Autonics TK Series User manual

1Product Introduction
© Copyright Reserved Autonics Co., Ltd. 1
USER MANUAL

1 Product Introduction
2 © Copyright Reserved Autonics Co., Ltd.

1Product Introduction
© Copyright Reserved Autonics Co., Ltd. 3
Preface
Thank you for purchasing an Autonics product.
Please familiarize yourself with the information contained in the Safety Precautions section
before using this product.
This user manual contains information about the product and its proper use, and should be kept
in a place where it will be easy to access.

1 Product Introduction
4 © Copyright Reserved Autonics Co., Ltd.
User Manual Guide
Please familiarize yourself with the information in this manual before using the product.
This manual provides detailed information on the product's features. It does not offer any
guarantee concerning matters beyond the scope of this manual.
This manual may not be edited or reproduced in either part or whole without permission.
A user manual is not provided as part of the product package.
Visit our web site (www.autonics.com) to download a copy.
The manual's content may vary depending on changes to the product's software and other
unforeseen developments within Autonics, and is subject to change without prior notice.
Upgrade notice is provided through out homepage.
We contrived to describe this manual more easily and correctly. However, if there are any
corrections or questions, please notify us these on our homepage.

1Product Introduction
© Copyright Reserved Autonics Co., Ltd. 5
User Manual Symbols
Symbol
Description
Supplementary information for a particular feature.
Failure to follow instructions can result in serious injury or death.
Failure to follow instructions can lead to a minor injury or product damage.
An example of the concerned feature's use.
※1 Annotation mark.

1 Product Introduction
6 © Copyright Reserved Autonics Co., Ltd.
Safety Precautions
Following these safety precautions will ensure the safe and proper use of the product and
help prevent accidents, as well as minimizing possible hazards.
Safety precautions are categorized as Warnings and Cautions, as defined below:
Warning Failure to follow the instructions may lead to a serious injury
or accident.
Caution Failure to follow the instructions may lead to a minor injury
or accident.
Fail-safe device must be installed when using the unit with machinery that may cause
serious injury or substantial economic loss. (e.g. nuclear power control, medical equipment,
ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster
prevention devices, etc.)
Failure to follow this instruction may result in personal injury, fire, or economic loss.
The unit must be installed on a device panel before use.
Failure to follow this instruction may result in electric shock.
Do not connect, repair, or inspect the unit while connected to a power source.
Failure to follow this instruction may result in electric shock.
Check the terminal numbers before connecting the power source.
Failure to follow this instruction may result in fire.
Do not disassemble or modify the unit. Please contact us if necessary.
Failure to follow this instruction may result in electric shock or fire.
Do not use the unit outdoors.
Failure to follow this instruction may result in shortening the life cycle of the unit, or electric
shock.
When connecting the power input and relay output cables, use AWG20 (0.05mm2) cables
and make sure to tighten the terminal screw bolt above 0.74N.m to 0.90N.m.
Failure to follow this instruction may result in fire due to contact failure.
Use the unit within the rated specifications.
Failure to follow this instruction may result in shortening the life cycle of the unit, or fire.
Do not use loads beyond the rated switching capacity of the relay contact.
Failure to follow this instruction may result in insulation failure, contact melt, contact failure,
relay broken, or fire.
Do not use water or oil-based detergent when cleaning the unit. Use dry cloth to clean the
unit.
Failure to follow this instruction may result in electric shock or fire.
Do not use the unit where flammable or explosive gas, humidity, direct sunlight, radiant heat,
vibration, or impact may be present.
Failure to follow this instruction may result in fire or explosion.

1Product Introduction
© Copyright Reserved Autonics Co., Ltd. 7
Keep dust and wire residue from flowing into the unit.
Failure to follow this instruction may result in fire or product damage.
Check the polarity of the measurement input contact before wiring the temperature sensor.
Failure to follow this instruction may result in fire or explosion.
For installing the unit with reinforced insulation, use the power supply unit which basic level
is ensured.
The above specifications are subject to change and some models may be discontinued without
notice.

