or receive problems when ignoring the installation instructions!
→Only use FO cable connection (connector types) with the wiring techniques in-
dicated in these instructions.
→Only mount connector types with locking mechanisms in the defined position.
→Protect unused FO cable connections against contamination or dust with protec-
tive caps/plugs supplied by the factory.
→Connect incoming FO cable with the optical receiver, the outgoing FO cable
with the optical sender. NOT vice versa!
→Do NOT kink FO cables! Observe bending radius of cable manufacturer.
Cable and wire types
Table 1: Cables and wires according toDIN VDE 0888 part 3:
62.5 µm or 50 µmCore diameter
62.5/125 µm Multi-mode graded-index fibre
50/125 µm glass fibre
Fibre
62.5/125 µm: 2,600 m
50/125 µm: 1,400 m
Range
Recommendation: < 3.0 dB/km
Damping coefficient
Remove outer sheathing of FO cable at a length of approx. 25 cm to enable ring
wiring in the terminal compartment.
Figure 1: Plug type FSMA
Controls mounted to wall bracket
In the event of heavy vibration of the valve, we recommend mounting the actuator
controls separately from the actuator on a wall bracket. For information about the
wall bracket, refer to operation instructions for the actuator.
4
FO connection

2.2 Terminal compartment: open
Figure 2: Plug/socket connector: left KES, right KES flameproof
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Terminal compartment: Type of protection Ex e
[5] Terminal compartment: Type of protection Ex d
[6] Frame
Hazardous voltage!
Risk of electric shock.
→Disconnect device from the mains before opening.
1. Loosen screws [2] and remove cover [1].
➥Terminal compartments [4] and [5] are designed either in type of protection Ex
e (increased safety) or in type of protection Ex d (flameproof enclosure). Hereby,
the flameproof interior compartment of the actuator (Ex d) remains closed.
2. Insert cable glands with Ex e approval and suitable for connection cables.
➥The enclosure protection IP… stated on the name plate is only ensured if suita-
ble cable glands are used. Example: Name plate shows enclosure protection
IP 68.
3. Seal cable entries unused cable entries with approved plugs suitable for the
required protection type.
4. Remove cable sheathing and insert the wires into the cable glands.
5. Fasten cable glands with the specified torque to ensure required enclosure
protection.
5
FO connection

2.3 FO cables: connect
1. Remove safety circlip and take FO coupler off top head rail.
Figure 3: FO coupler on top head rail
2. Place FO coupler on fixing plate in "parking position"
Figure 4: FO coupler in "parking position"
3. Insert FO cables through cable glands.
4. Link FO connectors crosswise:
Optical output of actuator 1 with optical input of actuator 2.
Optical input of actuator 1 with optical output of actuator 2.
Figure 5: Connection example
6
FO connection

2.4 Terminal compartment: close
Figure 6: Plug/socket connector: left KES, right KES flameproof
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Terminal compartment: Type of protection Ex e
[5] Terminal compartment: Type of protection Ex d
[6] Frame
1. Clean sealing faces of cover [1] and housing.
2. Plug/socket connector designed as KES flameproof: Preserve joint surfaces
with an acid-free corrosion protection agent.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
Flameproof enclosure, danger of explosion!
Risk of death or serious injury.
→Handle cover and housing parts with care.
→Joint surfaces must not be damaged or soiled in any way.
→Do not jam cover during fitting.
5. Fit cover [1] and fasten screws [2] evenly crosswise.
7
FO connection

3. Network topologies
When connecting several field devices (actuators) in a network, the structure is called
network topology. AUMA offers different network topologies.
3.1 Line topology
Figure 7: Structure for line topology
Max. FO cable range in km (observe technical data!)
[1] FO T-coupler within electrical connection of ACExC 01.2
[2] FO PP-coupler within DCS (imperatively required)
[3] FO PP-coupler for any Profibus DP field device
[4] Any Profibus DP field device
Table 2: Number of FO devices (actuators) connected in series
Maximum number of FO devicesBaud rate [kbit/s]
369.6
3619.2
3645.45
3693.75
18187.5
9500
41,500
Special features of line topology
The optical signal is converted into an electrical signal at each device. Prior to
transmission to the next device, the electrical signal is converted into an optical
signal.
Interruption of an FO cable (case A) or failure of an FO connection board (case B)
results in loss of control for the subsequent actuators:
Case A
(standard)
As soon as the electrical connection is removed from the ACExC 01.2 , FO connection
of this actuator is no longer available. As a consequence, communication with the
subsequent actuators is lost. To prevent this, FO connection used in the ACExC
01.2 can also be externally supplied with 24 V DC.
8
Network topologies

