Aventics IO-Link 580 User manual

580 IO-LinkTM
Technical Manual
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Conditions for use of this product
(1) Aventics Manifold ("the PRODUCT") shall be used in conditions;
i) Where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious
accident.
ii) Where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for
the case of any problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of being used in general industries.
Aventics shall have no responsibility or liability including but not limited to any and all responsibility or liability based on
contract, warranty, tort, product liability for any injury or death to persons, loss or damage to property caused by the
product that are operated or used in application not intended or excluded by instructions, precautions or warnings contained
in Aventics. Technical, User, Instruction, Safety manuals or bulletins.
Safety precautions
Before using this product, please read this manual and the relevant manuals carefully and pay attention to safety and
product application. The following symbols are used in the manual to identify important safety, installation and application
information.
Caution symbol indicates a possible hazard which may cause injury or equipment damage.
Note symbol indicates important information regarding equipment installation and setup.
NOTE!
CAUTION
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Electrical installation and operational guidelines
•To be connected to Class 2 power source only
•All Aventics. communication nodes should be grounded during the installation process. These grounding guidelines
can be found in National Electrical code IEC 60204-1 or EN 60204-1.
•All Aventics 580 Electronics Products to be installed or wired in accordance with Aventics’s published instructions
and applicable electrical codes.
•MULTIPLE CLASS 2 POWER SOURCES: When interconnects, class 2 sources shall be Listed and rated suitable for
parallel interconnection
•Sources shall be Listed and rated suitable for parallel interconnection
•CLASS 2 WIRING: All field wiring shall be suitable for Class 1, Electric Light and Power, or Class 2, 3 wirings are
routed separately and secured to maintain separation between 1) Class 2 wiring and all other class wiring, and 2)
Limited energy circuit conductors from unlimited energy circuit conductors
•Class 2 Device Wiring Only –Do Not Reclassify and Install as Class 1, 3 or Power and Lighting Wiring
•When using molded connector power cables, Do Not rely on wire colors for Pin-Out.
Always use pin number references.
•Wire connections shall be rated suitable for the wire size (lead and building wiring) employed
•MULTIPLE CLASS 2 POWER SOURCES: When interconnects, class 2 sources shall be Listed and rated suitable for
parallel interconnection
•Sources shall be Listed and rated suitable for parallel interconnection
CAUTION
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Table of Contents
PAGE
1. About IO-LinkTM ................................................................................................................................................. 5
2. 580 Introduction................................................................................................................................................. 5
2.1 Pneumatic Valve Manifold –501 Series shown.......................................................................................... 6
2.2 Manifold Connectors.............................................................................................................................. 7
2.3 Z-Board™Connectors ........................................................................................................................... 8
2.4 2035 Series Pneumatic Valve Manifold..................................................................................................... 9
2.5 2035 Series Z-Board™Connectors.........................................................................................................10
3. IO-LinkTM Communication Module........................................................................................................................11
3.1 Connector Pin-Outs ..............................................................................................................................12
3.2 Chassis Ground ...................................................................................................................................13
3.3 Power Consumption .............................................................................................................................14
3.4 Recommended External Fuses ...............................................................................................................15
3.5 Diagnostics –LED Functions..................................................................................................................16
3.6 Diagnostic I/O Data .............................................................................................................................17
3.7 Diagnostic Events ................................................................................................................................18
3.8 ISDU Object Data ................................................................................................................................19
3.8.1 General (IO-Link Predefined) Device Parameters......................................................................................19
3.8.2 Product-specific ISDU...........................................................................................................................20
3.8.3 Event Data..........................................................................................................................................23
4. I/O Mapping Examples .......................................................................................................................................24
4.1 Coil Output Mapping –500 Series ..........................................................................................................24
