Aventics CERAM GX Series User manual

CERAM™ISO 5599/1 VALVES
PNEUMATIC DIRECTIONAL CONTROL
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Pneumatic Directional Control Valves AVENTICS Corporation 5
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Specifications and features
Specified by industries that demand tough valves due to their harsh operating environment.
Ceram™ valves are very prevalent in industries where ordinary valves just don’t last. Industries such as: tire
plants, foundries, paper mills, steel plants, concrete batch plants, sawmills, plywood and board plants,
automotive assembly, glass manufacturers, rubber and plastics, sheet metal fabrication, etc.
Eliminate downtime—they don’t stick
Normal air valves can stick or jam and cause start
-up problems because of their inability to handle
accumulations of dir, dust, oil or water in air lines.
Not with the Ceram valve. There’s no gap
between the plates for dirt and oil to accumulate.
The plates are finished so precise that they act
like sliding magnets or jo blocks. Solenoid
operators of the same voltage on standard valves
are interchangeable between all sizes, reducing
spare parts inventory and downtime.
They work great in normal applications too
Just because they are so popular in harsh
environments, don’t think they won’t work great in
a more normal application.
Ceram valves save air and money
The tight shut-off with Ceram valves eliminates
costly loss of air that is common in other designs.
Compressed air that you pay for.
Overcomes design limitations of other valves
Lapped spool valves normally have a small gap
between spool and sleeve that is prone to oil and
dirt accumulation, resulting in sticking and the
waste of air. Packed spool valves using
elastomer seals are subject to deterioration and
excessive wear when contamination and/or
incompatible lubricants are present.
Valve Size Ports
NPT, ISO G(BSPP) CvS.C.F.M.*
Size 1 1/4”, 3/8” 1.1 40 SCFM
Size 2 3/8”, 1/2” 2.4 86 SCFM
Size 3 1/2”, 3/4” 4.3 155 SCFM
Size 4 3/4”,1” 7.5 269 SCFM
Valve Sizes/Specifications
*Flow measured with 87 psi (6 bar) supply pressure and 14.5 psi (1 bar) pressure drop across the valve.
Extended life
Years of proven field service verifies an
anticipated life of 150 million cycles even under
adverse conditions.
World Standard ISO mounting
ISO 5599/1 mounting dimensions mean that
wherever you send it, it’s interchangeable with
other ISO valves. Four basic valves sizes - ISO 1
through 4 with subbases or manifolds with NPT or
ISO G (BSPP) ports.
Concrete batching plant application. Ceram valves withstand
harsh conditions and dirty air without “sticking”.
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6Pneumatic Directional Control Valves AVENTICS Corporation
Summary of Specifications For Ceram Valves
TECHNICAL DATA:
Port Sizes: 1/4” - 3/8” ISO Size 1, 3/8” - 1/2” ISO Size 2
1/2” - 3/4” ISO Size 3, 3/4” - 1” ISO Size 4
Working Pressure: 0 to 150 PSI (0 to 10.3 bar)
(Intrinsically Safe versions: Maximum internal pilot valve
pressure is 115 PSI or 7.9 bar)
Vacuum applications: to 24” Hg
Pilot Pressure: SIZES 1 & 2
29 PSI (2.0 bar) minimum, all 2 position valves
44 PSI (3.0 bar) minimum, all 3 position valves
150 PSI (10.3 bar) maximum
(Intrinsically Safe versions: Maximum external pilot
pressure is 115 PSI or 7.9 bar)
SIZES 3 & 4
36 PSI (2.5 bar) minimum, all 2 position valve
44 PSI (3.0 bar) minimum, all 3 position valve
150 PSI(10.3 bar) maximum
(Intrinsically Safe versions: Maximum external pilot
pressure is 115 PSI or 7.9 bar)
Flow:
Valve Size 1 2 3 4
C
v 1.1 2.4 4.3 7.5
Nl/min 1100 2400 4300 7500
Temperature Range:
Solenoid Valves: +5°F to +150°F (-15°C to 66°C)
(-10°F or –23°C operation possible with low temperature solenoid
operators. Available for 2-position double solenoid and air
Spring return valves.)
Air Pilot Valves: -10°F to +175°F (-23°C to 79°C)
Media: Air, either Lubricated or Non-lubricated
Service Life: over 150 million Cycles with or without Line Lubrication
Material: Body - Die Cast Anodized Aluminum (Sizes 2 - 4)
Die Cast Zinc (Size 1)
Valve Elements - Ceramic Slide Plates (AI2O3)
Combination Manual Override:
Explosion-proof models: Non-locking only
Other models: Locking & Non-Locking sizes 1 - 4 (3 and 4: Oct. ‘92 & later)
Non-Locking sizes 3 & 4 (Prior to Oct. ‘92)
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Specifications and features
ELECTRICAL DATA:
ISO Valve
Size
Standard Voltages
(All coils are rated for
continuous duty)
Power Consumption
Inrush Holding
1 and 2
(3 and 4
Oct. ‘92
and later)
24 VAC - 50/60 Hz
110 VAC - 50 Hz/120 VAC - 60 Hz
220 VAC - 50 Hz/240 VAC - 60 Hz
6.4 VA 3.7 VA
12, 24 VDC 2.7 W
120, 240 VAC (50/60 Hz) 15.6 VA 9.4 VA
12, 24 VDC 6.1 W
3 and 4
(Prior to Oct.
‘92)
Voltage Tolerance: +/- 10% (Except for Explosion proof and
Intrinsically safe solenoids.)
All standard valves are rated for NEMA 4.
SOLENOID CONNECTORS AND SUBBASES:
Plug-in solenoid connectors conform to DIN standard #43650 and must
be ordered separately. Order one connector per solenoid. Connector
options Include strain relief and one-half inch (1/2”) conduit. Both are
available in Lighted and non-lighted versions. 1/2” conduit connector
also available in metallic version; see page main solenoid connectors
page. Subbases, manifold and accessories are ordered separately.
FEATURES
 Ceramic plates guaranteed for life of valve
 Sliding ceramic plates form seal
 Operates with or without line lubrication
 Interchangeable with other ISO valves
 Expected service life exceeds 150 million
cycles
 NEMA 4 Standard
 Sub-bases and manifolds available 1/4” thru
1” NPT ISO G1/8 to G1 piping
 Wide range of accessories, including
sandwich speed controls and regulators
 Explosion-proof and intrinsically safe
solenoids available.