Case B
(option)
As soon as the actuator is switched off (motor voltage), the FO connection board of
this actuator is no longer available. As a consequence, communication with the
subsequent actuators is lost. To prevent this, the complete ACExC 01.2 can be
externally supplied with 24 V DC.
3.2 Star topology
Figure 8: Structure for star topology
Max. FO cable range in km (observe technical data!)
[1] FO PP-coupler within electrical connection of ACExC 01.2
[2] LWL Stich-Koppler in der Leittechnik (zwingend erforderlich)
[3] LWL Stich-Koppler für Beliebiges Profibus DP Feldgerät
[4] Any Profibus DP field device
Table 3: Number of FO devices (actuators) connected in series
Maximum number of FO devicesBaud rate [kbit/s]
369.6
3619.2
3645.45
3693.75
18187.5
9500
41,500
Special features of star topology
Failure of an FO cable section or of an actuator's FO connection board has no impact
on the operability of the remaining actuators.
9
Network topologies

3.3 Ring topology (two-fibre ring)
Figure 9: Structure for ring topology
Max. FO cable range in km (observe technical data!)
[1] FO ring coupler within electrical connection of ACExC 01.2
[2] FO ring coupler within DCS (imperatively required)
[3] FO ring coupler for any Profibus DP field device
[4] Any Profibus DP field device
Information Maximum number of FO device (actuators) connected in series is 36.
Special features of ring topology
●The interruption of an FO cable between two actuators is recognised by the
redundancy modules. Both display and bus indicate: Wrn FOC. The network
is then operated as an optical line and all actuators remain available.
●If one module fails (i.e. when power supply is interrupted), only the actuator
connected to this module is disconnected from the ring, the remaining network
stays operative as a line. All other actuators remain available.
●The actuators have a redundant FO cable connection with a standard Profibus
DP interface (not redundant).
Special features of the ring topology during configuration
The following conditions have to be met for the optical ring
●Configuration of a non-existent bus station with the highest possible bus address.
●Increase of the retry value to a minimum of 3.
●Check slot time and set to a minimum of 900.
●Calculation of run times within the ring:
Tring = (n – 1) * TFO coupler + L * tFO
Tring Max. run time within the ring
10
Network topologies

nNumber of FO couplers within the ring
TFO coupler Module run time of the signals within the FO coupler = 4.5 ms
LLength of the FO cables within the ring
TFO Run time per metre FO = 5 ns
The values indicated in the table apply to Profibus DP .
Max. distance bet-
ween two FO
couplers [km]
Tring Run time within
ring [ms]
Slot time [bit ti-
mes/km]
Data rate [kbit/s]
0.70.309001,500
2.20.90900500
2.62.40900187.5
2.64.8090093.75
2.69.9090045.45
2.623.4490019.2
2.646.889009.6
●The FO coupler connected to the master via copper cable has to be a master
module. Only one master module is allowed within the ring.
Cable routing and PLC fault evaluation
●To increase service safety, install cables for go-and-return in the ring on sepa-
rate lines.
●To achieve complete monitoring of the redundant optical ring, all FO fault indi-
cations (including the fault output of the FO coupler at the master) must be
evaluated by the PLC controls.
11
Network topologies

4. Corrective action
4.1 LED indications
Figure 10: LEDs on FO coupler
[BA] Bus active (yellow)
[U]LOperation (green)
[F] Fault channel 1/2 (multicolour) – ring coupler only
Table 4: Summary of functions
FunctionCo-
lour
LED
LED flackert:
Data from RS485 channel are transmitted via the optical interface.
yellowBA
LED is illuminated:
Power supply (24 V DC) for FO coupler is available
Internal operating voltage (5 V) is available.
greenUL
Ring topology only:
This fault LED can be used to check the FO connections. Ein Profibus Master ist hierzu
nicht erforderlich
F
LED is illuminated in red:
Channel 1 receives no signal.
red
LED is illuminated in yellow:
Channel 2 receives no signal.
yellow
LED is illuminated in orange:
Both channels do not receive any signal.
oran-
ge
LED is not illuminated:
Input cables to the two adjacent FO couplers are in perfect condition.
–
Information If the fault LED [F] is illuminated (red, yellow or orange), the indication is sent at the
same time via display and Profibus DP: Wrn FOC.Wrn FOC indication can be read
via fieldbus interface in the process representation input (byte 19). For an overview
and a detailed description of all input data, refer to Manual (Device integration field-
bus) AC 01.2/ACExC 01.2. Limitation: The Wrn FO cable budget and Wrn FOC
connection indications represented in byte 20 are not generated for explosion-proof
version with FO cables.
4.2 Troubleshooting
LEDs on the FO couplers provide important information for troubleshooting. The
following tables of this chapter provide basic steps for troubleshooting and elimination
via these LEDs.
12
Corrective action