4.2 Coil Status Mapping –500 Series...........................................................................................................24
4.3 Coil Output Mapping –2035 Series ........................................................................................................25
4.4 Coil Status Mapping –2035 Series .........................................................................................................25
5. Configuration Example - Balluff Master .................................................................................................................26
5.1 Connect the Aventics 580 IO-LinkTM manifold...........................................................................................26
5.2 Controller Tags (RSLogix 5000) .............................................................................................................27
5.3 Configure Port for IO-LinkTM ..................................................................................................................28
5.4 Enable valve power ..............................................................................................................................29
5.5 Control valve coil outputs .....................................................................................................................30
6. Configuration Example - IFM Master.....................................................................................................................31
6.1 Connect the Aventics 580 IO-LinkTM manifold...........................................................................................31
6.2 Controller tags (RSLogix 5000)..............................................................................................................32
6.3 Configure port for IO-LinkTM ..................................................................................................................33
6.4 Control valve coil outputs .....................................................................................................................34
7. Configuration Example - Siemens Master..............................................................................................................35
7.1 Connect the Aventics 580 IO-LinkTM manifold...........................................................................................35
7.2 Create the PLC hardware configuration for the Siemens ET200 IO Link master. ...........................................36
7.3 Install the Aventics 580 IO-LinkTM IODD file. ...........................................................................................39
8. Configuration Example - Rockwell Master..............................................................................................................44
8.1 Connect the Aventics 580 IO-LinkTM manifold...........................................................................................44
8.2 Create the PLC hardware configuration for the Rockwell 1732E-8IOLM12R IO LinkTM master..........................45
9. Appendix ..........................................................................................................................................................48
9.1 System Specifications...........................................................................................................................48
9.2 Troubleshooting Communication Node ....................................................................................................48
9.3 Technical Support ................................................................................................................................48
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1. About IO-LinkTM
IO-LinkTM is the first standardized IO technology worldwide (IEC 61131-9) for the communication with sensors and
also actuators. The powerful point-to-point communication is based on the long established 3-wire sensor and
actuator connection without additional requirements regarding the cable material. IO-LinkTM is not fieldbus but the
further development of the existing, tried-and-tested connection technology for sensors and actuators.
2. 580 Introduction
The 580 IO-LINKTM Node is an electronic valve control interface that enables any I/O link master to control 32 valve
coils. The 580 IO-LinkTM module supports Aventics 500 Series valves including, the 501, 502, and 503 and the
2035 Series. The 580 IO-LinkTM Node can address a total of (32) coil outputs, with diagnostic functionality built in
for the 500 Series valves and can address a total of (16) coil outputs, with diagnostic functionality built in the 2035
Series. With proper assembly and termination, the 580 IO-LinkTM Node has an IP65 rating.
This manual details specific information for configuring and commissioning the Aventics 580 IO-LinkTM Node. For
more information, relating to Aventics 500 Series valve manifold assemblies, please refer to the Aventics 501 &
503 Series Catalogs or the 2035 Series Catalog, both can be found at www.asco.com.
580 IO-LinkTM Module
Valve Side
Drives up to 32 coils on the 500 Series or
16 coils on the 2035 Series
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2.1 Pneumatic Valve Manifold –501 Series shown
The pneumatic valve manifold with internal circuit board technology is modular. The valve solenoid coil
connections are automatically made using Z-Board™technology (plug together PC boards, which allow internal
connections from solenoid coils to output drivers without the use of wires). This allows easy assembly and field
changes.
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2.2 Manifold Connectors
Solenoid Coil Connections using Z-BoardTM Technology for 501/502/503 valve series
Z-Board™plug together technology connects all valve solenoids to the valve coil output drivers, located in the
580 Node. There is a maximum of 32 coil outputs available on the complete manifold assemblies. The 32
available outputs are accessed on the 501 series valves utilizing 4 station manifolds and on the 502 and 503
series utilizing 2 station manifolds.
A single solenoid valve’s coil is always on the “14” end.
NOTE!
