Baker Hughes Masoneilan SVI II AP User manual

Masoneilan
SVI II AP
Advanced Performance Digital Positioner
Bench Quick Start
Instruction Manual (Rev. F)
TM
TM
Baker Hughes Data Classification: Public

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About this Guide
This instruction manual applies to the following instruments and approved software:
SVI II AP
SVI II AP DTM version 2.10 or later
ValVue 3.10 or later
The information contained in this manual, in whole or part, shall not be transcribed or copied
without Baker Hughes’ written permission.
In no case does this manual guarantee the merchantability of the positioner or the software or its
adaptability to a specific client needs. Please report any errors or questions about the information
in this manual to your local supplier or visit valves.bakerhughes.com.
DISCLAIMER
THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-
SPECIFIC REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR'S NORMAL
OPERATION AND MAINTENANCE PROCEDURES. SINCE OPERATION AND MAINTENANCE
PHILOSOPHIES VARY, BAKER HUGHES COMPANY (AND ITS SUBSIDIARIES AND AFFILIATES) DOES
NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND
REQUIREMENTS CREATED BY THE TYPE OF EQUIPMENT PROVIDED.
THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING
OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT
IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE, THESE INSTRUCTIONS SHOULD BE
INTERPRETED AND APPLIED IN CONJUNCTION WITH THE SAFETY RULES AND REGULATIONS
APPLICABLE AT THE SITE AND THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER
EQUIPMENT AT THE SITE.
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT
NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH
INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER INFORMATION BE DESIRED OR
SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE
CUSTOMER/OPERATOR'S PURPOSES THE MATTER SHOULD BE REFERRED TO BAKER HUGHES.
THE RIGHTS, OBLIGATIONS AND LIABILITIES OF BAKER HUGHES AND THE CUSTOMER/
OPERATOR ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT
RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR
WARRANTIES BY BAKER HUGHES REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN OR
IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.
THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST IN
THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT
DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART WITHOUT THE
WRITTEN APPROVAL OF BAKER HUGHES.
Copyright
All information contained herein is believed to be accurate at the time of publication and is subject
to change without notice.
Copyright 2020 by Baker Hughes Company. All rights reserved.
. PN 720043813-999-0000 Rev. F

Masoneilan SVI II AP Bench Quick Start Manual =| 3
© 2020 Baker Hughes Company. All rights reserved.
Bench Quick Start
The goal of this procedure is to perform a configuration of the SV II AP up to running Find
Stops and Autotune on a bench. Additionally, this document also provides guidance on
when to run signatures and produce associated reports. This procedure uses Baker
Hughes’ ValVueTM 3 software (ver. 3.20 or later) and the SVI II AP DTM (ver. 2.10.1 or later).
This procedure consists of the following major steps:
“1. Physical Setup” on page 4
“2. Software Install and Configuration” on page 6
“3. Perform Setup Wizard” on page 11
“4. Save Settings and Device Baseline” on page 12
Changing the Application to Normal mode may move the
valve. It may be dangerous if someone is still working with the
valve.
WARNING

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1. Physical Setup
1. Buy a kit similar to the one shown in Figure 1. This kit contains a HART®Loop
Calibrator (with wall power supply and loop test lead wires) and either a USB
connector or a serial port connector for your laptop. The setup shown in Figure 1 is a
GE product and can be purchased at:
https://www.gemeasurement.com/test-calibration/calibrators/
ups-iii-loop-calibrator-ma-v
2. Download and install software to use HART®loop on your PC. For example,
MACTek®USB or RS232 software (Universal VIATOR Installer v3.1.9 with drivers for
32 bit Windows XP/Vista/7/8) available at software https://www.mactekcorp.com/
download.php. When installed this software should the serial or USB port into which it
is plugged. If it does not, the VIATOR installation includes a utility called USB View for
viewing USB connections. For a serial connection, you can check using Windows
Device Manager.
3. Prepare the HART®hardware by:
a. Plugging the HART®Loop Power Calibrator power supply in and setting up the
calibrator as per its manual, ensuring the mode is correct to supply a 4 - 20 mA.
b. Plugging the USB plug or serial connector into the appropriate connector on the
laptop/PC. Opening the cover on the SVI II AP and connecting the other end of
the USB/Serial connector to the 4 - 20 mA IN connections.
c. Connecting the loop calibrator cables to the 4 - 20 mA IN. Maintain polarity + and
-, respectively.
Figure 1 Bench Setup Equipment
Serial DB-9
connector
USB
Connector
HART®Loop
Power

