B-K lighting PRECISION2 CO2 Series User manual

RELEASE DATE
7-13-16
REFERENCE NUMBER
INS-1382-00
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF B-K LIGHTING, INC. AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY ANY RIGHTS TO REPRODUCE, DISCLOSE ITS CONTENTS, OR TO MANUFACTURE, USE OR SELL ANYTHING IT MAY
DESCRIBE. REPRODUCTION, DISCLOSURE OR USE WITHOUT SPECIFIC WRITTEN AUTHORIZATION OF B-K LIGHTING, INC. IS STRICTLY FORBIDDEN.
1/8” Allen Wrench
Waterproof Wire Connectors
Level
Phillips Screwdriver
Warning High Voltage Hot Surface
NEEDED
FOR
INSTALLATION:
By Others
HydroLock® Plate
Waterproof Wire
Connectors
O-Ring
CO2 Housing
Stability
Flange™
Standard
Faceplate
Proper soil preparation is recommended before installation. See the DIG-IT guide at www.bklighting.com/dig-it for more information.
CO2SERIES
Integral - Standard/Offset Metal Halide (ES16)
Ballast Installation Instructions
Soil Prep
IMPORTANT SAFETY INFORMATION - READ, FOLLOW, AND SAVE THESE INSTALLATION INSTRUCTIONS
Conduit
trench 18”
Dia.
A. Determine Soil Type by referencing
DIG-IT Guide.
B. Dig hole 18” wide and 20” deep.
Conduit
Trench
Excavated
for Housing
C. Prep soil according to DIG-IT Guide.
• Product must be installed by a qualified person in a manner
consistent with its intended use and in compliance with the
National Electrical Code, Canadian Electrical Code, and all Local
and Provincial Codes.
• Follow product label information and instructions.
• Qualified Personnel must perform all servicing or relamping of
this product.
• Before wiring to power supply and during servicing or relamping,
turn off power at fuse or circuit breaker before service.
• The use of accessory equipment not recommended by the
manufacturer or installed contrary to instructions may cause an
unsafe condition. The use of damaged components may cause
an unsafe condition and void product warranty.
IMPORTANT SAFETY INFORMATION - READ, FOLLOW, AND SAVE ALL SAFETY
AND INSTALLATION INSTRUCTIONS
• Do not block light emanating from product in whole or part,
as this may cause an unsafe condition.
• Never operate the fixture with missing or damaged lens.
Lens must be cleaned on regular basis.
• Entire fixture may become extremely hot. Do not touch hot
lens or fixture body. Do not touch the lamp at any time. Use
a clean, dry, soft cloth to handle the lamp. Oil from skin may
damage the lamp and cause it to rupture.
• Replace lamp only with correct wattage and type of lamp
marked on fixture label.
• All gaskets, o-rings and sealing surfaces must be kept clean
during installation and service; failure to do this may cause an
unsafe condition and void product warranty.
INSTRUCTIONS PERTAINING TO
A RISK OF FIRE, OR INJURY TO
PERSONS IMPORTANT SAFETY
INSTRUCTIONS
Lighted lamp is HOT!
WARNING - To reduce the risk of FIRE OR INJURY TO PERSONS:
Turn off/unplug and allow to cool before replacing lamp.
Lamp gets HOT quickly! Contact only switch/plug when
turning on.
Do not touch hot lens, guard, or enclosure (see diagram/
picture).
Keep lamp away from materials that may burn.
Do no touch the lamp at any time. Use a soft cloth. Oil
from skin may damage lamp.
Do not operate the luminaire fitting with a missing or
damaged shield.
SAVE THESE INSTRUCTIONS
· Suitable for wet locations · Suitable for recessed in ground locations
IMPORTANT LISTINGS AND CERTIFICATIONS
Quick
Disconnect
OptiLock®
Assembly
Ballast
Assembly
Offset
Faceplate
Thumbscrew
Retaining Clip
Optional
Accessory
Holder