14 Solenoid,
Pin No. 1
Common,
Pin No. 4
12 Solenoid,
Pin No. 2
Not Used,
Pin No. 3
Pin out of integral plug is the same for 501, 502,
and 503 Series valves manifolds
Manifold Z-BoardsTM
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2.3 Z-Board™Connectors
The 501/502/503 valve series utilize 2 different Z-Board™designs to achieve the single and double solenoid
output functions. This yields the possible 32 single, 16 double, or various combinations of valve coil output
capabilities. The 501 Z-Board™is minimum (3) station, the 502 and 503 Z-Board™is minimum (2) stations.
501 Series
502 Series
503 Series
Each series Z-BoardTM can be selected in either SINGLE or DOUBLE output (coil) versions.
The SINGLE and DOUBLE output function cannot be mixed on the Z-BoardsTM
NOTE!
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2.4 2035 Series Pneumatic Valve Manifold
The pneumatic valve manifold with internal circuit board technology is also modular. The valve solenoid coil
connections are automatically made using Z-Board™technology (plug together PC boards), which allow internal
connection from solenoid coils to output drivers without the use of wires). This allows easy assembly and field
changes.
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2.5 2035 Series Z-Board™Connectors
The 2035 valve series utilize 2 different Z-Board™designs to achieve the single and double solenoid output
functions. This yields the possible 16 single, 8 double, or various combinations of valve coil output capabilities.
Single Z-Board™
Double Z-Board™
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3. IO-LinkTM Communication Module
This module provides Communication to the manifold. It contains communication electronics and internal short circuit
protection.
Communication Node
Part Number
580 IO-LinkTM Node (Port Type A) –500 Series Valves
P580AELM1010A00
580 IO-LinkTM Node w/DIN Rail (Port Type A) –500 Series Valves
P580AELM1010DRM
580 IO-LinkTM Node (Port Type B) –500 Series Valves
P580AELM2010A00
580 IO-LinkTM Node w/DIN Rail (Port Type B) –500 Series Valves
P580AELM2010DRM
580 IO-LinkTM Node (Port Type A) –2035 Series Valves
P580AELM3010A00
580 IO-LinkTM Node (Port Type B) –2035 Series Valves
P580AELM4010A00
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3.1 Connector Pin-Outs
IO-LinkTM devices are available with either Port Type A or Port Type B. The IO-LinkTM slave device needs to match the port
type of the IO-LinkTM master device.
The IO-LinkTM (Port Type A) connector is a single keyway 4 pin M12 male connector.
The IO-LinkTM (Port Type B) connector is a single keyway 5 pin M12 male connector.
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3.2 Chassis Ground
All Aventics manifolds should be grounded for safety. Grounding guidelines can be found in National Electrical code
IEC 60204-1 or EN 60204-1.
•When grounding to a machine frame, please ensure that the machine frame itself is
already properly grounded.
•Better grounding can be achieved when larger diameter (lower gauge) wire is used.
CAUTION
CHASSIS GROUND CONNECTION POINT
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3.3 Power Consumption
Power and communication Connection –Port Type A
Pin No.
Function
Description
1
+24 VDC (Node)
Voltage used to power node electronics
2
+24 VDC (Valve)
Voltage used to power valves
3
0 VDC Common
(Node and Valve)
0 VDC (-V) Voltage used to power node and valves
4
I/O Link Communication
I/O Link Communication
Power and communication Connection –Port Type B
Pin No.
Function
Description
1
+24 VDC (Node)
Voltage used to power node electronics
2
+24 VDC (Valve)
Voltage used to power valves
3
0 VDC (Node)
0 VDC (-V) Voltage used to power node
4
I/O Link Communication
I/O Link Communication
5
0 VDC (Valve)
0 VDC (-V) Voltage used to power valves
Power Rating
•The maximum system current capability is 4 Amps. Care should be taken not to exceed 4 Amp draw
through the M12 Power connector pins.