Masoneilan SVI II AP Bench Quick Start Manual =| 5
© 2020 Baker Hughes Company. All rights reserved.
4. Mount the SVI II AP on the actuator per instructions in the SVI II AP Quick Start Guide
(GEA19679) or Instruction Manual (GEA19681). These manuals are available for
download at https://valves.bakerhughes.com/resource-center.
5. Pipe the SVI II AP to the actuator. Ensure:
√The airset provides the SVI II AP with at least 5-10 psig more supply pressure than
required by the actuator (maximum spring pressure):
Supply pressure for single acting SVI II AP and AP High Flow:
20 -100 psi (1.4 - 6.9 bar) (138 - 690 kPa)
Supply pressure for double acting SVI II AP:
25 - 150 psi (1.73 - 10.3 bar) (172 - 1030 kPa)
Minimum tubing diameter 1⁄4" (6 mm x 4 mm)
√Any other pneumatic accessories are correctly piped without restricting the SVI II
AP output(s) to the actuator.

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2. Software Install and Configuration
1. Download the SVI II AP DTM and ValVue 3 and install. See “Masoneilan Software” on
page 13 for download site.
2. Download the Codewrights HART®Communication DTM and install. See “Code
wrights HART® Communication DTM” on page 14 for download site.
3. Sign on to ValVue 3 with default values:
√User name admin.
√Password ValVue 3.
For security purposes, you are forced to change your
password during the first use.
The ValVue and SVI AP DTM license trial period works as
follows:
1. Once you download and install the ValVue software, you
are granted a 30 day trial period. During the 30 days, you
have access to all the advanced features of ValVue and the
SVI II AP DTM.
2. Once the first 30 days expires, you lose the advanced
features of both ValVue and the SVI II AP DTM. You then
have an additional 30 day period with just standard features,
after which you must register to continue using the product.
We strongly encourage you to register your license with us as
soon as possible. Contact Baker Hughes at
software.re[email protected].
The evaluation periods for both are independent of each other
and commence with first use.
NOTE

Masoneilan SVI II AP Bench Quick Start Manual =| 7
© 2020 Baker Hughes Company. All rights reserved.
4. Click Settings > DTM Library and Figure 2 appears.
Figure 2 DTM Library Management: Before Update
If you have updated ValVue, a dialog appears when you open Val-
Vue3:
Click:
√Yes and the library is updated.
√No and you need to manually updated from the DTM Library Management
dialog to access any new functionality.
ValVue version 3.30 or later and SVI II AP 2.20 or later. For earlier
versions continue with manual DTM Library update.
NOTE

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5. Click Update and once the DTM Updates list refreshes, select the HART
Communications and the SVI II AP HART 5,HART 6 or HART 7.
Figure 3 DTM Library Management: After Update
6. Click Add Sel and then click OK to close DTM Library Management dialog.
7. Click Settings > Field Networks,click Add and Figure 4 appears. Select HART
Modem and click OK.
Figure 4 Add Field Network

Masoneilan SVI II AP Bench Quick Start Manual =| 9
© 2020 Baker Hughes Company. All rights reserved.
8. Click OK again to add the HART Modem to Network View and Figure 5 appears.
Figure 5 HART Modem Configuration Tab
9. Ensure the Serial Interface pulldown and the Address scan fields are correct. Click
Apply and then OK.
10. Right-click on the HART Modem and do one of the following:
√Selecting Network > Rebuild Network.
or
√Selecting Find New Devices.
or
√Clicking Add New Device, Figure 6 appears, highlighting SVI II AP HART 5,6 or
7and clicking OK.
Figure 6 Add New Device
If device is connected (or powered through DCS), set Master
to Secondary Master.
NOTE

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11. Right-click on the SVI II AP in the Project pane and click Connect.
12. Click OK to the DTM evaluation period warning, if it appears. The SVI II AP DTM
opens.
If the SVI II AP DTM doesn’t open automatically: Select the SVI II AP device you
added, right-click and select Online Parameter.
13. Check that the SVI II AP is connected (see red oval in Figure 7).
Figure 7 Connected
If not it does not connect:
√Right-click on the device in the topology pane, select Additional Functions >
DTM Address and Figure 8 appears. Correct the Polling Address and click Apply.
Disconnect and then reconnect.
Figure 8 Communication Tab
14. Click Upload All Parameters icon (see red box in Figure 7).
Upload means to pull data from the SVI II AP and load data
into DTM onto the PC. Download puts data from the DTM into
the SVI II AP.
NOTE

