Baker Hughes Druck DPI 620 Genii User manual

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BHGE Data Classification: Public
Druck DPI 620 Genii
Intrinsically Safe Calibrator and
Communicator Series
Safety and Quick Start Guide
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© 2016 Baker Hughes, a GE company – All rights reserved. DPI 620G-IS Safety and Quick Start Guide-English | i
Introduction
These instructions detail the requirements for using the DPI 620G-IS series of Calibrators and
Communicators and approved modules, e.g. MC 620-IS, PV 62X-IS, PM 620-IS and PM 620T-IS,
in a hazardous area. Read the whole publication before starting.
The DPI 620G-IS series contain no user serviceable parts except for the replaceable battery.
Please refer to the manufacturer.
Product Types
Marking Details
Baseefa16ATEX0002X .............................................................................ATEX Certificate number
II 2 G...............................................................................................Equipment group & category
Ex ib IIC T4 Gb (-10°C ≤Ta ≤+50°C)........................................Hazardous location markings
IECEx BAS 16.0010X.................................................................................IECEx Certificate number
..........................................................................................................................................CE Mark
DPI 620G-IS....................................................................................................Specific apparatus type
SN *******........................................................................................................................... Serial number
DoM: MMM YYYY........................................................... Date of manufacture, month and year
Requirements and Conditions
Batteries
Use only Druck battery pack, part number DPI620G-IS-BATTERY.
Product Description
DPI620G-IS-FFPB Intrinsically Safe Multifunction Calibrator with Fieldbus, Profibus and HART
Communicator
DPI620G-IS-FF Intrinsically Safe Multifunction Calibrator with Fieldbus and HART
Communicator
DPI620G-IS-PB Intrinsically Safe Multifunction Calibrator with Profibus and HART
Communicator
DPI620G-IS Intrinsically Safe Multifunction Calibrator with HART Communicator
DPI620G-IS-L Intrinsically Safe Multifunction Calibrator
####

ii | DPI 620G-IS Safety and Quick Start Guide-English © 2016 Baker Hughes, a GE company – All rights reserved.
Special Conditions for Safe Use
1. The DPI 620G-IS USB Client Connection must only be connected to external
apparatus within a Safe Area with Um= 254 V.
2. When a remote sensor is powered using the Channel 2, 15V, Uoloop supply, the
remote sensor must be disconnected from all other sources of power.
3. The Channel 2, V terminals can be connected to a FISCO System if the power for the
system is provided from the DPI 620G-IS Channel 2, 15V, Uoloop supply and the
electrical parameters of the field devices are compatible with those of the
DPI 620G-IS.
4. The DPI 620G-IS should not be connected to a powered FISCO system unless its
defined electrical parameters are compatible with the DPI 620G-IS.
5. If the Channel 1 Terminals and the Channel 2 Terminals are used together then they
must always be connected as separate Intrinsically Safe Circuits.
6. The rechargeable battery pack may be removed from or replaced in a DPI 620G-IS
within a hazardous area.
7. The rechargeable battery pack must be removed from the DPI 620G-IS for recharging
in the safe area using only the Socket 3 charging contacts and the Druck charger with
Um= 254 V. No connections must be made to the IS outputs.
8. Both the MC 620-IS Dual Transducer Carrier, or the PV 62X-IS Series Pressure Station
have a location for either one or two transducers which screw into the pressure
connection and the two slip rings on the lower face of a transducer make contact with
two spring loaded pins. When either a MC 620-IS Dual Transducer Carrier, or the
PV 62X-IS Series Pressure Station is connected to a DPI 620G-IS Advanced Modular
Calibrator, these pins are energised and do not meet the requirements of at least
IP20. Therefore it is a requirement of certification that before either the MC 620-IS
Dual Transducer Carrier or the PV 62X-IS Series Pressure Station is connected to the
DPI 620G-IS Advanced Modular Calibrator, a PM 620-IS Transducer or a metallic
Dummy Pressure Transducer is screwed into any vacant positions and remains in
position until the assembly is removed from the DPI 620G-IS Advanced Modular
Calibrator.
IECEx Approvals
For the IECEx certificate (IECEx BAS16.0010X), visit the IECEx website at:
www.iecex.com
INFORMATION The MC 620-IS Dual Transducer Carrier has ATEX and
IECEx approval that is “Part of” the DPI 620-IS approvals.
(Baseefa10ATEX0010X / IECEx BAS 10.0002X).
The PV 62X-IS Series Pressure Station has separate ATEX and IECEx
approval (Baseefa10ATEX0011X / IECEx BAS 10.0003X).