 Brad Harrison® Connector Solenoids
 cURus (Dual CSA / UL Recognized)
solenoids
ISO I pictured
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Pneumatic Directional Control Valves AVENTICS Corporation 7
Model Code Identification
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Model code identification
NOTE: The previous version of the GS series was the GA series. The GS valves are direct functional/dimensional replacements
for the previous GA series. Size I valves are now GT series, and are direct functional/dimensional replacements. Also, there are
various special CERAM valves which have old part numbers that begin with “P” (such as P –069431-00001). Effective April
2008, part numbers begin with “R” and are 10 digits. For online part number crossover: www.aventics.com/us/ceram
GX - 0X 00 X X - 0 XX XX
OPERATORS
G X X (SIZE) 00 X (DESCRIPTION) X (Solenoid
Arrangement)
4-Way,
5-Ported
CERAM
Valve
S or T 1 ISO 1 1 3 Position Valves, Exhaust Open Ctr. Ext. Pilot 0 None
2 ISO 2 2 3 Position Valves, Closed Ctr. Ext. Pilot 1 Single Solenoid
S 3 ISO 3 3 3 Position Valves, Exhaust Open Ctr. Int. Pilot 2 Double Solenoid
4 ISO 4 4 3 Position Valves, Closed Ctr. Internal Pilot
5 2 Position Valves, Ext. Pilot
6 2 Position Valves, Int. Pilot
3rd and 4th
digits are
always
zero
0
0
0
0
0
VALVE OPERATORS
02 2 or 3 Positon ANSI 4 pin MicroConnection 24 VDC
03 2 or 3 Position ANSI 3 pin MiniConnection 120 VAC 50/60 Hz
05 2 or 3 Position ANSI 5 pin MiniConnection 120 VAC 50/60
06 2 or 3 Position ANSI 3 pin MiniConnection 24 VDC
07 2 or 3 Position ANSI 5 pin Mini.Dbl.Sol/Sgl.Conn.120 VAC 50/60 Hz
08 2 or 3 Position ANSI 5 pin Mini.Dbl.Sol/Sgl.Conn.24 VDC
09 2 or 3 Position ANSI 4 pin Micro.Dbl.Sol/Sgl.Conn.24 VDC
10 2 or 3 Position ANSI 5 pin MiniConnection 24 VDC
11 2 Position Low Temp Operator 120 VAC 50/60 Hz
13 2 Position Low Temp Operator 24 VDC
•
•
•
•
•
•
•
•
14 2 Position 240 VAC 50/60 Hz Low Temp
15 2 or 3 Position 12 VAC 50/60 Hz
16 2 or 3 Position 480 VAC 50/60 Hz or 253 VDC
17 2 or 3 Position 36 VDC
18 2 or 3 Position 76 VDC
19 2 or 3 Position 125 VDC
20 2 or 3 Position 24 VDC 2.1 W (For Contact Bridge)
24 2 Position 120 VAC 50/60 Hz
26 3 Position with Centering Springs 120 VAC 50/60 Hz
27 2 Position 240 VAC 50/60 Hz
29 3 Position with Centering Springs 240 VAC 50/60 Hz
33 Air Pilot—2 Position Valves
35 Air Pilot with Centering Springs—3 Position Valves
36 2 Position 12 VDC
38 3 Position with Centering Springs 12 VDC
39 2 Position 24 VDC
40 Metal Spring Return
41 3 Position with Centering Springs 24 VDC
43 Explosion Proof 2 Position 120 VAC 50/60 Hz
46 Explosion Proof 2 Position 24 VDC
49 Explosion Proof 2 Position 240 VAC 50/60 Hz
†
51 † Air Spring Return
53 Explosion Proof 3 Pos. w/ Centering Springs 120 VAC 50/60 Hz
56 Explosion Proof 3 Pos. w/ Centering Springs 24 VDC
57 2 or 3 Position cURus 120 VAC 50/60 Hz (dual UR/CSA)
58 2 or 3 Position cURus 24 VDC (dual UR/CSA)
59 Explosion Proof 3 Pos. w/ Centering Springs 240 VAC 50/60 Hz
61 2 Position 24 VAC 50/60 Hz
62 3 Position with Centering Springs 24 VAC 50/60 Hz
90 2 or 3 Position Factory Mutual Approved Intrinsically Safe 24 VDC
† Used on “12” end only.
• ANSI Connection universally known as Brad Harrison®.
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8Pneumatic Directional Control Valves AVENTICS Corporation
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Single solenoid, metal spring return
Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
5 Port / 2 Position
Single Solenoid, Metal Spring Return
Subbase Mounted (ISO Standard 5599/1)
Combination Manual Override: Locking & Non-Locking
Sizes 1-4
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Voltage Part Number* Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
110V-50Hz/120V-60Hz R432006435 GT-010061-02440
220V-50Hz/240V-60Hz R432006437 GT-010061-02740
1 12 VDC R432006439 GT-010061-03640 R432015524 1/4"-18
24 VDC R432006441 GT-010061-03940 1.1 (1100) 2.15 (0.98) R432015488 3/8"-18 0.76 (0.34)
24 VAC R432006448 GT-010061-06140
without coil R432002477 GT-010061-00040
110V-50Hz/120V-60Hz R432006124 GS-020061-02440
220V-50Hz/240V-60Hz R432006126 GS-020061-02740
2 12 VDC R432006128 GS-020061-03640 R432031845 3/8"-18
24 VDC R432006130 GS-020061-03940 2.4 (2400) 3.70 (1.68) R432015307 1/2"-14 1.25 (0.57)
24 VAC R432006136 GS-020061-06140
without coil R432002447 GS-020061-00040
110V-50Hz/120V-60Hz R432006238 GS-030061-02440
220V-50Hz/240V-60Hz R432006240 GS-030061-02740
3 12 VDC R432006242 GS-030061-03640 R432015308 1/2"-14
24 VDC R432006243 GS-030061-03940 4.3 (4300) 4.18 (1.90) R432015309 3/4"-14 1.85 (0.84)
24 VAC R432030344 GS-030061-06140
without coil R432002457 GS-030061-00040
110V-50Hz/120V-60Hz R432006321 GS-040061-02440
220V-50Hz/240V-60Hz R432006323 GS-040061-02740
4 12 VDC R432006325 GS-040061-03640 7.5 (7500) 4.61 (2.09) R432015310 1"- 11-1/2 2.75 (1.25)
24 VDC R432006326 GS-040061-03940
24 VAC R432030177 GS-040061-06140
without coil R432002467 GS-040061-00040
Note: All valves listed above come from the factory internally piloted. To order an externally piloted valve, change the 7th
character in the model number (not counting dashes), from 6 to 5. For example, model GT-010061-02440 would become
GT-010051-02440. For externally piloted valves less coil, see page 16.
*Consult factory for voltages not listed.
Size A B C
IN mm IN mm IN mm IN mm
1 5.12 130.0 1.57 40.0 1.89 48.0 .31 8.0
2 5.82 147.8 2.03 51.6 2.30 58.4 .39 10.0
3 7.54 191.5 2.71 68.9 2.59 65.8 .41 10.4
4 8.62 218.9 3.09 78.5 2.89 73.4 .41 10.4
D
Size E F G
IN mm IN mm IN mm IN mm
1 1.52 38.5 4.53 115.1 3.48 88.5 1.20 30.5
2 1.57 40.0 4.90 124.5 3.54 90.0 .92 23.4
3 1.62 41.3 5.23 132.8 4.18 106.2 1.05 26.7
4 1.62 41.3 5.32 135.1 6.65 169.0 .68 17.3
H
Dimensions
Note: solenoid connector shown for reference only.