Masoneilan SVI II AP Bench Quick Start Manual =| 11
© 2020 Baker Hughes Company. All rights reserved.
3. Perform Setup Wizard
Use the Setup Wizard to configure the basic setup for the SVI II AP (Figure 9).
WARNING This procedure moves the valve.
Before beginning, confirm that the valve is isolated from the
process. This procedure exhausts and then fills the valve
actuator to supply pressure and therefore strokes the valve
over its full range.
Supply pressure MUST NOT exceed the actuator pressure
rating marked on the actuator. Positioner supply pressure
MUST BE at least 5 psi higher than the upper spring range of
the valve.
CAUTION Procedures (e.g. Find Stops, Auto Tune, Step Test, Ramp
Test, Signature) should NOT be invoked if the ValVue
sequencer is running. For information on the sequencer, see
ValVue 3’s online help.
Do not Auto Tune if manual tuning has been used. Auto Tune
creates new parameters that override the manual tuning
parameters.
For a successful Auto Tune process, the supply pressure
must be at least 5 PSI (34.5 kPa) above the spring range.
1. Select the Setup Wizard tab and ensure the mode is in Setup.
Figure 9 Setup Wizard Tab
2. Click either Air To Open or Air To Close, as appropriate.

12 | Baker Hughes. © 2020 Baker Hughes Company. All rights reserved.
4. Save Settings and Device Baseline
1. Perform any needed diagnostic tests and run tests. See the SVI II AP DTM online
help for steps to configure and run diagnostic tests. Save the results.
2. After finishing with the control valve, make sure all saved reports contain all
necessary order information, by:
a. Right-clicking the AP device in the Project pane and select Additional Functions
> Report and the report appears.
Figure 10 Example Report
b. Clicking the Disconnect icon on the ValVue 3 toolbar.
c. Clicking Network > Exit to close the DTM. If you have unsaved data, click the
Download Parameters to Device icon to save.
3. Connect the AP wires to next item on order. Click Import and Add New. Go to step 4
of “2. Software Install and Configuration” on page 6 and repeat.
Use the icon bar on the top of the report to export this to a
Word or pdf file, which can be printed or saved.
NOTE

Masoneilan SVI II AP Bench Quick Start Manual =| 13
© 2020 Baker Hughes Company. All rights reserved.
Appendix A: Download Instructions
Masoneilan Software
Download and Install ValVue3
1. Go to the Resource Library (https://valves.bakerhughes.com/resource-center) and
enter ValVue in the search field (arrow in Figure 11).
Figure 11 Resource Center: Search for Valve 3
The results appear (red box in Figure 11).
2. Use the arrows to move through the selections. Select Download below ValVue
V3.30 Installer Download and Figure 12 appears.
Figure 12 Opening Dialog
NOTE The dialog that appears for download varies by the program
used.
3. Click Save File, click OK and it saves to the Windows Downloads folder.

14 | Baker Hughes. © 2020 Baker Hughes Company. All rights reserved.
NOTE For fastest installation, save the download file to your laptop/
PC. Don't install from the website.
4. Open Windows Explorer and click the Windows Downloads folder.
NOTE If you have a previous install of ValVue3 you are prompted to
uninstall first and then you must run the installer again to
finish the upgrade.
NOTE If you are upgrading from ValVue 2.x you must update the
SQL database location to match ValVue3’s.
5. Double-click on the installer and follow the instructions to install.
Code wrights HART®Communication DTM
You must download and install this DTM to use Masoneilan’s HART®-based DTM.
Go to the link: http://www.codewrights.biz/index.php/en/downloads/software and follow
instructions to download and install the CW_CommDTM_HART.

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Copyright 2020 Baker Hughes Company. All rights reserved. Baker Hughes provides this
information on an "as is" basis for general information purposes. Baker Hughes does not
make any representation as to the accuracy or completeness of the information and makes no
warranties of any kind, specific, implied or oral, to the fullest extent permissible by law,
including those of merchantability and fitness for a particular purpose or use. Baker Hughes
hereby disclaims any and all liability for any direct, indirect, consequential or special damages,
claims for lost profits, or third party claims arising from the use of the information, whether a
claim is asserted in contract, tort, or otherwise. Baker Hughes reserves the right to make
changes in specifications and features shown herein, or discontinue the product described at
any time without notice or obligation. Contact your Baker Hughes representative for the most
current information. The Baker Hughes logo, SVI, ValVue and Masoneilan are trademarks of
the Baker Hughes Company. Other company names and product names used in this
document are the registered trademarks or trademarks of their respective owners.
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