1 Product Introduction
8 © Copyright Reserved Autonics Co., Ltd.

1Product Introduction
© Copyright Reserved Autonics Co., Ltd. 9
Table of Contents
Preface ................................................................................................................................. 3
User Manual Guide ................................................................................................................ 4
User Manual Symbols ............................................................................................................ 5
Safety Precautions ................................................................................................................. 6
Table of Contents ................................................................................................................... 9
1Product Introduction.................................................................................13
1.1 Features .................................................................................................................. 13
1.2 Components and Accessories................................................................................. 14
1.3 Ordering information ............................................................................................... 20
1.4 Parts descriptions.................................................................................................... 22
2Specifications............................................................................................25
3Dimensions................................................................................................27
4Connections ..............................................................................................33
4.1 Precautions for wiring.............................................................................................. 35
4.1.1 Sensor connection ..................................................................................... 35
4.1.2 Communication connection........................................................................ 35
5Preparation and Startup ...........................................................................37
5.1 Initial display when power ON................................................................................. 37
5.2 Basic controls .......................................................................................................... 38
5.2.1 Parameter setting sequence ...................................................................... 38
5.2.2 Set value (SV) setting ................................................................................ 38
5.2.3MV monitoring and manual control ............................................................ 39
5.3 Parameter group ..................................................................................................... 41
5.4 Parameter groups.................................................................................................... 44
5.4.1 Parameter 1 group [PAR1] ......................................................................... 44
5.4.2 Parameter 2 group [PAR2] ......................................................................... 45
5.4.3 Parameter 3 group [PAR3] ......................................................................... 47
5.4.4 Parameter 4 group [PAR4] ......................................................................... 49
5.4.5 Parameter 5 group [PAR5] ......................................................................... 52
6Parameter Settings and Functions ..........................................................55
6.1 Input ........................................................................................................................ 55
6.1.1 Input types and temperature ranges .......................................................... 55
6.1.2 Input type [PAR3 →IN-T].......................................................................... 56
6.1.3 Sensor temperature unit [PAR3 →UNIT]................................................... 56
6.1.4 Analog input/scale value ............................................................................ 57
6.1.5 Input correction [PAR3 →IN-B]................................................................. 59
6.1.6 Input digital filter [PAR3 →MAvF] ............................................................... 59
6.1.7 High/Low-limit value of setting value(SV) [PAR3 →H-SV/ L-SV] ............. 60
6.2 Control output.......................................................................................................... 61
6.2.1 Control output mode [PAR3 →O-FT]......................................................... 61

1 Product Introduction
10 © Copyright Reserved Autonics Co., Ltd.
6.2.2 MV High/Low-limit value settings [PAR2 →H-MV / L-MV] ......................... 66
6.2.3 Ramp settings [PAR2 →RAMU/ RAMD/ rUNT] ............................................ 67
6.2.4 Auto/Manual control settings ...................................................................... 69
6.2.5 Output settings ........................................................................................... 72
6.3 Temperature control ................................................................................................ 73
6.3.1 Temperature control mode [PAR3 →C-MD] ............................................... 73
6.3.2 ON/OFF control [PAR3 →C-MD →ONOF] .................................................. 74
6.3.3 PID control [PAR3 →C-MD →PID] ............................................................ 75
6.3.4 Auto-tuning ................................................................................................. 77
6.4 Alarm output ............................................................................................................ 79
6.4.1 Alarm operation [PAR4 →AL-1/AL-2/AL-3]............................................ 79
6.4.2 Alarm output options [PAR4 →AL!T/AL@T] .............................................. 81
6.4.3 Alarm SV settings [PAR1 →AL!L/AL!H/AL@L/AL@H/AL#L/AL#H].......... 82
6.4.4 Alarm output hysteresis [PAR4 →A!HY/A@HY/A#HY] ............................... 82
6.4.5 Alarm N.O./N.C. [PAR4 →A!N/A@N/A#N].................................................. 83
6.4.6 Alarm output delay settings
[PAR4 →A!ON / A!OF/ A@ON / A@OF/ A#ON / A#OF].................................. 84
6.4.7 Loop break alarm(LBA) [PAR4 →AL-1/AL-2/AL-3 →LBA] .................... 85
6.4.8 Sensor break alarm [PAR4 →AL-1/AL-2/AL-3 →SBA] .......................... 87
6.4.9 Heater burnout alarm [PAR4 →AL-1/AL-2/AL-3 →HBA] ....................... 88
6.4.10 Alarm output deactivation [PAR5 →DI-K→AlRE] .................................... 89
6.4.11 Alarm output examples............................................................................... 90
6.5 Analog transmission ................................................................................................ 93
6.5.1 Analog transmission output value settings [PAR4 →AoM1/AoM2]............ 93
6.5.2 Transmission output high/low-limit value settings
[PAR4 →FsL1/FsH1→FsL2/FsH2].......................................................... 93
6.6 Communication settings .......................................................................................... 95
6.6.1 Unit address settings [PAR4 →ADRS]........................................................ 95
6.6.2 BPS (bits per second) settings [PAR4 →BPS] ........................................... 95
6.6.3 Communication parity bit [PAR4 →PRTY].................................................. 96
6.6.4 Communication stop bit settings [PAR4 →STP]......................................... 96
6.6.5 Response wait time settings [PAR4→RSwT].............................................. 96
6.6.6 Enable/Disable communication write[PAR4→COMW] ................................. 97
6.6.7 USB to Serial communication connection .................................................. 97
6.7 Additional features................................................................................................... 98
6.7.1 Monitoring................................................................................................... 98
6.7.2 RUN/STOP [PAR1 →R-S] ......................................................................... 99
6.7.3 Multi SV .................................................................................................... 100
6.7.4 Digital input............................................................................................... 101
6.7.5 Error.......................................................................................................... 103
6.7.6 User level setting [PAR5 →USER]............................................................ 104
6.7.7 Lock settings ............................................................................................ 104
6.7.8 Parameter reset [INIT] ........................................................................... 105
6.7.9 Password settings [PAR5 →PWD]............................................................. 105
7Setting group parameter description ....................................................107
7.1 Setting group [ SV ] ............................................................................................... 107
7.2 MV monitoring/manual control setting group [ MV ] ............................................... 107
7.3 Parameter 1 setting group [ PAR1 ]....................................................................... 108