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Pneumatic Directional Control Valves AVENTICS Corporation 9
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Single solenoid, air spring return
Note: All valves listed above come from the factory internally piloted. To order an externally piloted valve, change the 7th
character in the model number (not counting dashes), from 6 to 5. For example, model GT-010061-02451 would become
GT-010051-02451. For externally piloted valves less coil, see page 16.
*Consult factory for voltages not listed.
5 Port / 2 Position
Single Solenoid, Air Spring Return
Subbase Mounted (ISO Standard 5599/1)
Combination Manual Override: Locking & Non-Locking
Sizes 1-4
Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Voltage Part Number* Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
110V-50Hz/120V-60Hz R432006436 GT-010061-02451
220V-50Hz/240V-60Hz R432006438 GT-010061-02751
1 12 VDC R432006440 GT-010061-03651 R432015524 1/4"-18
24 VDC R432006442 GT-010061-03951 1.1 (1100) 2.15 (0.98) R432015488 3/8"-18 0.76 (0.34)
24 VAC R432006449 GT-010061-06151
without coil R432002478 GT-010061-00051
110V-50Hz/120V-60Hz R432006125 GS-020061-02451
220V-50Hz/240V-60Hz R432006127 GS-020061-02751
2 12 VDC R432006129 GS-020061-03651 R432031845 3/8"-18
24 VDC R432006131 GS-020061-03951 2.4 (2400) 3.70 (1.68) R432015307 1/2"-14 1.25 (0.57)
24 VAC R432006137 GS-020061-06151
without coil R432002448 GS-020061-00051
110V-50Hz/120V-60Hz R432006239 GS-030061-02451
220V-50Hz/240V-60Hz R432006241 GS-030061-02751
3 12 VDC R432030345 GS-030061-03651 R432015308 1/2"-14
24 VDC R432006244 GS-030061-03951 4.3 (4300) 4.18 (1.90) R432015309 3/4"-14 1.85 (0.84)
24 VAC R432030343 GS-030061-06151
without coil R432002458 GS-030061-00051
110V-50Hz/120V-60Hz R432006322 GS-040061-02451
220V-50Hz/240V-60Hz R432006324 GS-040061-02751
4 12 VDC R432030378 GS-040061-03651 7.5 (7500) 4.61 (2.09) R432015310 1"- 11-1/2 2.75 (1.25)
24 VDC R432006327 GS-040061-03951
24 VAC R432030352 GS-040061-06151
without coil R432002468 GS-040061-00051
Dimensions
Note: solenoid connector shown for reference only.
Size A B C
IN mm IN mm IN mm IN mm
1 5.12 130.0 1.57 40.0 1.89 48.0 .31 8.0
2 5.82 147.8 2.03 51.6 2.30 58.4 .39 10.0
3 7.54 191.5 2.71 68.9 2.59 65.8 .41 10.4
4 8.62 218.9 3.09 78.5 2.89 73.4 .41 10.4
D
Size E F G
IN mm IN mm IN mm IN mm
1 1.52 38.5 4.53 115.1 3.48 88.5 1.20 30.5
2 1.57 40.0 4.90 124.5 3.54 90.0 .92 23.4
3 1.62 41.3 5.23 132.8 4.18 106.2 1.05 26.7
4 1.62 41.3 5.32 135.1 6.65 169.0 .68 17.3
H
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10 Pneumatic Directional Control Valves AVENTICS Corporation
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Double solenoid, 5/2
5 Port / 2 Position
Double Solenoid
Subbase Mounted (ISO Standard 5599/1)
Combination Manual Override: Locking & Non-Locking
Sizes 1-4
Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
Note: All valves listed above come from the factory internally piloted. To order an externally piloted valve, change the 7th
character in the model number (not counting dashes), from 6 to 5. For example, model GT-010062-02424 would become
GT-010052-02424. For externally piloted valves less coils, see page 16.
*Consult factory for voltages not listed.
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Voltage Part Number* Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
110V-50Hz/120V-60Hz R432006471 GT-010062-02424
220V-50Hz/240V-60Hz R432006472 GT-010062-02727
1 12 VDC R432006473 GT-010062-03636 R432015524 1/4"-18
24 VDC R432006474 GT-010062-03939 1.1 (1100) 3.21 (1.46) R432015488 3/8"-18 0.76 (0.34)
24 VAC R432006478 GT-010062-06161
without coil R432002479 GT-010062-00000
110V-50Hz/120V-60Hz R432006156 GS-020062-02424
220V-50Hz/240V-60Hz R432006157 GS-020062-02727
2 12 VDC R432030350 GS-020062-03636 R432031845 3/8"-18
24 VDC R432006158 GS-020062-03939 2.4 (2400) 4.75 (2.15) R432015307 1/2"-14 1.25 (0.57)
24 VAC R432006162 GS-020062-06161
without coil R432002449 GS-020062-00000
110V-50Hz/120V-60Hz R432006265 GS-030062-02424
220V-50Hz/240V-60Hz R432006266 GS-030062-02727
3 12 VDC R432030342 GS-030062-03636 R432015308 1/2"-14
24 VDC R432006267 GS-030062-03939 4.3 (4300) 4.99 (2.26) R432015309 3/4"-14 1.85 (0.84)
24 VAC R432030341 GS-030062-06161
without coil R432002459 GS-030062-00000
110V-50Hz/120V-60Hz R432006339 GS-040062-02424
220V-50Hz/240V-60Hz R432006340 GS-040062-02727
4 12 VDC R432030353 GS-040062-03636 7.5 (7500) 5.42 (2.46) R432015310 1"- 11-1/2 2.75 (1.25)
24 VDC R432006341 GS-040062-03939
24 VAC R432030178 GS-040062-06161
without coil R432002469 GS-040062-00000
Dimensions
Note: solenoid connector shown for reference only.
Size A B C E
IN mm IN mm IN mm IN mm IN mm
1 5.12 130.0 1.57 40.0 1.89 48.0 .31 8.0 1.52 38.5
2 5.82 147.8 2.03 51.6 2.30 58.4 .39 10.0 1.57 40.0
3 7.54 191.5 2.71 68.9 2.59 65.8 .41 10.4 1.62 41.3
4 8.62 218.9 3.09 78.5 2.89 73.4 .41 10.4 1.62 41.3
D
Size F G H K
IN mm IN mm IN mm IN mm IN mm
1 4.53 115.1 3.48 88.5 6.97 177.0 3.03 77.0 1.20 30.5
2 4.90 124.5 3.54 90.0 7.09 180.0 3.15 80.0 .92 23.4
3 5.23 132.8 4.18 106.2 8.36 212.3 3.25 82.6 1.05 26.7
4 5.32 135.1 6.65 169.0 13.31 338.1 3.25 82.6 .68 17.3
J
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Pneumatic Directional Control Valves AVENTICS Corporation 11
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Single air pilot, metal and air spring return
5 Port / 2 Position
Single Air Pilot/Metal Spring Return &
Single Air Pilot/Air Spring Return
(ISO Standard 5599/1)
Choose valve first, then matching subbase or manifold components.
