AutoMeter BusPro-620s User manual

Professional
BusPro-620s
Instruction Manual
The BusPro-620s is an automated 12-Volt Battery Charging System that
will charge and maintain up to six batteries at a time. The BusPro-620s
delivers a voltage recommended by battery manufacturers for the
longest life and greatest performance of your batteries.

CONGRATULATIONS!
You have made a purchase of Auto Meter’s BusPro-620s designed to
charge 12 Volt batteries. The system is fully automated with LED’s indicat-
ing unattended viewing status.
BusPro-620s
Charges ------------------------------------------------------12 Volt Batteries
Input-----------------------------------------------------220 VAC @ 2.5 Amps
Charging output mode----------------------------------------- 5 Amps Max.
Maintenance output mode----------0 to 2.5 Amp variation as needed
Leads ---------------------------------------------------------------- 6 ft. 18 GA.
Size ---------------------------------------------------------26” W 8” H 3.25” D
Weight ----------------------------------------------------------------------31 lbs.
Optional AC-8 Jumper Leads ------------------------------------- Set of six
CONTENTS
Safety Instructions----------------------------------------------------------- 3
Personal Safety -------------------------------------------------------------- 4
Setting Up the BusPro-620s ---------------------------------------------- 5
Inspecting The Battery------------------------------------------------------ 6
Hooking up the Clamps ---------------------------------------------------- 7
Reading the Indicator Lights --------------------------------------------6-7
Disconnecting the BusPro-620s ----------------------------------------- 8
Hookup Potential (3 units together and optional leads) ------------ 9
What to Expect from your BusPro-620s ------------------------------10
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SAFETY INSTRUCTIONS
WARNING:
Lead Acid Batteries are Dangerous! During use and charging they may
generate EXPLOSIVE Hydrogen Gas. This means YOU MUST carefully
read all of the safety and operating instructions before using the BusPro-
620s. Be sure you understand all of the safety instructions in this manual
and on the BusPro-620s before attempting to connect, charge, or work
with a lead acid battery.
GENERAL SAFETY RULES FOR SAFE OPERATION
Batteries are dangerous. Auto Meter provides the following Warnings for
your safety:
1. Use the BusPro-620s only on 12 Volt LEAD ACID AND GELLED
ELECTROLYTE (GEL-CELL) Batteries. DO NOT attempt to use on other
types of batteries (Dry Cell, Nickel Cadmium, Nickel Metal Hydride, etc.)
commonly found in small home appliances. This may cause the batteries to
burst, resulting in damage or injury to person and/or property.
2. DO NOT use the BusPro-620s on batteries that are in use or that are
installed. Remove batteries from the vehicle and take to a properly installed
BusPro-620s location.
3. DO NOT use attachments with the BusPro-620s that are not approved or
sold by Auto Meter. Non-approved attachments may result in injury, electric
shock, or re and voids the warranty.
4. When disconnecting the power cord from the wall, grasp the plug and pull.
Never pull the cord, it may damage the plug and/or the cord.
5. Place the power cords in a location where they will not be stepped on,
tripped over, or subjected to stress or abuse of any kind.
6. Never operate the BusPro-620s if any portion of its housing, cords or
attachments appear to be damaged in any way. If damage has occurred,
have it inspected and serviced by Auto Meter.
7. If the BusPro-620s has been dropped, received a sharp blow, or abused in
any way, have it inspected and repaired by Auto Meter if necessary.
8. Do not use an extension cord to operate the BusPro-620s. An inadequate
extension cord could result in re or explosion due to a large number of
batteries being charged and will not provide the AC amperage rating needed
by the BusPro-620s.
9. Each BusPro-620s Station has its own AC fuse. Other than this fuse
replacement, Auto Meter should be contacted for trouble shooting and
instructions on how to repair or replace parts and charging stations. Any
unauthorized repair, tampering or incorrect assembly may result in re or
electric shock and voids the warranty. Check with Auto Meter for instructions.
10. To prevent injury during cleaning or maintenance, disconnect all batteries
and move them away from the unit. Unplug the BusPro-620s from the
wall outlet (grasping the plug). Use a slightly dampened cloth to clean the
housing and lead sets. Do not use solvents or soaps.
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11. NEVER attempt to charge a frozen battery. Allow the battery to return to room
temperature before connection.
12. ALWAYS use the BusPro-620s in an open and well-ventilated area. The area
should be dry and free of trash, debris and combustibles.
13. WARNING! Explosive Hydrogen gas may be present around batteries.
14. Do not use the BusPro-620s in direct sunlight or adverse weather conditions
such as rain or snow.
15. Mount the BusPro-620s on a secure wall location at least two feet above the
batteries being charged. This prevents acid drips and spills from landing on the
BusPro-620s during battery lling or specic gravity testing. This also prevents
battery fumes from reaching the BusPro-620s.
16. Do not place small objects or tools on the top edge of the mounted BusPro-
620s unit.
17. NEVER use the BusPro-620s in or on any boat or watercraft. You must remove
the battery from the boat or watercraft and charge the battery at the properly
installed location of the BusPro-620s unit.
18. DO NOT install the BusPro-620s where it will be exposed to moisture,
inclement weather nor around combustibles, ammable liquids or
vapors and trash.
SAFETY INSTRUCTIONS Cont.
PERSONAL SAFETY PRECAUTIONS
1. Wear protective goggles or a full-face shield.
2. Wear protective clothing. Leave no exposed skin.
3. Have plenty of fresh water and hand soap available for use if acid
should contact your eyes, skin or clothing.
4. Have someone close by in the event you need emergency assistance
when working with a battery.
5. Remove all metal objects (pens, tools, jewelry, etc.) from your body.
These items can create a direct short between the battery terminals
and can cause serious burns.
6. DO NOT carry tools or metal objects within the vicinity of a battery.
These items can fall on the battery terminals creating a high current
short. This could result in a re, burns, explosion, etc.
7. DO NOT touch your face, eyes or other body parts with out rst
washing your hands. Battery acid can burn and irritate eye and skin
tissue.
8. DO NOT allow any source of ignition in the area of a battery. Keep
all ame and spark producing devices out of the area and NEVER
SMOKE near a battery.
9. Use the one hand rule! Keep one hand in your pocket whenever you
make an electrical connection. This reduces the risk of electrical shock
to the user.
4