© 2016 Baker Hughes, a GE company – All rights reserved. DPI 620G-IS Safety and Quick Start Guide-English | iii
DPI 620G Intrinsically Safe Calibrator and Communicator
Series Input/Output Parameters
Channel 1 Channel 1
V/Hz Terminal to Com (or T/C + to -) (Voltage,
Frequency, T/C or 2W Resistance, Measure
Voltage, Frequency or T/C Source, Resistance
Simulate)
mA+/4W Terminal to mA-/3W (Current Mode,
Measure or Source)
Ui= 30V Uo= 18.9V Ui= 30V Uo= 6.51V
Ii= 60mA Io= 47mA Ii= 100mA Io= 14mA
Pi= 1W Po= 103mW Pi= 1W Po= 22mW
Li= 46.2μHL
o= 1.57mH Li= 42.9μHL o= 1.38mH
Ci= 15.73nF Co= 17.2nF Ci= 2.4nF Co= 30.6nF
Channel 1 Channel 1
mA+/4W and mA-/3W Terminal to Com
(3W Resistance, Measure)
All Four Channel 1 Terminals
(4W Resistance, Measure)
Ui= 30V Uo= 18.9V Ui= 30V Uo= 18.9V
Ii= 60mA Io= 61mA Ii= 60mA Io= 61mA
Pi= 1W Po= 125mW Pi= 1W Po= 125mW
Li= 89μHL
o= 1.18mH Li= 89μHL o= 1.18mH
Ci= 18.13nF Co= 14.8nF Ci= 18.13nF Co= 14.8nF
Channel 2 Channel 2
V/mA+ Terminal to mA-/Com (Voltage
Measure, Current Mode, Measure or Source)
(No connection to the 15VoLoop Power
Terminal)
15Voto mA-/Com (Loop Power Terminal)
Ui= 30V Uo= 6.51V Ui= 30V Uo= 16.8V
Ii= 100mA Io= 15.8mA Ii= 100mA Io= 218mA
Pi= 1W Po= 26mW Pi= 26mW Po= 0.917W
Li= 10μHL
o= 1.376mH Li= 10μHL o= 137μH
Ci= 2.53nF Co= 30.47nF Ci= 2.53nF Co= 30.47nF

iv | DPI 620G-IS Safety and Quick Start Guide-English © 2016 Baker Hughes, a GE company – All rights reserved.
PM 620-IS
Marking Details
Baseefa10ATEX0012X............................................................................. ATEX Certificate number
II 1 G...............................................................................................Equipment group & category
Ex ia IIC T4 Ga (-10°C ≤Ta ≤+50°C)........................................Hazardous location markings
IECEx BAS 10.0004X................................................................................ IECEx Certificate number
...........................................................................................................................................CE Mark
PM 620-IS........................................................................................................Specific apparatus type
SN *******...........................................................................................................................Serial number
DoM: MMM YYYY ...........................................................Date of manufacture, month and year
Channel 2
V/mA+, 15VoTerminals and mA-/Com
(Current Mode, Measure or Source. Device
Powered from 15Vo. Refer to Operation
Manual for connection details)
No Connection to
Devices with
Independent Power
Source
Uo= 16.8V
Io= 234mA
Po= 0.943W
Li= 10μHL
o= 286μH
Ci= 2.53nF Co= 30.47nF
External PV 620 / MC 620 Connectors
(All four connections on underside of
DPI 620G-IS)
RTD (RS 485) Accessory Interface Socket
No Connection to
Devices with
Independent Power
Source
Uo= 7.9V No Connection to
Devices with
Independent Power
Source
Uo= 6.51V
Io= 345mA Io= 1.34A
Po= 0.68W Po= 1.16W
Li= 44μHL
o= 91μHL i= 0 Lo= 8.4μH
Ci= 0.462μFC
o= 3.9μFC i= 2.42μFC o= 10.08μF
####