Component
Voltage
Tolerance
+24VDC
(Valve)
+24VDC
(Node)
Current
Power
Current
Power
Solenoid Valve Coil 501 (Each)
24 VDC
+10%/-15%
0.03 Amps
0.8 Watts
NA
NA
Solenoid Valve Coil 502 (Each)
24 VDC
+10%/-15%
0.04 Amps
1.0 Watts
NA
NA
Solenoid Valve Coil 503 (Each)
24 VDC
+10%/-15%
0.07 Amps
1.7 Watts
NA
NA
Solenoid Valve Coil 2035 (Each)
24 VDC
+10%/-15%
0.10 Amps
2.5 Watts
NA
NA
580 IO-LinkTM Module
24 VDC
+/- 10%
0.017 Amps
0.4 Watts
0.02 Amps
0.5 Watts
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3.4 Recommended External Fuses
External fuses should be chosen based upon the physical manifold configuration. Please refer to table below
for the external fuse sizing chart.
External Fuse Sizing Chart
Power Consumption - Power Connector Pin for VALVES
Description
Current
Number of Solenoid Valve Coils Energized Simultaneously
___ X 0.03 A (501 Series)
=
__________Amps
___ X 0.04 A (502 Series)
=
__________Amps
___ X 0.07 A (503 Series)
=
__________Amps
___ X 0.10 A (2035 Series)
=
__________Amps
580 IO-LinkTM module power consumption
+
0.017 Amps
Total:
=
__________Amps
Surge Compensation:
X
1.25
Suggested External +24 VDC (Valves) Fuse Value:
=
__________Amps
Power Consumption –Power Connector Pin for NODE
Description
Current
580 IO-LinkTM module power consumption
=
0.020 Amps
Surge Compensation:
X
1.25
Suggested External Pin +24 VDC (Node) Fuse Value:
=
0.060 Amps
•The Module Power pins supply power to the node electronics. These pins must be powered
at all times for the communication node to be functional. See page 12 for reference.
•Reverse polarity protection is provided.
NOTE!
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3.5 Diagnostics –LED Functions
LED Name
Color
Status
Description
Valve PWR
Off
OFF
Valve Power Off
Green
ON
Valve Power On
PWR
Off
OFF
Module Power OFF
Green
ON
Module Power On
IO-LinkTM
Comm.
Off
OFF
No I-O Link Communication Established
Green
FLASHING
I-O Link Communication Established
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3.6 Diagnostic I/O Data
In the example below; the I/O link master writes the Aventics 580 manifold diagnostic data into the PLC data table as
shown below.
Byte 0: Reserved
Byte 1: Module Summary Status
Bit 0: Valve power is below 21
Bit 1: Shorted / Over-Current Coil condition present
Bit 2: Open Coil condition present
Byte 2: Open Coils 0-7
Byte 3: Open Coils 8-15
Byte 4: Open Coils 16-23
Byte 5: Open Coils 24-31
Byte 6: Shorted/Over-current Coils 0-7
Byte 7: Shorted/Over-current Coils 8-15
Byte 8: Shorted/Over-current Coils 16-23
Byte 9: Shorted/Over-current Coils 24-31
*The example Input table above is for 500 Series valves; the 2035 Series will map differently (see section 4.4).
