B-K lighting Precision2 DR2 Series User manual

Warning High Voltage Hot Surface
Patented HydroLock®
Barrier Plate
Assembly (ACV™)
Cutoff Glare
Shield
O-Ring
Patented
Stability
Flange
1/8” Allen Wrench
Phillips Screwdriver
Level
Hammer
NEEDED
FOR
INSTALLATION:
By Others
OptiLock®
Faceplate
RELEASE DATE
12-9-16
REFERENCE NUMBER
INS-1367-00
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF B-K LIGHTING, INC. AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY ANY RIGHTS TO REPRODUCE, DISCLOSE ITS CONTENTS, OR TO MANUFACTURE, USE OR SELL ANYTHING IT MAY
DESCRIBE. REPRODUCTION, DISCLOSURE OR USE WITHOUT SPECIFIC WRITTEN AUTHORIZATION OF B-K LIGHTING, INC. IS STRICTLY FORBIDDEN.
IMPORTANT SAFETY INFORMATION - READ, FOLLOW, AND SAVE THESE INSTALLATION INSTRUCTIONS
• Product must be installed by a qualified person in a manner
consistent with its intended use and in compliance with the
National Electrical Code, Canadian Electrical Code, and all Local
and Provincial Codes.
• Follow product label information and instructions.
• Qualified Personnel must perform all servicing or relamping of
this product.
• Before wiring to power supply and during servicing or
relamping, turn off power at fuse or circuit breaker before
service.
• The use of accessory equipment not recommended by the
manufacturer or installed contrary to instructions may cause an
unsafe condition. The use of damaged components may cause
IMPORTANT SAFETY INFORMATION - READ, FOLLOW, AND SAVE ALL SAFETY
AND INSTALLATION INSTRUCTIONS
an unsafe condition and void product warranty.
• Do not block light emanating from product in whole or part,
as this may cause an unsafe condition.
• Never operate the fixture with missing or damaged lens.
Lens must be cleaned on regular basis.
• Entire fixture may become extremely hot. Do not touch hot
lens or fixture body. Do not touch the lamp at any time. Use
a clean, dry, soft cloth to handle the lamp. Oil from skin may
damage the lamp and cause it to rupture.
• Replace lamp only with correct wattage and type of lamp
marked on fixture label.
• All gaskets, o-rings and sealing surfaces must be kept clean
during installation and service; failure to do this may cause
an unsafe condition and void product warranty.
INSTRUCTIONS PERTAINING TO
A RISK OF FIRE, OR INJURY TO
PERSONS IMPORTANT SAFETY
INSTRUCTIONS
Lighted lamp is HOT!
WARNING - To reduce the risk of FIRE OR INJURY TO PERSONS:
Turn off/unplug and allow to cool before replacing lamp.
Lamp gets HOT quickly! Contact only switch/plug when
turning on.
Do not touch hot lens, guard, or enclosure (see diagram/
picture).
Keep lamp away from materials that may burn.
Do no touch the lamp at any time. Use a soft cloth. Oil
from skin may damage lamp.
Do not operate the luminaire fitting with a missing or
damaged shield.
SAVE THESE INSTRUCTIONS
· Suitable for wet locations
IMPORTANT LISTINGS AND CERTIFICATIONS
Proper soil preparation is recommended before installation. See the DIG-IT guide at www.bklighting.com/dig-it for more information.
Quick Disconnect
DR2SERIES
Deep Housing - Metal Halide (T6)
Remote Ballast Installation Instructions
Waterproof Wire
Connectors
REMOTE WIRING
Remote ballast installations require inter-connected wiring
between the lamp and ballast (by others) and have specific
wiring requirements between these components. Ballast
manufacturers regularly recommend the following wiring
details for such installations.
Electronic Ballast
• 1 Foot Minimum and 15 Foot Maximum Remote
Wire Length (Ballast to Lamp Socket).
• Lamp leads must be run in a separate, dedicated
metal conduit.
• Lamp leads must be 18 gauge, wire type SF-2 or
SFF-2.
• Lamp leads must be placed in a minimum 1/2”
internal diameter conduit, pipe, or flexible
conduit.
• The use of metal clad cable assemblies or service
power cords (SJ, SO, etc.) is prohibited.
Magnetic Ballast
• 35 Watt = 15 Foot Minimum and 50 Foot Maximum
Remote Wire Length (Ballast to Lamp Socket).
• >35 Watt = 1 Foot Minimum and 50 Foot
Maximum Remote Wire Length (Ballast to Lamp
Socket).
Please consult the factory through your local B-K Lighting
Sales Representative prior to finalizing any installation detail
utilizing remote ballast wiring.
Failure to comply with specific wiring
requirements will void product warranty.
DR2 Housing