© 2016 Baker Hughes, a GE company – All rights reserved. DPI 620G-IS Safety and Quick Start Guide-English | v
Requirements and Conditions
Special Conditions for Safe Use
1. The lower ambient temperature is limited to -10°C.
2. The input parameters are shown for a single PM 620-IS Pressure Module connected to
a suitable intrinsically safe source. When two PM 620-IS Pressure Modules (each
having an equivalent capacitance of Ci= 1.27μF) are fitted within a MC 620-IS Dual
Transducer Carrier and connected to the DPI 620-IS Advanced Modular Calibrator, the
PM 620-IS Pressure Modules appear in parallel across the supply from the DPI 620-IS
of Uo= 7.88V which has an equivalent capacitance of Ci= 1.17μF, the combination of
two transducers is acceptable at this lower voltage of 7.88V and has a factor of safety
of 1.5 for Group IIC.
3. The outer enclosure of the PM 620-IS Pressure Modules may contain light metals in
the form of titanium. Therefore, the apparatus must be installed in such a manner as
to prevent the possibility of it being subjected to impacts or abrasion. If a PM 620-IS
Pressure Module is transported separately in a hazardous area the threaded pressure
connection must be provided with protection from mechanical impacts or friction.
IECEx Approvals
For the IECEx certificate (IECEx BAS 10.0004X), visit the IECEx website at:
www.iecex.com
Electrical Parameters
PM 620-IS
Ui= 12.3V Ci= 1.27μF
Ii= 1.0A Li= 0
Pi= 0.75W

vi | DPI 620G-IS Safety and Quick Start Guide-English © 2016 Baker Hughes, a GE company – All rights reserved.
PM 620T-IS
Marking Details
Baseefa10ATEX0012X............................................................................. ATEX Certificate number
II 2 G...............................................................................................Equipment group & category
Ex ib IIC T4 Gb (-10°C ≤Ta ≤+50°C)........................................Hazardous location markings
IECEx BAS 10.0004X................................................................................ IECEx Certificate number
...........................................................................................................................................CE Mark
PM 620T-IS .....................................................................................................Specific apparatus type
SN *******...........................................................................................................................Serial number
DoM: MMM YYYY ...........................................................Date of manufacture, month and year
Requirements and Conditions
Special Conditions for Safe Use
The lower ambient temperature is limited to -10°C.
IECEx Approvals
For the IECEx certificate (IECEx BAS 10.0004X), visit the IECEx website at:
www.iecex.com
Electrical Parameters
PM 620T-IS
Ui = 7.9 V Ci = 0.22 nF
Ii = 500 mA Li = 0
Pi = 0.7 W
####

© 2016 Baker Hughes, a GE company – All rights reserved. DPI 620G-IS Safety and Quick Start Guide-English | vii
Installation
Declaration Requirements
The DPI 620G-IS, MC 620-IS, PM 620-IS, PM 620T-IS and PV 62X-IS are designed and
manufactured to meet the essential health and safety requirements not covered by the EC
Type Examination Certificate Baseefa16ATEX0002X for the DPI 620G-IS, by the EC Type
Examination Certificate Baseefa10ATEX0012X for the PM 620-IS and PM 620T-IS and the EC
Type Examination Certificate Baseefa10ATEX0011X for the PV 62X-IS when installed as
detailed above.
WARNING Do not use tools on the instrument that might cause
incendive sparks - this can cause an explosion.
Provide additional protection for equipment that may be damaged in
service.
Connection of instrument to plant equipment should be carried out by
qualified plant installation technicians in compliance with the latest issue
of IEC/EN 600079-14.

viii | DPI 620G-IS Safety and Quick Start Guide-English © 2016 Baker Hughes, a GE company – All rights reserved.