1Product Introduction
© Copyright Reserved Autonics Co., Ltd. 11
7.4 Parameter 2 setting group [PAR2 ] ....................................................................... 109
7.5 Parameter 3 setting group [ PAR3 ] .......................................................................111
7.6 Parameter 4 setting group [ PAR4 ] ...................................................................... 113
7.7 Parameter 5 setting group [ PAR5 ] ...................................................................... 115
7.8 Password entry parameter .................................................................................... 116
7.9 Parameter change reset parameters .................................................................... 116
8DAQMaster .............................................................................................. 117
8.1 Overview ............................................................................................................... 117
8.2 Major features ....................................................................................................... 118
8.3 Special feature for TK Series ................................................................................ 120
8.3.1 Parameter mask ....................................................................................... 120
8.3.2 User parameter group [PARU].................................................................. 122

1 Product Introduction
12 © Copyright Reserved Autonics Co., Ltd.

1Product Introduction
© Copyright Reserved Autonics Co., Ltd. 13
1Product Introduction
1.1 Features
TK Series – standard PID temperature controller – realizes more powerful control with super
high-speed sampling cycles of 50 ms and ±0.3% display accuracy. It supports diverse control
modes including heating & cooling simultaneous control, and automatic/manual control and
communication functions. In addition, TK Series covers all necessary features for high
performance temperature controllers – that is, diverse input sensor support, multi SV setting,
SSR drive output + current output, high resolution display and compact size.
Improves convenience for parameter setting (using DAQMaster)
Parameter mask
To hide parameters which are not unnecessary or not used frequently
User parameter group
To group parameters which are used frequently as one group for more convenient
setting
Super high-speed sampling cycle (10 times faster compared to existing models);
50 ms sampling cycle and ±0.3% display accuracy
Improved visibility with wide display and high luminance LED
High performance control with heating & cooling control and automatic/manual control
modes
Communication function supported: RS485 (Modbus RTU type)
PC parameter setting (USB and RS 485 communication)
Free download comprehensive device management program (DAQMaster)
※Communication converter, sold separately
: SCM-WF48 (Wi-Fi to RS485·USB wireless communication converter),
SCM-US48I (USB to RS485 converter), SCM-38I (RS232C to RS485 converter),
SCM-US (USB to serial converter)
Current output or SSR drive output selectable
ON/OFF, Cycle, Phase control by SSRP function
Heater burn-out alarm (CT input) (except TK4SP)
※CT, sold separately: CSTC-E80LN, CSTC-E200LN, CSTS-E80PP
Multi SV setting function (Max. 4 ) – selectable via digital input terminals
Space saving mounting possible with compact design ; downsized by 38% (depth-based)
Multi-input/multi-range