Single Air Pilot/Metal Spring Return
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Part Number Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
1 R432006393 GT-010050-03340 1.1 (1100) 1.22 (0.55) R432015524 1/4"-18 0.76 (0.34)
R432015488 3/8"-18
R432006085 GS-020050-03340 2.4 (2400) 2.77 (1.26) R432031845 3/8"-18 1.25 (0.57)
R432015307 1/2"-14
3 R432006204 GS-030050-03340 4.3 (4300) 3.37 (1.53) R432015308 1/2"-14 1.85 (0.84)
R432015309 3/4"-14
4 R432006297 GS-040050-03340 7.5 (7500) 3.80 (1.72) R432015310 1"- 11-1/2 2.75 (1.25)
2
Single Air Pilot/Air Spring Return
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Part Number Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
1 R432006394 GT-010050-03351 1.1 (1100) 1.22 (0.55) R432015524 1/4"-18 0.76 (0.34)
R432015488 3/8"-18
2 R432006086 GS-020050-03351 2.4 (2400) 2.77 (1.26) R432031845 3/8"-18 1.25 (0.57)
R432015307 1/2"-14
R432006205 GS-030050-03351 4.3 (4300) 3.37 (1.53) R432015308 1/2"-14 1.85 (0.84)
R432015309 3/4"-14
4 R432006298 GS-040050-03351 7.5 (7500) 3.80 (1.72) R432015310 1"- 11-1/2 2.75 (1.25)
3
Dimensions
Size A B C E
IN mm IN mm IN mm IN mm IN mm
1 5.12 130.0 1.57 40.0 1.89 48.0 .31 8.0 1.52 38.5
2 5.82 147.8 2.03 51.6 2.30 58.4 .39 10.0 1.57 40.0
3 7.54 191.5 2.71 68.9 2.59 65.8 .41 10.4 1.62 41.3
4 8.62 218.9 3.09 78.5 2.89 73.4 .41 10.4 1.62 41.3
D
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12 Pneumatic Directional Control Valves AVENTICS Corporation
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Double air pilot, 5/2
5 Port / 2 Position
Double Air Pilot/
Subbase Mounted (ISO Standard 5599/1)
Choose valve first, then matching subbase or manifold components.
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Part Number Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
1 R432006392 GT-010050-03333 1.1 (1100) 1.22 (0.55) R432015524 1/4"-18 0.76 (0.34)
R432015488 3/8"-18
2 R432006084 GS-020050-03333 2.4 (2400) 2.77 (1.26) R432031845 3/8"-18 1.25 (0.57)
R432015307 1/2"-14
3 R432006203 GS-030050-03333 4.3 (4300) 3.37 (1.53) R432015308 1/2"-14 1.85 (0.84)
R432015309 3/4"-14
4 R432006296 GS-040050-03333 7.5 (7500) 3.80 (1.72) R432015310 1"- 11-1/2 2.75 (1.25)
Dimensions
Size A B C E
IN mm IN mm IN mm IN mm IN mm
1 5.12 130.0 1.57 40.0 1.89 48.0 .31 8.0 1.52 38.5
2 5.82 147.8 2.03 51.6 2.30 58.4 .39 10.0 1.57 40.0
3 7.54 191.5 2.71 68.9 2.59 65.8 .41 10.4 1.62 41.3
4 8.62 218.9 3.09 78.5 2.89 73.4 .41 10.4 1.62 41.3
D
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Pneumatic Directional Control Valves AVENTICS Corporation 13
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Double solenoid, 5/3, closed center
5 Port / 3 Position - Closed Center
Double Solenoid
Subbase Mounted (ISO Standard 5599/1)
Combination Manual Override: Locking & Non-Locking
Sizes 1-4
Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
Note: All valves listed above come from the factory internally piloted. To order an externally piloted valve, change the 7th
character in the model number (not counting dashes), from 4 to 2. For example, model GT-010042-02626 would become GT-
010022-02626. For externally piloted valves less coils, see page 16.
*Consult factory for voltages not listed.
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Voltage Part Number* Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
110V-50Hz/120V-60Hz R432006382 GT-010042-02626
220V-50Hz/240V-60Hz R432006383 GT-010042-02929
1 12 VDC R432006384 GT-010042-03838 R432015524 1/4"-18
24 VDC R432006385 GT-010042-04141 1.1 (1100) 3.21 (1.46) R432015488 3/8"-18 0.76 (0.34)
24 VAC R432006388 GT-010042-06262
without coil R432002473 GT-010042-00000
110V-50Hz/120V-60Hz R432006076 GS-020042-02626
220V-50Hz/240V-60Hz R432006077 GS-020042-02929
2 12 VDC R432006078 GS-020042-03838 R432031845 3/8"-18
24 VDC R432006079 GS-020042-04141 2.4 (2400) 4.75 (2.15) R432015307 1/2"-14 1.25 (0.57)
24 VAC R432006082 GS-020042-06262
without coil R432002443 GS-020042-00000
110V-50Hz/120V-60Hz R432006196 GS-030042-02626
220V-50Hz/240V-60Hz R432006197 GS-030042-02929
3 12 VDC R432006198 GS-030042-03838 R432015308 1/2"-14
24 VDC R432006199 GS-030042-04141 4.3 (4300) 4.99 (2.26) R432015309 3/4"-14 1.85 (0.84)
24 VAC R432030346 GS-030042-06262
without coil R432002453 GS-030042-00000
110V-50Hz/120V-60Hz R432006290 GS-040042-02626
220V-50Hz/240V-60Hz R432006291 GS-040042-02929
4 12 VDC R432006292 GS-040042-03838 7.5 (7500) 5.42 (2.46) R432015310 1"- 11-1/2 2.75 (1.25)
24 VDC R432006293 GS-040042-04141
24 VAC R432030338 GS-040042-06262
without coil R432002463 GS-040042-00000
Dimensions
Note: solenoid connector shown for reference only.
Size A B C E
IN mm IN mm IN mm IN mm IN mm
1 5.12 130.0 1.57 40.0 1.89 48.0 .31 8.0 1.52 38.5
2 5.82 147.8 2.03 51.6 2.30 58.4 .39 10.0 1.57 40.0
3 7.54 191.5 2.71 68.9 2.59 65.8 .41 10.4 1.62 41.3
4 8.62 218.9 3.09 78.5 2.89 73.4 .41 10.4 1.62 41.3
D
Size F G H K
IN mm IN mm IN mm IN mm IN mm
1 4.53 115.1 3.48 88.5 6.97 177.0 3.03 77.0 1.20 30.5
2 4.90 124.5 3.54 90.0 7.09 180.0 3.15 80.0 .92 23.4
3 5.23 132.8 4.18 106.2 8.36 212.3 3.25 82.6 1.05 26.7
4 5.32 135.1 6.65 169.0 13.31 338.1 3.25 82.6 .68 17.3
J
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14 Pneumatic Directional Control Valves AVENTICS Corporation
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Double solenoid, 5/3, exhaust open center
5 Port / 3 Position - Exhaust Open Center
Double Solenoid
Subbase Mounted (ISO Standard 5599/1)
Combination Manual Override: Locking & Non-Locking
Sizes 1-4
Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
Note: All valves listed above come from the factory internally piloted. To order an externally piloted valve, change the 7th
character in the model number (not counting dashes), from 3 to 1. For example, model GT-010032-02626 would become GT-
010012-02626. For externally piloted valves less coils, see page 16.