Overview
© 2016 Baker Hughes, a GE company – All rights reserved. DPI 620G-IS Safety and Quick Start Guide-English | 1
1. Quick Start Guide
1.1 Overview
The Druck DPI 620G-IS is a battery-powered instrument for electrical measure and source
operations or HART®, Foundation Fieldbus and Profibus digital communications. The Druck
DPI 620G-IS also supplies the power and user interface functions for all optional items. The
touch-screen can display up to 5 different parameters simultaneously.
1.2 Equipment in the Box
The following items are supplied with the Druck DPI 620G-IS:
• Mains adapter for battery charger.
• Battery Charger Cradle.
• Li-ion battery.
• Set of six test leads.
• Safety and Quick Start Guide.
• Stylus
WARNING To prevent electrical shocks or damage to the instrument, do
not connect more than 30V CAT I between the terminals or between the
terminals and the ground (earth). Any connection must be compliant with
the terminal input/output parameters.
External circuits should have appropriate insulation to the mains.
This instrument uses a Lithium-ion (Li-ion) battery pack. To prevent an
explosion or fire, do not short circuit, do not disassemble, and keep it safe
from damage.
To prevent an explosion or fire, use only the GE specified battery
(Part: DPI620G-IS-BATTERY), power supply (Part: 113M0561-2) and battery
charger (Part: IO620G-IS-CHARGER).
To prevent battery leakage or heat generation, only use the battery
charger and power supply in the temperature range 0 to 45°C (32 to 104°F).
The power supply input range is 100 – 240Vac, 50 to 60Hz, 300mA,
installation category CAT II.
Position the power supply so as not to obstruct the supply disconnecting
device.
To prevent a dangerous release of pressure, make sure that all the related
pipes, hoses and equipment have the correct pressure rating, are safe to
use and are correctly attached.

Chapter 1. Quick Start Guide
2 | DPI 620G-IS Safety and Quick Start Guide-English © 2016 Baker Hughes, a GE company – All rights reserved.
1.3 Optional Items
The items that follow are optional items which can be used with the Druck DPI 620G-IS:
•Pressure Module Carrier MC 620-IS: this attaches directly to the DPI 620G-IS to
allow one or two PM 620-IS pressure measurement modules to be installed.
•Pressure Module PM 620-IS and PM 620T-IS: this attaches to the pressure module
carrier (MC 620-IS) or a pressure station (PV 62X-IS) to provide pressure
measurement.
•Pressure Stations PV 62X-IS: these provide pressure generation capabilities and if
the DPI 620G-IS is installed in a pressure station, it becomes a fully integrated
pressure calibrator.
1.4 Battery Charger
1.4.1 Charging the Battery
1. Connect the DC power supply unit in to the +5V DC connection [1] on the side of the
battery charger cradle.
2. Insert the battery [2] into the charger cradle at a slight angle, push and click into
place. Tighten the thumb screws [3] to prevent accidental disconnection.
3
1
2
4

Installing the Battery
© 2016 Baker Hughes, a GE company – All rights reserved. DPI 620G-IS Safety and Quick Start Guide-English | 3
3. Switch on the mains power supply.
4. Battery charge time is approximately 8 hours. Battery charge/charger states are
indicated by LEDs [4].
1.4.2 Battery Charge/charger Indicators
1.5 Installing the Battery
1. Slide the battery [1] onto the underside of the instrument [2].
2. Tighten thumb screws [3].
Both off - no
power
Green on - no battery
connected
Green on, red flashing -
battery health check
Green flashing, red on -
battery charging
Green on, red on -
charging complete
Green and red flashing -
battery fault
1
2
3