Diagnostic Status Bit Action
Output Type
Output
State
Fault Condition
Status
Bit
Valve Solenoid Coil Driver
ON
No Fault
0
Fault - Short Circuit, Over Temp/Over Current
1
Valve Solenoid Coil Driver
OFF
No Fault
0
Fault - Open Load
1
Input Table
BYTE
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
0
Allocated and
Reserved
Allocated and
Reserved
Allocated and
Reserved
Allocated and
Reserved
Allocated and
Reserved
Allocated and
Reserved
Allocated and
Reserved
Allocated and
Reserved
1
Allocated and
Reserved
Allocated and
Reserved
Allocated and
Reserved
Allocated and
Reserved
Allocated and
Reserved
Open Coil Status
Shorted Coil
Status
Valve Power
Status
2
Open Coil Status,
Coil No. 7
Open Coil Status,
Coil No. 6
Open Coil Status,
Coil No. 5
Open Coil Status,
Coil No. 4
Open Coil Status,
Coil No. 3
Open Coil Status,
Coil No. 2
Open Coil Status,
Coil No. 1
Open Coil Status,
Coil No. 0
3
Open Coil Status,
Coil No. 15
Open Coil Status,
Coil No. 14
Open Coil Status,
Coil No. 13
Open Coil Status,
Coil No. 12
Open Coil Status,
Coil No. 11
Open Coil Status,
Coil No. 10
Open Coil Status,
Coil No. 9
Open Coil Status,
Coil No. 8
4
Open Coil Status,
Coil No. 23
Open Coil Status,
Coil No. 22
Open Coil Status,
Coil No. 21
Open Coil Status,
Coil No. 20
Open Coil Status,
Coil No. 19
Open Coil Status,
Coil No. 18
Open Coil Status,
Coil No. 17
Open Coil Status,
Coil No. 16
5
Open Coil Status,
Coil No. 31
Open Coil Status,
Coil No. 30
Open Coil Status,
Coil No. 29
Open Coil Status,
Coil No. 28
Open Coil Status,
Coil No. 27
Open Coil Status,
Coil No. 26
Open Coil Status,
Coil No. 25
Open Coil Status,
Coil No. 24
6
Shorted Coil
Status Coil No. 7
Shorted Coil
Status, Coil No. 6
Shorted Coil
Status, Coil No. 5
Shorted Coil
Status, Coil No. 4
Shorted Coil
Status, Coil No. 3
Shorted Coil
Status, Coil No. 2
Shorted Coil
Status, Coil No. 1
Shorted Coil
Status, Coil No. 0
7
Shorted Coil
Status,
Coil No. 15
Shorted Coil
Status,
Coil No. 14
Shorted Coil
Status,
Coil No. 13
Shorted Coil
Status,
Coil No. 12
Shorted Coil
Status,
Coil No. 11
Shorted Coil
Status,
Coil No. 10
Shorted Coil
Status,
Coil No. 9
Shorted Coil
Status,
Coil No. 8
8
Shorted Coil
Status,
Coil No. 23
Shorted Coil
Status,
Coil No. 22
Shorted Coil
Status,
Coil No. 21
Shorted Coil
Status,
Coil No. 20
Shorted Coil
Status,
Coil No. 19
Shorted Coil
Status,
Coil No. 18
Shorted Coil
Status,
Coil No. 17
Shorted Coil
Status,
Coil No. 16
9
Shorted Coil
Status,
Coil No. 31
Shorted Coil
Status,
Coil No. 30
Shorted Coil
Status,
Coil No. 29
Shorted Coil
Status,
Coil No. 28
Shorted Coil
Status,
Coil No. 27
Shorted Coil
Status,
Coil No. 26
Shorted Coil
Status,
Coil No. 25
Shorted Coil
Status,
Coil No. 24
•Coils cannot be detected as “shorted” unless commanded as energized.
•Coils cannot be detected as “open” if commanded as energized
•The IO-Link node will send an Events 0x7700 if at least one coil detected as open and
0x7710 if at least one coil detected as shorted
NOTE!