RELEASE DATE
7-13-16
REFERENCE NUMBER
INS-1382-00
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
2. Place housing in hole. Align junction box in the
path of the conduit trench.
3. Insert (4) pieces of ½” EMT conduit through the
Stability Flange™. Hammer into substrate until
secure.
Leave sufficient clearance to elevate housing
to finished grade.
4. Raise housing on EMT to finished grade. Use a
level to aid in leveling housing.
5. When housing is level, tighten screws on
Stability Flange™ to secure housing to EMT.
Remove excess EMT as needed.
7. Per DIG-IT Guide, backfill the gap between the
bottom of housing and bottom of hole with
sand for drainage.
Housing Installation
PROJECT:
TYPE:
Threaded Entry
Side Flats
1. Connect branch conduit connectors (By Others)
to the junction box using either the threaded
conduit entries on the bottom of the junction
box or through holes drilled into the sides of the
junction box.
Flush with finished grade
6. Pull primary branch circuit wiring into junction
box.
8. For soil installation: Fill and tamp soil to
the appropriate height leaving room for sod,
pavers, etc. to be level with the top of the
temporary cover.
Soil installation is not drive-over rated.
9. For concrete installation: Fill the hole around
the fixture housing to 12” below the finished
grade with clean fill dirt and tamp carefully to
prevent settling of fixture. Pour concrete and
finish as required flush with the top surface of
the temporary cover.
IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
CO2SERIES
Integral - Standard/Offset Metal Halide (ES16)
Ballast Installation Instructions

RELEASE DATE
7-13-16
REFERENCE NUMBER
INS-1382-00
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
3. Wipe inside of housing where HydroLock® plate
will sit clean of debris before inserting patented
HydroLock® plate on to junction box. Align
HydroLock® plate with pins in housing and seat
it firmly in place.
Installation
5. Connect ballast assembly to Patented
HydroLock®Barrier plate with quick disconnect.
PROJECT:
TYPE:
WIRING DIAGRAM
COM
GROUND
LINE
COM
GROUND
LINE
HydroLock Plate
1. Remove temporary cover. 2. Make watertight connections using waterproof
wire connectors (provided) to leads on the
bottom of Patented HydroLock® Barrier Plate
Assembly. See wiring diagram.
4. Turn HydroLock® Barrier Plate clockwise ¼” to
lock.
Patented HydroLock® Barrier Plate must be
completely seated to ensure proper seal or
water may intrude. This step must be done
as stated or you will void your warranty.
IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
CO2SERIES
Integral - Standard/Offset Metal Halide (ES16)
Ballast Installation Instructions
6. Lower ballast assembly into CO2 housing.
1
2
7. Line up ballast plate to posts inside CO2 housing
with screws as shown with white arrows above.
Rotate ballast plate to lock into position.
8. Tighten the Phillips screws to secure plate to
housing.

PROJECT:
TYPE:
CO2SERIES
Integral - Standard/Offset Metal Halide (ES16)
Ballast Installation Instructions
RELEASE DATE
7-13-16
REFERENCE NUMBER
INS-1382-00
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
13. Remove any dirt or debris in O-ring groove near
top of housing. Place O-Ring inside of groove.
Failure to clean groove of debris will cause
fixture to fail and void product warranty.
14. Install faceplate using 1/8” Allen wrench and
hand-tighten the faceplate screws in a star
pattern to 30 in-lbs. min.
Do not use a power tool to install screws. Do
not exceed 40 in-lbs.
10. Place OptiLock® in CO2 housing and align
keyhole notch under one of (3) #8 screw heads.
Rotate horizontally to desired aiming position,
then tighten (2) #8 Phillips screws using Phillips
screwdriver.
Install proper ES16 metal halide
lamp.
9. Connect secondary leads from ballast to
OptiLock® leads using pre-wired factory quick
disconnect.
11. For Optional Accessory Holder: Insert
accessory holder tabs into slots on OptiLock®.
12. Aim vertically by turning the thumbscrew on
OptiLock® assembly.