Chapter 1. Quick Start Guide
4 | DPI 620G-IS Safety and Quick Start Guide-English © 2016 Baker Hughes, a GE company – All rights reserved.
1.6 Basic Modes
1.6.1 Power ON
From OFF – press the power button [1] until the dashboard is displayed.
1.6.2 Power OFF
Press and hold the power button [1] until the screen is blank.
1.6.3 Sleep Mode
Press and release the power button [1] for sleep mode.
1.6.4 Power-up from Sleep Mode
When powered-up from sleep mode the instrument always opens the last screen shown
before going into sleep mode.
1.7 Themes
Two themes are available, GE Dark and GE Light, select the correct theme for the light level.
Select the Settings icon on the Dashboard to access Themes.
1.8 Dashboard
The Druck DPI 620G-IS can be used as follows:
• Calibrator (with independent functions on each of five channels).
• HART® Communicator.
• Foundation Field-bus Communicator.
1

Dashboard
© 2016 Baker Hughes, a GE company – All rights reserved. DPI 620G-IS Safety and Quick Start Guide-English | 5
• Profibus Communicator.
Note: Available functionality depends on model purchased. For a detailed description of
the available functions, refer to the User Manual.
1.8.1 Dashboard Navigation
The dashboard is navigated by swiping a finger from top to bottom while touching the screen.
Functions screens are navigated by swiping a finger from right to left while touching the
screen.
1.8.2 Set Date, Time and Language
Select the Settings icon to access Date, Time and Language menus.
1.8.3 DPI 620G-IS User Manual
Select the “Help” icon on the Dashboard to access the manual. The manual can be read on
screen.
Scroll indication
Indicator shows
active function

Chapter 1. Quick Start Guide
6 | DPI 620G-IS Safety and Quick Start Guide-English © 2016 Baker Hughes, a GE company – All rights reserved.
1.8.4 Example Dashboard Functions
1.8.4.1 Calibrator
Use this application to compare the output of a test device/system with the input. Advanced
calibrator features:
• Data logging capabilities. Store test results.
• Documenting capabilities. Perform automatic procedures and store the results.
1.9 Over-voltage Categories
The following summary of installation and measurement over-voltage categories come from
IEC 61010-1. The four over-voltage categories, are CAT I to CAT IV, which indicate the severity
of an over-voltage transient.
Over-voltage
Category Description
CAT I
This is the least severe over-voltage transient. CAT I equipment cannot
be directly connected to the mains power. An example of CAT I
equipment is a process loop powered device.
CAT II This is for single phase electrical installation. Examples are appliances
and portable tools.

General Specification
© 2016 Baker Hughes, a GE company – All rights reserved. DPI 620G-IS Safety and Quick Start Guide-English | 7
1.10 General Specification
Refer to Data Sheet.
1.11 Environmental Conditions
Refer to Data Sheet.

Chapter 1. Quick Start Guide
8 | DPI 620G-IS Safety and Quick Start Guide-English © 2016 Baker Hughes, a GE company – All rights reserved.