*Consult factory for voltages not listed.
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Voltage Part Number* Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
110V-50Hz/120V-60Hz R432006365 GT-010032-02626
220V-50Hz/240V-60Hz R432006366 GT-010032-02929
1 12 VDC R432006367 GT-010032-03838 R432015524 1/4"-18
24 VDC R432006368 GT-010032-04141 1.1 (1100) 3.21 (1.46) R432015488 3/8"-18 0.76 (0.34)
24 VAC R432006371 GT-010032-06262
without coil R432002472 GT-010032-00000
110V-50Hz/120V-60Hz R432006058 GS-020032-02626
220V-50Hz/240V-60Hz R432006059 GS-020032-02929
2 12 VDC R432030023 GS-020032-03838 R432031845 3/8"-18
24 VDC R432006060 GS-020032-04141 2.4 (2400) 4.75 (2.15) R432015307 1/2"-14 1.25 (0.57)
24 VAC R432006063 GS-020032-06262
without coil R432002442 GS-020032-00000
110V-50Hz/120V-60Hz R432006184 GS-030032-02626
220V-50Hz/240V-60Hz R432006185 GS-030032-02929
3 12 VDC R432006186 GS-030032-03838 R432015308 1/2"-14
24 VDC R432006187 GS-030032-04141 4.3 (4300) 4.99 (2.26) R432015309 3/4"-14 1.85 (0.84)
24 VAC R432030359 GS-030032-06262
without coil R432002452 GS-030032-00000
110V-50Hz/120V-60Hz R432006283 GS-040032-02626
220V-50Hz/240V-60Hz R432030340 GS-040032-02929
4 12 VDC R432029042 GS-040032-03838 7.5 (7500) 5.42 (2.46) R432015310 1"- 11-1/2 2.75 (1.25)
24 VDC R432006284 GS-040032-04141
24 VAC R432030339 GS-040032-06262
without coil R432002462 GS-040032-00000
Dimensions
Note: solenoid connector shown for reference only.
Size A B C E
IN mm IN mm IN mm IN mm IN mm
1 5.12 130.0 1.57 40.0 1.89 48.0 .31 8.0 1.52 38.5
2 5.82 147.8 2.03 51.6 2.30 58.4 .39 10.0 1.57 40.0
3 7.54 191.5 2.71 68.9 2.59 65.8 .41 10.4 1.62 41.3
4 8.62 218.9 3.09 78.5 2.89 73.4 .41 10.4 1.62 41.3
D
Size F G H K
IN mm IN mm IN mm IN mm IN mm
1 4.53 115.1 3.48 88.5 6.97 177.0 3.03 77.0 1.20 30.5
2 4.90 124.5 3.54 90.0 7.09 180.0 3.15 80.0 .92 23.4
3 5.23 132.8 4.18 106.2 8.36 212.3 3.25 82.6 1.05 26.7
4 5.32 135.1 6.65 169.0 13.31 338.1 3.25 82.6 .68 17.3
J
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Pneumatic Directional Control Valves AVENTICS Corporation 15
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Double air pilot , 5/3, closed center and exhaust open center
5 Port / 3 Position
Double Air Pilot - Closed Center
Double Air Pilot - Exhaust Open Center
Subbase Mounted (ISO Standard 5599/1)
Choose valve first, then matching subbase or manifold components.
Double Air Pilot - Closed Center
Double Air Pilot - Exhaust Open Center
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Part Number Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
1 R432006352 GT-010020-03535 1.1 (1100) 1.22 (0.55) R432015524 1/4"-18 0.76 (0.34)
R432015488 3/8"-18
2 R432006047 GS-020020-03535 2.4 (2400) 2.77 (1.26) R432031845 3/8"-18 1.25 (0.57)
R432015307 1/2"-14
3 R432006173 GS-030020-03535 4.3 (4300) 3.37 (1.53) R432015308 1/2"-14 1.85 (0.84)
R432015309 3/4"-14
4 R432006276 GS-040020-03535 7.5 (7500) 3.80 (1.72) R432015310 1"- 11-1/2 2.75 (1.25)
Valve Single Subbase
ISO Valve Valve Flow Weight Subbase Port Weight
Size Part Number Model Number Cv (Nl/min) lbs. (kg) (Side Ported) Size lbs. (kg)
1 R432006345 GT-010010-03535 1.1 (1100) 1.22 (0.55) R432015524 1/4"-18 0.76 (0.34)
R432015488 3/8"-18
2 R432006040 GS-020010-03535 2.4 (2400) 2.77 (1.26) R432031845 3/8"-18 1.25 (0.57)
R432015307 1/2"-14
R432006167 GS-030010-03535 4.3 (4300) 3.37 (1.53) R432015308 1/2"-14 1.85 (0.84)
R432015309 3/4"-14
4 R432006272 GS-040010-03535 7.5 (7500) 3.80 (1.72) R432015310 1"- 11-1/2 2.75 (1.25)
3
Dimensions
Size A B C E
IN mm IN mm IN mm IN mm IN mm
1 5.12 130.0 1.57 40.0 1.89 48.0 .31 8.0 1.52 38.5
2 5.82 147.8 2.03 51.6 2.30 58.4 .39 10.0 1.57 40.0
3 7.54 191.5 2.71 68.9 2.59 65.8 .41 10.4 1.62 41.3
4 8.62 218.9 3.09 78.5 2.89 73.4 .41 10.4 1.62 41.3
D
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16 Pneumatic Directional Control Valves AVENTICS Corporation
Ceram™ Valves, ISO 5599-1 Sizes 1-4
cURus approved operators/Externally piloted valves less coil
Solenoid Operated Valves with
cURus Operators
(dual UL Recognized / CSA Approved)
Available in 120VAC (suffix code 57 for 2 or 3
position valves) or 24VDC (suffix code 58 for
2 or 3-position valves).
Ordering example:
Model code GT-010061-02440 is the model code
for a standard valve with 120VAC operator. To
get the model code for the same valve with a
U.L. approved 120VAC operator, substitute 57
for the 24.
Reference Model Code Identification page for
complete listing.
Valve is not supplied with DIN solenoid
connector, must order separately, see Solenoid
Connectors page.
For online model code to part number crossover:
www.aventics.com/us/ceram
NOTE: Dimensions are identical to standard
solenoid valve.