RELEASE DATE
12-9-16
REFERENCE NUMBER
INS-1367-00
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
Threaded Entry
Side Flats
1. Connect branch conduit connectors (By Others)
to the junction box using either the threaded
conduit entries on the bottom of the junction
box or through holes drilled into the sides of the
junction box.
2. Place housing in hole. Align junction box in the
path of the conduit trench.
3. Align holes to final installation orientation. Point
arrows on temporary cover toward surface to
be illuminated.
NOTE: Do not remove temporary cover until
installation of faceplate.
Flush with finished grade
5. Raise housing on EMT so housing is flush with
finished grade. Use a level to aid in leveling
housing.
6. When housing is level, tighten screws on
Patented Stability Flange™ to secure housing to
EMT. Remove excess EMT as needed.
Housing
4. Insert (4) pieces of ½” EMT conduit through
the Patented Stability Flange™. Hammer into
substrate until secure.
Leave sufficient clearance to elevate housing
to finished grade.
IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
PROJECT:
TYPE:
DR2SERIES
Deep Housing - Metal Halide (T6)
Remote Ballast Installation Instructions
Soil Prep
Conduit
trench 18”
Dia.
A. Determine Soil Type by referencing DIG-IT
Guide.
B. Dig hole 18” wide and 24” deep.
Conduit
Trench
Excavated
for Housing
C. Prep soil according to DIG-IT Guide.

RELEASE DATE
12-9-16
REFERENCE NUMBER
INS-1367-00
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
Fixture Installation
WIRING DIAGRAM1. Remove temporary cover. 2. Make watertight connections using waterproof
wire connectors (provided) to leads on the
bottom of Patented HydroLock®Barrier Plate
Assembly. See wiring diagram.
3. Wipe O-ring clean of debris on Patented
HydroLock® Barrier Plate. Install Patented
HydroLock® Barrier Plate by aligning
keyholes with dome-topped fasteners
at the bottom of the housing and
while grasping handle; push down on
Patented HydroLock® Barrier Plate until firmly
seated.
4. Turn HydroLock® Barrier Plate clockwise ¼” to
lock.
Patented HydroLock® Barrier Plate must be
completely seated to ensure proper seal or
water may intrude. This step must be done
as stated or you will void your warranty.
5. Connect optical assembly to Patented
HydroLock® Barrier Plate with quick disconnect.
IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
PROJECT:
TYPE:
DR2SERIES
Deep Housing - Metal Halide (T6)
Remote Ballast Installation Instructions
LINE
COM
GROUND
REMOTE
BALLAST
GROUND
HYDROLOCK PLATE
(+)
(-)
8. Per DIG-IT Guide, backfill the gap between the
bottom of housing and bottom of hole with
sand for drainage.
9. Fill and tamp soil to the appropriate height
leaving room for sod, pavers, etc. to be level
with the top of the temporary cover.
10. Pull secondary wiring from remote ballast to
installed housing.
7. Connect the conduit to the conduit connectors.

PROJECT:
TYPE:
RELEASE DATE
12-9-16
REFERENCE NUMBER
INS-1367-00
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
9. Secure faceplate assembly to housing with four
(4) #10-24 socket head screws as provided on
faceplate with 1/8” Allen wrench. Hand tighten
screws in a cross pattern to 30 in-lbs. to create
proper seal.
Do not use a power tool to install screws. Do
not exceed 40 in-lbs.
DR2SERIES
Deep Housing - Metal Halide (T6)
Remote Ballast Installation Instructions
6. Place optical assembly in housing, resting the
OptiLock® on the pins provided inside the
housing. Align keyhole notch under one (1)
of three (3) #8 screw heads. Tighten screw
heads with Phillips screw driver. Install proper
T6 metal halide lamp.
8. Install cutoff glare shield by squeezing glare
shield, then pushing glare shield up into
faceplate inside lens. Glare shield will be held
by tension.
7. Carefully place O-ring into the groove on top of
housing, keep free of dirt and debris. Dirt and
debris may allow water entry into fixture.
This step must be done as stated or you will
void your warranty.