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3.7 Diagnostic Events
Event driven diagnostic codes are also reported by the Aventics 580 IO-LinkTM module to the IO Link master. The Event
driven diagnostics are mapped to the Baluff input table as shown below. The events are queued in three byte blocks from
the newest to oldest
The following (HEX) diagnostic “Event Status” and "Event Codes” are reported by the Aventics 580 IO-LinkTM module
include;
Event Status
F4 Event Active
B4 Event Cleared
Event Code
51 12 Switched power low or off (below 20.8 Volt threshold)
77 00 Wire break detected (open coil detected)
77 10 Short circuit detected (shorted coil)
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3.8 ISDU Object Data
The following service data objects are available from the 580 IO-LinkTM Valve Manifold Driver:
3.8.1 General (IO-Link Predefined) Device Parameters
Vendor Name (READ ONLY)
Index 0x0010 (16d), Subindex 0x00
READ: Returns string "ASCO Numatics Inc"
Vendor Text (READ ONLY)
Index 0x0011 (17d), Subindex 0x00
READ: Returns string "www.asco.com"
Product Name (READ ONLY)
Index 0x0012 (18d), Subindex 0x00
READ: Returns string "IO-Link Valve Manifold Driver"
Product ID (READ ONLY)
Index 0x0013 (19d), Subindex 0x00
READ: Returns string "518571" for 4-pin version 518571
Returns string "520225" for 5-Pin version 520225
Product Text (READ ONLY)
Index 0x0014 (20d), Subindex 0x00
READ: Returns string "32 Channels / Sinking Outputs"
Serial Number (READ ONLY)
Index 0x0015 (21d), Subindex 0x00
READ: Returns string which contains the Serial Number of the
device
Hardware Revision ID (READ ONLY)
Index 0x0016 (22d), Subindex 0x00
READ: Returns string which contains Hardware Revision description
Firmware Revision ID (READ ONLY)
Index 0x0017 (23d), Subindex 0x00
READ: Returns string which contains Firmware Revision description
along with build time
Application Specific Tag (READ/WRITE)
Index 0x0018 (24d), Subindex 0x00
READ: Returns user-defined string up to 32 characters
WRITE: Rewrites application specific tag with user-defined data.
Argument data must be 32 bytes or less in length.
Error Count (READ ONLY)
Index 0x0020 (32d), Subindex 0x00
READ: Returns 16-bit error counter in Big Endian format.
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3.8.2 Product-specific ISDU
Fault State Configuration
(Read/Write)
Index 0x0060 (96d)
READ
SubIndex 0xFF (255d)
Returns 8 bytes of Fault State configuration.
READ
Subindex 0x00 - 0x1F (0d..32d)
Returns 1 byte of Fault State configuration for a particular channel; the subindex is
the number of the channel. The state of output stage on Fault Condition is encoded
in the two least significant bits.
WRITE
Subindex 0xFF (255d)
Update Fault State Configuration for all the channels
(Argument data MUST be 8 bytes in length.)
WRITE
Subindex 0x00 - 0x1F (0d..32d)
Update Fault State Configuration for partcular channel;
the subindex is the number of the channel.
(Argument data MUST be 1 byte in length.)
The fault condition state of each output stage is encoded by two bits.
..00.. - De-energize corresponding output (OFF).
..01.. - Energize the corresponding output (ON).
..10.. - Keep the last state
..11.. - Reserved
Below is the data mapping for the fault state configuration data:
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
Byte 0:
OUT_03_b1
OUT_03_b0
OUT_02_b1
OUT_02_b0
OUT_01_b1
OUT_01_b0
OUT_00_b1
OUT_00_b0
Byte 1:
OUT_03_b1
OUT_03_b0
OUT_06_b1
OUT_06_b0
OUT_05_b1
OUT_05_b0
OUT_04_b1
OUT_04_b0
Byte 2:
OUT_11_b1
OUT_11_b0
OUT_10_b1
OUT_10_b0
OUT_09_b1
OUT_09_b0
OUT_08_b1
OUT_08_b0
Byte 3:
OUT_15_b1
OUT_15_b0
OUT_14_b1
OUT_14_b0
OUT_13_b1
OUT_13_b0
OUT_12_b1
OUT_12_b0
Byte 4:
OUT_19_b1
OUT_19_b0
OUT_18_b1
OUT_18_b0
OUT_17_b1
OUT_17_b0
OUT_16_b1
OUT_16_b0
Byte 5:
OUT_23_b1
OUT_23_b0
OUT_22_b1
OUT_22_b0
OUT_21_b1
OUT_21_b0
OUT_20_b1
OUT_20_b0
Byte 6:
OUT_27_b1
OUT_27_b0
OUT_26_b1
OUT_26_b0
OUT_25_b1
OUT_25_b0
OUT_24_b1
OUT_24_b0
Byte 7:
OUT_31_b1
OUT_31_b0
OUT_30_b1
OUT_30_b0
OUT_29_b1
OUT_29_b0
OUT_28_b1
OUT_28_b0
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