© 2016 Baker Hughes, a GE company – Tous droits réservés. Guide de sécurité intrinsèque et de prise en main DPI 620G-IS-Français | i
Introduction
Ces instructions décrivent les exigences imposées à l'utilisation des appareils d'étalonnage et
de communication de la série DPI 620G-IS et des modules approuvés, tels que le MC 620-IS, le
PV 62X-IS, le PM 620-IS et le PM 620T-IS, dans une zone dangereuse. Lisez intégralement ce
document avant de commencer.
L'appareil série DPI 620G-IS ne contient aucune pièce réparable, sauf la batterie remplaçable.
Consultez le fabricant.
Types de produit
Marquage
Baseefa16ATEX0002X .........................................................................Numéro de certificat ATEX
II 2 G...................................................................................Groupe et catégorie d'équipement
Ex ib IIC T4 Gb (-10°C ≤Ta ≤+50°C).........................Marquages pour zones dangereuses
IECEx BAS 16.0010X.............................................................................Numéro de certificat IECEx
...............................................................................................................................Marquage CE
DPI 620G-IS...............................................................................................Type d'appareil spécifique
SN *******......................................................................................................................Numéro de série
DoM : MMM AAAA.................................................................Date de fabrication, mois et année
Produit Description
DPI620G-IS-FFPB Étalonneur multifonction à sécurité intrinsèque avec appareil de
communication Fieldbus, Profibus et HART
DPI620G-IS-FF Étalonneur multifonction à sécurité intrinsèque avec appareil de
communication Fieldbus et HART
DPI620G-IS-PB Étalonneur multifonction à sécurité intrinsèque avec appareil de
communication Profibus et HART
DPI620G-IS Étalonneur multifonction à sécurité intrinsèque avec appareil de
communication HART
DPI620G-IS-L Étalonneur multifonction à sécurité intrinsèque
####

ii | Guide de sécurité intrinsèque et de prise en main DPI 620G-IS-Français © 2016 Baker Hughes, a GE company – Tous droits réservés.
Exigences et conditions
Batteries
Utilisez exclusivement le bloc-batterie Druck, de référence DPI620G-IS-BATTERY.
Conditions particulières d’utilisation en toute sécurité
1. La connexion client USB DPI 620G-IS doit uniquement être raccordée à l'appareil
externe au sein d'une zone sûre avec Um= 254 V.
2. Lorsqu'un capteur distant est alimenté par la boucle d'alimentation Uo15 V sur le
canal 2, il doit être déconnecté de toutes les autres sources d'alimentation.
3. Les bornes V sur le canal 2 peuvent être raccordées à un système FISCO si
l'alimentation du système est fournie par la boucle d'alimentation Uo15 V sur le canal
2 du DPI 620G-IS et si les paramètres électriques des appareils de terrain sont
compatibles avec ceux du DPI 620G-IS.
4. Le DPI 620G-IS ne doit pas être connecté à un système FISCO alimenté en électricité
sauf si les paramètres électriques de ce système sont compatibles avec le
DPI 620G-IS.
5. Si les bornes du canal 1 et celles du canal 2 sont utilisées ensemble, elles doivent
toujours être raccordées en tant que circuits séparés à sécurité intrinsèque.
6. Le bloc-batterie rechargeable peut être retiré d'un DPI 620G-IS ou remis en place
dans un DPI 620G-IS à l'intérieur d'une zone dangereuse.
7. Le bloc-batterie rechargeable doit être retiré du DPI 620G-IS pour procéder à la
recharge dans la zone sûre en utilisant exclusivement les contacts de charge sur la
prise 3 et le chargeur Druck avec Um= 254 V. Aucune connexion aux sorties IS ne doit
être effectuée.
8. Le porte-transducteur double MC 620-IS et la station de pression de la série PV 62X-IS
ont un emplacement destiné à recevoir un ou deux transducteurs à visser dans le
raccord de pression ; les deux collecteurs sur la face inférieure d'un transducteur
viennent en contact avec deux broches à ressort. Lorsqu'un porte-transducteur
double MC 620-IS ou la station de pression de la série PV 62X-IS est connecté à un
étalonneur modulaire avancé DPI 620G-IS, ces broches, qui ne satisfont pas aux
exigences minimales IP20, sont activées. Par conséquent, la certification exige
qu'avant le raccordement du porte-transducteur double MC 620-IS ou de la station de
pression de la série PV 62X-IS à l'étalonneur modulaire avancé DPI 620G-IS, un
transducteur PM 620-IS ou un transducteur de pression fictif métallique soit vissé