Externally Piloted Ceram Valve - without Coils
Part Number Description
R432002470 SIZE 1 EP OC DS LESS COILS (GT-010012-00000)
R432002471 SIZE 1 EP CC DS LESS COILS (GT-010022-00000)
R432002474 SIZE 1 EP SS LESS COIL (GT-010051-00040)
R432002475 SIZE 1 EP SS LESS COIL (GT-010051-00051)
R432002476 SIZE 1 EP DS LESS COILS (GT-010052-00000)
R432002440 SIZE 2 EP OC DS LESS COILS (GS-020012-00000)
R432002441 SIZE 2 EP CC DS LESS COILS (GS-020022-00000)
R432002444 SIZE 2 EP SS LESS COIL (GS-020051-00040)
R432002445 SIZE 2 EP SS LESS COIL (GS-020051-00051)
R432002446 SIZE 2 EP DS LESS COILS (GS-020052-00000)
R432002450 SIZE 3 EP OC DS LESS COILS (GS-030012-00000)
R432002451 SIZE 3 EP CC DS LESS COILS (GS-030022-00000)
R432002454 SIZE 3 EP SS LESS COIL (GS-030051-00040)
R432002455 SIZE 3 EP SS LESS COIL (GS-030051-00051)
R432002456 SIZE 3 EP DS LESS COILS (GS-030052-00000)
R432002460 SIZE 4 EP OC DS LESS COILS (GS-040012-00000)
R432002461 SIZE 4 EP CC DS LESS COILS (GS-040022-00000)
R432002464 SIZE 4 EP SS LESS COIL (GS-040051-00040)
R432002465 SIZE 4 EP SS LESS COIL (GS-040051-00051)
R432002466 SIZE 4 EP DS LESS COILS (GS-040052-00000)
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Pneumatic Directional Control Valves AVENTICS Corporation 17
VOLTAGE CONNECTOR
INSERT PART NUMBER SUFFIX
120 VAC 50/60 Hz VIEW A 03
24 VDC VIEW B 06
120 VAC 50/60 Hz VIEW C 05
24 VDC VIEW D 10
Ceram™ Valves, ISO 5599-1 Sizes 1-4
CSA approved 3- and 5-pin connections
Solenoid Operated Valves Meeting ANSI B93.55
Electrical Connections (Brad Harrison®style): CSA approved 3- and 5-pin Mini
Electrical Hook-up and Ordering Information*
Ordering example:
To order a 120VAC single solenoid/metal spring return valve
with ANSI B93.55 pin connection:
Substitute 03 for the 24 in the model code (GT-010061-02440
would become GT-010061-00340). Reference Model Code
Identification page for complete listing.
For online model code to part number crossover:
www.aventics.com/us/ceram
*Electrical connector/cable must be ordered separately from
the valve. One connector/cable assembly is required for each
solenoid. See Solenoid Connectors page for selection.
Size A B C E
IN mm IN mm IN mm IN mm IN mm
1 5.12 130.0 1.57 40.0 1.89 48.0 .31 8.0 1.52 38.5
2 5.82 147.8 2.03 51.6 2.30 58.4 .39 10.0 1.57 40.0
3 7.54 191.5 2.71 68.9 2.59 65.8 .41 10.4 1.62 41.3
4 8.62 218.9 3.09 78.5 2.89 73.4 .41 10.4 1.62 41.3
D
Size F G H K
IN mm IN mm IN mm IN mm IN mm
1 4.53 115.1 3.48 88.5 6.97 177.0 3.03 77.0 1.20 30.5
2 4.90 124.5 3.54 90.0 7.09 180.0 3.15 80.0 .92 23.4
3 5.23 132.8 4.18 106.2 8.36 212.3 3.25 82.6 1.05 26.7
4 5.32 135.1 6.65 169.0 13.31 338.1 3.25 82.6 .68 17.3
J
Dimensions
**Operator does not overhang body assembly.
2 or 3 position valves*
NON-LOCKING
MANUAL OVERRIDE
(STANDARD)
ANSI/B93.55M
ELECTRICAL
CONNECTION
INDICATOR
LIGHT
(STANDARD)
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18 Pneumatic Directional Control Valves AVENTICS Corporation
Ceram™ Valves, ISO 5599-1 Sizes 1-4
4 pin M12 connections, 24 VDC
Solenoid Operated Valves with 4 pin M12 Electrical Connections for 24 VDC
Electrical Hook-up and Ordering Information*
Obsolete CSA Approved NEW 4-pin M12 micro connector
4-pin M12 micro connector … operator model code “02”
PIN … operator model code “04” (NO certification/approval)
1 + not used
2 not used not used
3 - + / –
4 not used – / +
Description NEW Part No. NEW Model Code
CERAM SZ1 IP OC DS 24VDC 4-PIN MICRO R432038372 GT-010032-00202
CERAM SZ1 EP SS 24VDC 4-PIN MICRO R432038373 GT-010051-00240
CERAM SZ1 IP SS 24VDC 4-PIN MICRO R432038374 GT-010061-00240
CERAM SZ1 IP DS 24VDC 4-PIN MICRO R432038376 GT-010062-00202
CERAM SZ2 EP SS 24VDC 4-PIN MICRO R432038365 GS-020051-00240
CERAM SZ2 IP SS 24VDC 4-PIN MICRO R432038366 GS-020061-00240
CERAM SZ2 IP DS 24VDC 4-PIN MICRO R432038367 GS-020062-00202
CERAM SZ3 EP SS 24VDC 4-PIN MICRO R432038368 GS-030051-00240
CERAM SZ3 IP SS 24VDC 4-PIN MICRO R432038369 GS-030061-00240
CERAM SZ3 IP DS 24VDC-4 PIN R432038370 GS-030062-00202
CERAM SZ4 IP SS 24VDC 4-PIN MICRO R432038371 GS-040061-00240
COIL 4 PIN M12 24VDC R432038356
SOLENOID OPERATOR 4 PIN 24VDC R432038357
VOLTAGE CONNECTOR PART NUMBER
INSERT SUFFIX
24 VDC (above) 02
Ordering example:
To order a 24 VDC single solenoid/metal spring
return valve with 4 pin M12 connection:
Substitute 02 for the 24 in the model code (GT-
010061-02440 would become GT-010061-00240).
Reference Model Code Identification page for
complete listing.
For online model code to part number crossover:
www.aventics.com/us/ceram
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Pneumatic Directional Control Valves AVENTICS Corporation 19
Ceram™ Valves, ISO 5599-1 Sizes 1-4
CSA approved operator, single 4 or 5 pin connection
For double solenoid valves
Solenoid Operated Valves with CSA Approved Operator Meeting ANSI B93.55
Electrical Connections (Brad Harrison®style)
Single 4 or 5 Pin Connection for Double Solenoid Valves, 2 or 3 Position
Ordering example:
To order a 120VAC double solenoid, 2 position size 1 valve
with single ANSI B93.55 5-pin connection:
Substitute 07 for the 24 in the model code (GT-010061-02424
would become GT-010061-00707). Reference Model Code
Identification page for complete listing.
For online model code to part number crossover:
www.aventics.com/us/ceram
Voltage Model Code Number of Pins
Suffix
120 VAC 50/60 Hz 07 5 (mini)
24 VDC 08 5 (mini)
24 VDC 09 4 (micro)
Dimensions shown above are for Size 1 valve; for other sizes,
add dimensions below to Size 1 valve body dimensions above.
Electrical portion of valve does not change, regardless of valve size.