Furthermore, different fieldbus interface states can be requested via the ACExC 01.2
display (Menu Diagnostic M0022). For further information, please refer to “Manual
(Device integration fieldbus) AC 01.2/ACExC 01.2”.
4.2.1 Line and star topology
Table 5: Troubleshooting table
Causes and remedies
→ Continue with 4
YesCan actuator be controlled
via fieldbus?
1
→ Continue with 2
No
FO coupler supplied with voltage (24 V DC).
→ Continue with 4
YesGreen LED [UL] illumina-
ted?
2
→ Continue with 3
No
Possible causes and remedies:
FO coupler is defective
→ Replace coupler.
Power supply (24 V DC)
available?
Verify power supply
(24 V DC) of the FO
coupler:
3.
Remedies:
→ Check fuses within ACExC 01.2.
→ Restore power supply.
Power supply (24 V DC)
not available?
Possible causes:
●Sender on coupler defective
●FO connection of sender not operable
YesIs yellow LED [BA] flicke-
ring?
4
Possible causes:
●Slave not properly connected
●Slave defective
●Master defective
●FO coupler receiver or FO connection of receiver defective
●Is the required FO coupler (BARTEC order no.: 07-7311-
97WP/6000 or /4000) installed at the master?
No
4.2.2 Ring topology
Troubleshooting ●Is the connection between FO coupler and device correct?
●Have all screw-type terminals been tightened correctly?
●Has the proper interface been selected?
●Is the transmission distance too long?
●Is the optical sender connected to the optical receiver of the opposite device?
●Are the bus termination resistors activated?
●Is an FO coupler, type BARTEC 07-7311-97WP/5400, connected to the fieldbus
master?
●Is there more than one master module in the ring?
Table 6: Troubleshooting table
Causes and remedies
No faultYesCan actuator be controlled
via fieldbus?
1
→ Continue with 2
No
FO coupler supplied with voltage (24 V DC).
→ Continue with 6
YesGreen LED [UL] illumina-
ted?
2
→ Continue with 3
No
Possible causes and remedies:
FO coupler is defective
→ Replace coupler.
Power supply (24 V DC)
available?
Verify power supply
(24 V DC) of the FO
coupler:
3.
Remedies:
→ Check fuses within ACExC 01.2.
→ Restore power supply.
Power supply (24 V DC)
not available?
13
Corrective action

Causes and remedies
→ Continue with 5
Ja: LED illuminated in red,
yellow or orange?
Fault LED [F] illuminated?4
→ Continue with 6
No (LED is not illuminated)
Possible causes and remedies:
●Receiver at FO coupler defective
●Sender at adjacent FO coupler defective
→ Check FO cable.
YesCheck connection to adja-
cent FO coupler (fieldbus
device):
Connector ok?
5
Remedies:
→ Correct connection (connect optical output to optical input).
No
Possible causes and remedies:
●Sender at coupler defective
●FO connection of sender not operable
→ Continue with 7
YesGelbe LED [BA] flackert?6
Possible causes:
●Slave not properly connected
●Slave defective
●Master defective
No
Possible causes:
Error in control program
YesCheck adjacent FO coupler
(fieldbus device):
FO coupler ok?
7
→ Check adjacent FO coupler (fieldbus device).
No
14
Corrective action