1SETTING UP THE BusPro-620s
The BusPro-620s Charger has two mounting keyholes. YOU MUST
mount the BusPro-620s to a wall that provides a secure surface. This will
keep it out of the way and prevent damage due to accidents. If needed,
you may leave the two screws slightly extended from the wall to allow
easy removal through the keyhole slots.
DISCONNECTING THE BusPro-620s
Caution: In determining placement of the BusPro-620s Charger check
the following:
n Make sure the batteries can be placed at least two feet away. For
example, If the batteries are placed on the oor make sure the
BusPro-620s Charger is mounted securely at least two feet above,
but no more than the working length of the leads.
n Make sure the room has plenty of ventilation.
n Make sure no sparks or ames can occur near the charging area.
n Mount the BusPro-620s Charger away from vehicle repair or service
area.
n Never start or run an engine near the batteries being charged. It
takes very little to ignite explosive gases given off by a lead-acid
battery. Remember: You may be charging several batteries at a
time. This compounds the need for a strict safety program.
See page 9 for hooking up three BusPro-600 units together.
The BusPro-620 comes without a plug. The user is responsible for
proper installation of the appropriate plug for the 220 VAC receptacle to
be used. Have a qualied electrician install it for you. The BusPro-620 is
designed to work with various 220 VAC receptacles. Whether you have
a single 220 VAC hot wire or two 110 VAC hot wires the BusPro-620s will
work with both. You cannot damage the BusPro-620s by hooking it up
to a 110 VAC supply, but it will not perform. The following is given for the
benet of the installer:
WARNING! Do not alter the cord on the BusPro-620s Charger.
Any alterations will void the warranty.
BLACKBROWN BLACK or BROWN
WHITEBLUE WHITE or BLUE
GREEN w/
YELLOW STRIPE
GREEN
CORD IN
OPTIONAL ADD ON CORD
FOR 2nd & 3rd UNITS
GROMMET
220 VAC
(HOT)
NEUTRAL
GROUND
110 VAC
PHASE 1
110 VAC
PHASE 2
CASE GROUND
(OR)
(See page 12 for optional add on cord instructions)
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