Dimension Adders (inches)
Size Height Width
2 0.41 0.45
3 0.70 1.13
4 1.00 1.51
Length
0.50
2.22
3.30
5 PIN MALE CONNECTOR
ANSI/B93.55M
INDICATOR LIGHT
(RED)
MANUAL OVERRIDE
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20 Pneumatic Directional Control Valves AVENTICS Corporation
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Explosion proof and intrinsically safe solenoid valves
Explosion Proof Solenoid Valves for
Hazardous Locations
NEMA 7C & 7D & U.L.
Class I-Groups C & D-Explosion Proof
NEMA 8C & 8D & U.L.
Class I-Groups C & D-Explosion Proof
NEMA 9E, 9F & 9G & U.L.
Class II-Groups E, F, G-Explosion Proof
Explosion Proof valves do not require solenoid connectors, as
they come standard with 1/2” conduit housing and 18 inch
wire leads.
Intrinsically Safe Solenoid Valves for
Hazardous Locations (CSA approved)
Classes I, II and III, DIV I
Groups A, B, C, D, E, F and G
For use in low voltage (24VDC) Intrinsically Safe applications.
NO OTHER VOLTAGE IS APPROVED.
Comes standard with non-lighted DIN solenoid connector.
Must be connected to an FM approved
Zener Diode Barrier.*
For dimensions, reference standard solenoid models.
Maximum internally piloted valve pressure is 115 psi.
Pressures to 150 psi can be used when external pilot is
utilized and pilot pressure is limited to 115 psi.
*FM Approved Barrier Manufacturer
Stahl Incorporated—Woburn, MA
Request AVENTICS Application Memo Issue#35 and ADV-
300.ISSV for Intrinsically Safe Valve information and Stahl
Barrier part numbers.
Installation Information:
Ordering example:
Model GT-010061-03940 = standard valve, same valve with
intrinsically safe operator would be GT-010061-09040.
Reference Model Code Identification page for complete
listing.
For online model code to part number crossover:
www.aventics.com/us/ceram
Reference Model Code Identification page for model code
information.
For online model code to part number crossover:
www.aventics.com/us/ceram
Dimensions
**Operator does not overhang body assembly.
Size A B C E
IN mm IN mm IN mm IN mm IN mm
1 5.12 130.0 1.57 40.0 1.89 48.0 .31 8.0 1.52 38.5
2 5.82 147.8 2.03 51.6 2.30 58.4 .39 10.0 1.57 40.0
3 7.54 191.5 2.71 68.9 2.59 65.8 .41 10.4 1.62 41.3
4 8.62 218.9 3.09 78.5 2.89 73.4 .41 10.4 1.62 41.3
D
Size F G H K
IN mm IN mm IN mm IN mm IN mm
1 4.17 105.9 3.75 95.3 7.50 190.5 3.03 77.0 1.19 30.2
2 4.58 116.3 3.80 96.5 7.61 193.3 3.15 80.0 .90 22.9
3 4.87 123.7 3.86 98.0 7.71 195.8 3.25 82.6 .09 2.29
4 5.71 145.0 4.31 109.5 ** ** 3.25 82.6 ** **
J
Note:(1) Maximum non-hazardous voltage not to exceed 250V
RMS.
(2) Connect per barrier manufacturers instructions
(3) Connect per ISA RP 12.6 instructions
(4) Maximum valve pressure 115 PSI.
(5) Maximum inductance of solenoid operators when
mounted on valve body not to exceed 375 mH.
(6) Solenoid operator for 3/2 way function normally
HAZARDOUS LOCATION CLASS 1, 2, AND 3. DIV. 1
GROUPS A, B, C, D, E, F, AND G
V MAX. = 28V
I MAX. = 115 mA
Ci = 0uF
Li = 0uH
SOLENOID VALVE
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Pneumatic Directional Control Valves AVENTICS Corporation 21
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Repair kits and parts
Size Description Part No. Old Part No.
Size 1 Seal Kit, GT Series 2 Pos. R432009099 P - 029294-00000
Size 1 Seal Kit, GT Series 3 Pos. R432009100 P - 029295-00000
*Size 2 Seal Kit, GS Series R432008631 P - 026486-00002
*Size 3 Seal Kit, GA/GS Series R432015773 P - 069691-00001
*Size 4 Seal Kit, GA/GS Series R432015774 P - 069692-00001
ATTENTION: DO NOT remove the static base.
Special fixtures are required to reinstall plates to
factory specifications. Roller bearings and ceramic
plate stack are calibrated to obtain proper mechanical
pre-loading. Therefore, field disassembly is not
recommended for the plate/bearing assembly. The
ceramic slide plates do not require maintenance
under normal operating conditions and should not be
removed from the valve - consult factory if plate
maintenance is required. There are no seals for the
static base/ceramic plate assembly contained in
repair kits.
* Includes all user serviceable rubber parts normally required.
Rubber Seal Kits
Size Part Number
Size 1 R432006602
Size 2 R432008765
Size 3 R432013791
Size 4 R432037891
Gasket between valve and subbase
Recommended Valve Mounting
Bolt Torque Values
Size Max. ft.-lbs.
1
2
3 & 4
4
6
7
Solenoid Kits & Coils - Sizes 1- 4 (Oct. 1992 & later for Sizes 3 & 4)
Description Part Number Old Part No.
120VAC 50/60Hz R432015466 P - 068899-00000
240VAC 50/60Hz R432015467 P - 068899-00001
12 VDC R432015468 P - 068899-00003
24 VDC R432015469 P - 068899-00004
24VAC 50/60Hz R432015470 P - 068899-00005
Solenoid Kits*
* Includes coil and solenoid operator, but not connector.
Description Part Number Old Part No.
For all voltages R432008909 P - 028197-00000
Operator Only
Description Part Number Old Part No.
110VAC/50Hz or 120VAC/60Hz R432011985 P - 048835-00001
220VAC/50Hz or 240VAC/60Hz R432011986 P - 048835-00002
12 VDC R432011988 P - 048835-00004
24 VDC R432011989 P - 048835-00005
24VAC 50/60Hz R432011990 P - 048835-00006
Coil Only
Description Part Number Old Part No.
Size 1 & 2 Quick Release Vlv. Kit
(inc. 2 QRV assemblies) R432008632 P - 026487-00001
Size 1 & 2 Sol. Plunger Kit (inc.
armature assembly) R432015687 P - 069541-00000
Solenoid Nut Kit Size 1-4§ R432008975 P - 028462-00000
Size 1 Return Spring R432008995 P - 028645-00000
Size 2 Return Spring R434000717
Size 1 Sol./Air Pit. Piston Kit (inc.
piston, sleeve, seals & grease) R432008560 P - 026408-00000
Size 2 Sol./Air Pit. Piston Kit (inc.
piston, sleeve, seals, grease) R432008561 P - 026409-00000
Size 1 Mntg. Bolt/Body Screw Kit-GT
Size 1 Mntg. Bolt/Body Screw Kit-GS
Size 2 Mntg. Bolt & Body Scrw Kit
R432002387
R432008784
R432008785
P - 027276-00000
P - 027277-00000
Size 1 & 2 Seal 10-120 psi Adj. Knob Assy.