5. Technical data
Information The following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-relevant data sheet.
This data sheet can be downloaded from the Internet at http://www.auma.com in
German and English (indication of commission number required).
5.1 FO coupler
Ex de [ib] IICExplosion protection (in accor-
dance with EN 50014 to EN
50020)
Coupler: PTB 97 ATEX 1068 U
Mounting: TÜV 99 ATEX 1404 X
EC type examination certifica-
tes
FSMA FO plug/socket connectorFO connection
For line topology: 1 x IN/OUT or 2 x IN/OUT
For star topology: 1 x IN/OUT
For ring topology: 2 x IN/OUT
Channels (optical)
Maximum 1.5 Mbits/sData rate
Half-duplexTransmission type
Multi-mode, 62.5 (50)/125 µmFibre
8 dB at 62.5 µm
4 dB at 50 µm fibre
Optical budget
62.5 µm glass fibre:
2,600 m (FO cable damping max. 3.0 dB/km, without additional damping)
Network range max.
50 µm glass fibre:
1,400 m (FO cable damping max. 3.0 dB/km, without additional damping)
850 nmWave length
–25 °C to +60 °COperation temperature
24 V DC/75 mA, internally supplied via power supply unit of ACExC 01.2.
For line and star topology: External power supply of the ACExC 01.2 with 24 V DC/500 mA
possible. Only when the ACExC 01.2 is operated on external voltage supply will the bus remain
uninterrupted in case of a loss of operating voltage.
Power supply
●LED UL (green) = device ready for operation (power supply available)
●LED BA (yellow) = bus active: Data is received via the RS485 channel.
For ring topology:
●LED fault (multicolour) = bus status
Indications (LEDs)
Profibus DPSuitable bus systems
Bartec, to be purchased from AUMA or www.bartec.de
●FO coupler for line or star topology
-1 channel FO PP coupler
(BARTEC order no.: 07-7311-97WP/6000)
(AUMA order no.: K004.208)
-2 channel FO T coupler
(BARTEC order no.: 07-7311-97WP/4000)
(AUMA order no.: K006.014)
●FO coupler for ring topology:
-2 channel FO ring coupler
(BARTEC order no.: 07-7311-97WP/5400)
(AUMA order no.: K006.015)
Required FO modules for the
master
36 + 1 coupler at the master (at 93.75 kbit/s)Maximum number of FO actua-
tors
15
Technical data

6. Appendix
6.1 Calculation of achievable FO range
Lmax Maximum achievable cable length of FO cable/wire[km]
POptical budget [dB] (connectible power).
aKDamping of the couplings [dB].
Typical values for FST = 0.4 – 0.6 dB, for FSMA = 0.6 – 1.6 dB.
AnzKAdditional number of FO couplings within the FO cable between two actuators
(excluding FO couplings at electrical connection of AUMA actuators; damping of
these actuators is already included in the optical budget).
aLSpecific cable damping [dB/km], refer to technical data of the FO cable.
Example 1 Standard set-up, i.e. no additional couplings:
P = 8 dB; AnzK = 0; aK = 0.6 dB; aL = 3.0 dB/km
Lmax = 2,600 m
Example 2 Two couplings within the cable:
P = 8 dB; AnzK = 2; aK = 0,6 dB; aL = 3,0 dB/km
Lmax = 2,200 m
Figure 11: Example: Two couplings within the cable
[1] 1st FSMA aK coupling = 0.6 dB
[2] 2nd FSMA aK coupling = 0.6 dB
16
Appendix

6.2 Measuring methods
Figure 12: Damping measurement
6.3 Reference addresses
●Required FO module for the master:
BARTEC Top Holding GmbH
Max-Eyth-Straße 16
D-97980 Bad Mergentheim Germany
Tel.: [phone]
Fax: [phone]
www.bartec.de
●FO cables and wires:
Network reliability despite multiple points of failure
eks Engel GmbH & Co. KG
Schützenstr. 2, 57482 Wenden-Hillmicke,
Tel.: + 49-2762 - 9313 - 60,
www.eks-engel.de
6.4 Literature
●Christoph P. Wrobel
Optische Übertragungstechnik in der Praxis
Grundlagen, Komponenten, Installation, Anwendungen
Hüthig Verlag
ISBN 3-7785-2638-3
17
Appendix

18

19

AUMA Riester GmbH & Co. KG
P.O.Box 1362
D 79373 Muellheim
Tel [phone] - 0
Fax [phone] - 1250
[email protected]
www.auma.com
Y005.741/003/en/1.13
For detailed information on AUMA products refer to the Internet: www.auma.com