Warning Hot Surface
TOOLS
NEEDED:
By Others
HP2& CO2 SERIES
MR16 / ES16
Lamp and Accessory Holder Installation
• Product must be installed by a qualified person in a manner
consistent with its intended use and in compliance with the
NationalElectricalCode,CanadianElectricalCode,andallLocal
andProvincialCodes.
• Followproductlabelinformationandinstructions.
• QualifiedPersonnelmustperformallservicingorrelampingof
thisproduct.
• Beforewiringtopowersupplyandduringservicingorrelamping,
turnoffpoweratfuseorcircuitbreakerbeforeservice.
• The use of accessory equipment not recommended by the
manufacturerorinstalledcontrarytoinstructionsmaycausean
unsafecondition.Theuseofdamagedcomponentsmaycause
anunsafeconditionandvoidproductwarranty.
IMPORTANT SAFETY INFORMATION - READ, FOLLOW, AND SAVE ALL SAFETY
AND INSTALLATION INSTRUCTIONS
• Donotblocklightemanatingfromproductinwholeorpart,
asthismaycauseanunsafecondition.
• Never operate the fixture with missing or damaged lens.
Lensmustbecleanedonregularbasis.
• Entire fixture may become extremely hot. Do not touch hot
lensorfixturebody.Donottouchthelampatanytime.Use
aclean,dry,softclothtohandlethelamp.Oilfromskinmay
damagethelampandcauseittorupture.
• Replace lamp only with correct wattage and type of lamp
markedonfixturelabel.
• All gaskets, O-rings and sealing surfaces must be kept clean
duringinstallationandservice;failuretodothismaycausean
unsafeconditionandvoidproductwarranty.
INSTRUCTIONS PERTAINING TO
A RISK OF FIRE, OR INJURY TO
PERSONS IMPORTANT SAFETY
INSTRUCTIONS
LightedlampisHOT!
WARNING-ToreducetheriskofFIREORINJURYTOPERSONS:
Turnoff/unplugandallowtocoolbeforereplacinglamp.
LampgetsHOTquickly!Contactonlyswitch/plugwhen
turningon.
Donottouchhotlens,guard,orenclosure(seediagram/
picture).
Keeplampawayfrommaterialsthatmayburn.
Donotouchthelampatanytime.Useasoftcloth.Oil
fromskinmaydamagelamp.
Donotoperatetheluminairefittingwithamissingor
damagedshield.

SAVE THESE INSTRUCTIONS
· Suitable for wet locations · Suitable for recessed in ground locations
IMPORTANT LISTINGS AND CERTIFICATIONS
1/8”AllenWrench
RELEASED
7-13-16
REFERENCE NUMBER
INS-2151-00
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
THISDOCUMENTCONTAINS PROPRIETARY INFORMATION OFB-KLIGHTING, INC. AND ITSRECEIPTORPOSSESSION DOES NOT CONVEYANYRIGHTS TO REPRODUCE, DISCLOSE ITSCONTENTS,OR TO MANUFACTURE, USEORSELLANYTHING IT MAY
DESCRIBE.REPRODUCTION,DISCLOSUREORUSEWITHOUTSPECIFICWRITTENAUTHORIZATIONOFB-KLIGHTING,INC.ISSTRICTLYFORBIDDEN.
IMPORTANT SAFETY INFORMATION - READ, FOLLOW, AND SAVE THESE INSTALLATION INSTRUCTIONS
1. Removefaceplateusing1/8”Allenwrench.Ifthereis
anoptionalaccessoryholder,carefullysqueezetabs
onsidesandgentlypullfromslotsonOptiLock®.
2a. FirmlyinsertproperMR16lampintosockettomake
connection.
Do not exceed the maximum wattage listed on
the fixture label before installing.
3. For Optional Accessory Holder: Insert accessory
holdertabsintoslotsonOptiLock®.
2b. FirmlyinsertproperES16lamppinsintosocket,then
gentlytwisttomakeconnection.
Do not exceed the maximum wattage listed on
the fixture label before installing.
Lamp Installation Or Re-Lamping if Required for MR16 / ES16 Lamp
MR16 Lamp Installation ES16 Lamp Installation
4. Aim vertically by turning the thumbscrew on
OptiLock®assembly.
5. RemoveanydirtordebrisinO-ringgrooveneartop
ofhousing.PlaceO-Ringinsideofgroove.
Failure to clean groove of debris will cause fixture
to fail and void product warranty.

PROJECT:
TYPE:
HP2& CO2 SERIES
MR16 / ES16
Lamp and Accessory Holder Installation
SUBMITTAL DATE
7-13-16
REFERENCE NUMBER
INS-2151-00
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
1. Turnaccessoryholderupsidedownandremove
retainerclip.Insertupto(2)accessories.
Insert any accessory lens with the smooth
side towards the lamp. If using a honeycomb
baffle, position it farthest from the lamp.
2. Pinchretainercliptabsandlineupnotcheswith
slots on accessory holder. Fit into accessory
holdertoholdaccessoriesinplace.
6. Install faceplate using 1/8” Allen wrench and
hand-tighten the faceplate screws in a star
patternto30in-lbs.min.
Do not use a power tool to install screws. Do
not exceed 40 in-lbs.
Optional Accessory Holder Installation for MR16 / ES16
3. Insert accessory holder tabs into slots on
OptiLock®.