Sandwich Reg. (fits R432…
regulators only)
R432010973 P - 031282-00000
Size 1 & 2 Seal Rep. Kit for Sand.
Reg. (fits all old style sgl. & dbl.)
Size 1 & 2 Seal Rep. Kit for Sand.
Reg. (fits all new style sgl. & dbl.)
R432009198
R432009199
P - 029922-00000
P - 029923-00000
Miscellaneous Repair parts & Kits
Description Part Number Old Part No.
Size 3 & 4 Quick Release Vlv. Kit
(QRV assemblies for any valve) R432008681 P - 026684-00002
Size 3 & 4 Sol. Plunger Kit (inc.
armature assembly)§ R432015687 P - 069541-00000
Size 3 Return Kit
Size 4 Return Kit R432008887 R432008888 P - 028037-00000 P - 028038-00000
Size 3 Sol. Air Plt. Piston Kit. (inc.
piston, seals, end cvr. gskt., grease)
Size 4 Sol. Air Plt. Piston Kit. (inc.
piston, seals, end cvr. gskt., grease)
R432008658
R432008889
P - 026635-00000
P - 028039-00000
Size 3 Seal Rep. Kit for Sand.
Reg. (fits all new style sgl. & dbl.) R432009205 P - 029951-00000
Size 3 Mntg. Bolt/Body Screw Kit
Size 4 Mntg. Bolt/Body Screw Kit R432008799 R432008800 P - 027412-00000 P - 027413-00000
Solenoid Kit - 120 VAC 50/60Hz
Solenoid Kit - 240VAC 50/60Hz
Solenoid Kit - 24 VDC
Coil only - 120VAC 50/60Hz
Coil only - 240VAC 50/60Hz
Coil only - 24 VDC
R432008525
R432008527
R432008626
R432013760
R432013761
R432013763
P - 026293-00000
P - 026293-00002
P - 026293-00001
P - 067370-00000
P - 067371-00000
P - 067374-00000
Explosion Proof Solenoid Kits & Coils Sizes 1 thru 4
Sizes 1 & 2 Sizes 3 & 4
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22 Pneumatic Directional Control Valves AVENTICS Corporation
Manifold Station Segment Part No.*
R432037640 - 1/4” NPTF (side), 3/8”
NPTF (bottom)
R432037639 - 1/4 BSPP (side), 3/8
BSPP (bottom)
Left End Plate Part No.*
R432037646 - 3/8” NPTF
R432037645 - 3/8 BSPP
Right End Plate Part No.*
R432037652 - 3/8” NPTF
R432037651 - 3/8 BSPP
Pressure Separation Disc Part No.**
R432038306
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Subbases and manifolds, Size 1
ISO SIZE 1 SUBBASES
Single Subbase (side ported)
1/4” or 3/8” NPT ports
Part No. R432031844 - Port Size 1/4”
R432036353 - Port Size 3/8” (shown)
1825503143 - Port Size 1/4” BSPP
R432036352 - Port Size 3/8” BSPP
*Includes gaskets and all hardware
** Includes 1 disc for multiple pressure zone
End and Bottom Ported Manifolds
1/4” NPT and 3/8” NPT delivery ports
Size A 1 B 1 C 1 D 1 E F G H J K L M N P Q R S T U
1 1/4 3/8 3/8 none 23 18 15.5 30 20 37.5 60.6 10.5 25 45 18 25 13.3 14.7 15
Size V W X Y Z AA AB AC AD AE AF AG AH AJ AK AL AM AN AP
1 150.5 135 102.5 66 50.3 27.3 24 18.5 57.5 18 23.8 11.8 none 8.3 5.8 none 12 5.5 8.5
1AVAILABLE IN G (BSPP) OR NPT THREADS
ALL DIMENSIONS IN MM
NOTE: Not intended for
use with Air Pilot valves.
For manifolds for Air Pilot
Valves, see page 32.
ISO SIZE 1 MANIFOLDS
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23 Pneumatic Directional Control Valves AVENTICS Corporation
Ceram™ Valves, ISO 5599-1 Sizes 1-4
Manifold accessories, Size 1
Dual Sandwich Regulator
(Ports 2 & 4)
Both delivery port pressures are adjustable individually. Ideal for
applications within a manifold where independent regulation of two
supply pressures is required; no external pilot supply is required if
minimum pilot pressure is available. Lip seal opens when down-
stream pressure is >30 psi than upstream pressure to allow
reverse flow. With locking adjustment knobs at "Control 12" for
port 2 and "Control 14" end for port 4. Kit includes regulator (1),
gasket (1), screws (4) and gauges (2).
Part No. 0821302051 (10-120 psi)
Dimensions:
Height: 1.77" (45mm)
Max. Overall Length: 11.50" (292mm)
Optional design (w/o gauge):
(1/8" NPT gauge ports)
R432015497 (5-60 psi)
R432015498 (3-30 psi)
Single Sandwich Regulator
Ideal for applications within a manifold where a particular
pressure is required for one or more valves. Our regulator
controls inlet pressure through to each cylinder port or
delivery port pressures independently. A relieving type, the
knob will also lock into a given position. Kit includes
regulator (1), gasket (1), screws (4) and gauge (1).
Port Part (10-120 psi)
Regulation Number
1 0821302048
2 0821302054
4 0821302057
Dimensions:
Height: 1.77" (45mm)
Max. Overall Length: 7.80" (198mm)
Optional design (w/o gauge, 1/8" NPT gauge port):
R432009189 (Port 1, 5-60 psi)
R432009190 (Port 1, 3-30 psi)
SIZE 1 ACCESSORIES
Sandwich Flow Controls
(Meter Out Ports 5 & 3)
Our flow controls sandwich between
the valve and subbase eliminating
the need for addition piping and
external controls for both working ports. Adjustment is
with a knob on each side thread, along with our two
stage needle design ensures excellent control. Kit
includes flow control (1), gasket (1), and screws (4).
Part No. 0821201023 Dimensions
Height: .98” (25mm)
Maximum Overall Length:
3.15” (80mm)
Maintenance Plate
Mounts between valve and sub-base. Used when servicing individual valves
in a manifold system, or replacing a cylinder while the rest of the system is
still operating. Two positions, can be locked with a cotter pin:
0. Maintenance position, flow is minimal and valve is isolated§;
1. Open position, normal operation - full flow in the system.
§ The low flow in the maintenance position allows slow pressurizing when
the valve is returned to service. This low flow also requires the removal of
trapped downstream pressure before removing or servicing these same
components.
CAUTION: Before service or removal of any components, all trapped
pressure must be released. Vertically mounted cylinders, gravity and
mechanically loaded actuators must be blocked/disable to avoid injury or
system damage. Install blanking station segment kit if this minimal flow is
undesirable when the valve is not present.
Material: Aluminum, black anodized.
Pressure range: Vacuum to 150 psi. dim= IN (mm)
ISO Part Number A1 A2 B C
1 580 159 000 0 2.76 (70) 3.35 (85) 1.57 (40) 0.98 (25)
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