1 Product Introduction
14 © Copyright Reserved Autonics Co., Ltd.
1.2 Components and Accessories
(1) Components
Make sure all of the above components are included with your product package before use.
If a component is missing or damaged, please contact Autonics or your distributor.
Visit www.autonics.com to download a copy of the user manual.
(2) Sold separately
Terminal cover (unit: mm)

1Product Introduction
© Copyright Reserved Autonics Co., Ltd. 15
Socket (for TK4SP) (unit: mm)
PG-11 PS-11(N)
(unit: mm) (unit: mm)
Communication converter
SCM-WF48 (Wi-Fi to RS485·USB
wireless communication converter)
SCM-US48I
(USB to RS485 converter)
SCM-38I
(RS232C to RS485 converter)
SCM-US
(USB to Serial converter)

1 Product Introduction
16 © Copyright Reserved Autonics Co., Ltd.
Current transformer(CT)
CSTC-E80LN
Max. load current: 80A (50/60Hz)
※Max. load current for TK4 Series is 50A.
Current ratio: 1/1000
Wire wounded resistance: 31Ω±10%
(unit: mm)

1Product Introduction
© Copyright Reserved Autonics Co., Ltd. 17
CSTC-E200LN
Max. load current:200A (50/60Hz)
※Max. load current for TK4 Series is 50A.
Current ratio: 1/1000
Wire wounded resistance: 20Ω±10%
(unit: mm)

1 Product Introduction
18 © Copyright Reserved Autonics Co., Ltd.
CSTS-E80PP
Max. load current: 80A (50/60Hz)
※Max. load current for TK4 Series is 50A.
Current ratio: 1/1000
Wire wounded resistance: 31Ω±10%
(unit: mm)
For using CT, do not supply first part current when opening CT output.
It occurs high voltage at CT output part.
Using current of above CTs are same as 50A. But be sure that inner hole sizes are different.
Select it properly for the environment.

1Product Introduction
© Copyright Reserved Autonics Co., Ltd. 19
Display unit
DS/DA-T Series (RS485 communication input type display unit)
Connect RS485 communication input type display unit (DS/DA-T Series) and TK Series, the
display unit displays present value of the device without PC/PLC.
Images of components and accessories may differ from actual products.
For detailed information about any of the above products, please refer to the concerned
product's user manual.
Visit our website (www.autonics.com) to download copies of the user manuals.

1 Product Introduction
20 © Copyright Reserved Autonics Co., Ltd.
1.3 Ordering information
TK 4 S - 1 4 R R
①
②
③
④
⑤
⑥
⑦
Category
Description
①Item TK Temperature/Process controller
②Digit 4 9999(4digit)
③Size
N DIN W48
×
H24mm
SP DIN W48
×
H48mm (11 pin plug type※9)
S DIN W48
×
H48mm (terminal block type)
M DIN W72
×
H72mm
W DIN W96
×
H48mm
H DIN W48
×
H96mm
L DIN W96
×
H96mm
④Input/Output
Option※1
N
1 Standard: Alarm output 1+CT input※6,
Heating&Cooling: Alarm output 2※7
2 Standard: Alarm output 1+Alarm output 2
D Standard: Alarm output 1+Digital input(DI-1, DI-2)
R Standard: Alarm output 1+Digital input, Heating&Cooling:
Trans. output
T
Standard: Alarm output 1+RS485com. output
Heating&Cooling: RS485com. output
S
P 1 Alarm output 1
S
M
W
H
L
1 Alarm output 1
2 Alarm output 1+Alarm output 2
R Alarm output 1+Trans. output
T Alarm output 1+RS485com. output
A Alarm output 1+Alarm output 2+Trans. output
B Alarm output 1+Alarm output 2+
RS485 com. output
D Alarm output 1+Alarm output 2+Digital input(DI-1, DI-2)※8
⑤Power Supply 2※524VAC 50/60Hz, 24-48VDC
4 100 to 240VAC, 50/60Hz
⑥OUT1 Control
Output※2
R Relay output
S※4SSR drive output(standard ON/OFF, cycle, phase control)
C Current output or SSR drive output selectable
⑦OUT2 Control
Output※3
Standard N
None
※Select in case of standard control (heating or cooling)
Heating
&
Cooling
R Relay output
C Current output or SSR drive output selectable