Baker Hughes Masoneilan SVI II AP User manual

Masoneilan*
SVI* II AP Digital Positioner
Advanced Performance
Quick Start Guide (Rev. W)
BHGE Data Classification: Public

© 2018 Baker Hughes, a GE company, LLC. All rights reserved.
2 | =BHGE
About this Guide
This Quick Start Guide applies to the following instruments and supported software:
SVI II AP and SVI II AP / AD with
Firmware version 3.1.1, 3.1.2, 3.2.1, 3.2.3/4.1.1, 3.2.5/5.1.1 and 3.2.7/5.1.3.
ValVue suite version 2.40.0 or greater (including PRM Plug-In & AMS SNAP-ON)
DTM version 1.01.0 or greater
A handheld communicator with DD published for SVI II AP
All information contained herein is believed to be accurate at the time of publication and is subject to
change without notice.
The information contained in this manual, in whole or part, shall not be transcribed or copied without
BHGE’s written permission.
In no case does this manual guarantee the merchantability of the positioner or the software or its adapt-
ability to a specific client needs.
Please report any errors or questions about the information in this manual to your local supplier or visit
www.bhge.com.
DISCLAIMER
THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-SPECIFIC REF-
ERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S NORMAL OPERATION AND MAIN-
TENANCE PROCEDURES. SINCE OPERATION AND MAINTENANCE PHILOSOPHIES VARY, BHGE (BAKER
HUGHES, A GE company LL AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE
SPECIFIC PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE
TYPE OF EQUIPMENT PROVIDED.
THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING OF THE
REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT IN POTENTIALLY
HAZARDOUS ENVIRONMENTS. THEREFORE, THESE INSTRUCTIONS SHOULD BE INTERPRETED AND
APPLIED IN CONJUNCTION WITH THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND
THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE.
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO
PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTALLATION, OPERA-
TION OR MAINTENANCE. SHOULD FURTHER INFORMATION BE DESIRED OR SHOULD PARTICULAR PROB-
LEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR'S PURPOSES THE
MATTER SHOULD BE REFERRED TO BHGE.
THE RIGHTS, OBLIGATIONS AND LIABILITIES OF BHGE AND THE CUSTOMER/OPERATOR ARE STRICTLY
LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT RELATING TO THE SUPPLY OF THE EQUIP-
MENT. NO ADDITIONAL REPRESENTATIONS OR WARRANTIES BY BHGE REGARDING THE EQUIPMENT OR
ITS USE ARE GIVEN OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.
THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST IN THE INSTAL-
LATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT DESCRIBED. THIS DOCU-
MENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART TO ANY THIRD PARTY WITHOUT THE WRITTEN
APPROVAL OF BHGE.
Copyright
Copyright 2018 by Baker Hughes, a GE company LLC. All rights reserved.
PN 055201-167 REV W.

Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 3
© 2018 Baker Hughes, a GE company, LLC. All rights reserved.
Contents
1: Safety Information .............................................................................7
Safety Symbols ........................................................................................................................ 7
SVI II AP Product Safety.........................................................................................................................8
2: Installation and Set Up ......................................................................11
Introduction ............................................................................................................................... 11
Using the Quick Start Guide................................................................................................................13
Single Acting Positioner.........................................................................................................................15
Double Acting Positioner ......................................................................................................................16
Pushbuttons and Local Display.........................................................................................................17
Pushbuttons ..............................................................................................................................................17
ValVue* Software.....................................................................................................................................21
System Requirements ...........................................................................................................................21
ValVue and SV II AP DTM DTM Trial Version ...............................................................................21
Masoneilan Software Download .....................................................................................................22
Mounting the SVI II AP............................................................................................................................26
Necessary Precautions ........................................................................................................................26
Mounting the SVI II AP on Rotary Valves ......................................................................................27
Travel Sensor Alignment ......................................................................................................................29
Mounting the SVI II AP on Reciprocating Valves ......................................................................30
Checking the Magnet ............................................................................................................................34
Installing the SVI II AP for Double- Acting Operation ..............................................................35
Connecting the Tubing and Air Supply ..........................................................................................38
Natural Gas Supply Considerations ...............................................................................................38
Installation Procedure ..........................................................................................................................40
Connecting the Air Supply ..................................................................................................................41
Wiring the SVI II AP..................................................................................................................................41
Connecting to the Control Loop .......................................................................................................42
Wiring Guidelines ....................................................................................................................................43
SVI II AP Setups ........................................................................................................................................44
Grounding Practices ..............................................................................................................................44

© 2018 Baker Hughes, a GE company, LLC. All rights reserved.
4 | =BHGE
Compliance Voltage in Single Drop Current Mode ..................................................................45
Verify Wiring and Connections .........................................................................................................45
3: Check Out, Configuration and Calibration ....................................47
Overview .....................................................................................................................................47
Check Out Procedures ...........................................................................................................................47
Inspecting Actuator, Linkages, or Rotary Adapter ...................................................................48
Verifying Mounting and Linkage Adjustment ............................................................................48
Checking the Magnet ............................................................................................................................48
Checking the Air Supply .......................................................................................................................50
Checking the Electronic Module Connections ...........................................................................50
Operational Checkout............................................................................................................................52
Connecting to the Current Source ..................................................................................................52
Powering Up the SVI II AP ....................................................................................................................52
Configuration .............................................................................................................................................54
Configuration with Pushbuttons ......................................................................................................56
Viewing Status Messages ....................................................................................................................58
VIEW DATA Settings ...............................................................................................................................58
Calibration ...................................................................................................................................................59
Check-out with a HART® Handheld Communicator ..............................................................63
4: Maintenance ........................................................................................65
SVI II AP Maintenance ............................................................................................................................65
Repair ............................................................................................................................................................65
Tools Needed for Cover Replacement ...........................................................................................65
Display Cover Removal and Installation ......................................................................................66
A: Specifications and References .........................................................69
Physical and Operational Specifications.......................................................................... 69
Hazardous Location Installation.......................................................................................................76
Spare Parts..................................................................................................................................................90
B: Optional Switch Load Limits ............................................................95
General Configuration Notes..............................................................................................................95
C: Burst Mode Operations .....................................................................99
D: Determining an SVI Positioner Compliance Voltage in a Control
System ......................................................................................................103
Compliance Test Set-Up .......................................................................................................................103

Document Changes
Version/Date Changes
H/12-2010 Changes ES-699 doc to Rev N. See Appendix A
J/03-2011 Changes ES-699 doc to Rev P. See Appendix A
K/12-2011 Added description and procedures relevant to introduction of the high
throughput version. ES-699 updated.
L/10-2012 Changed the specifications to reflect single acting supply pressure of up to
100 and double-acting up to 150 psi.
M/09-2013 Added the Load Limits sections and a cross reference to it from the wiring
installation.
Updated ES-699 to Rev. Y.
N/10-2015 Updated the Load Limits section.
Updated ES-699 to Rev. AA.
Updated Disclaimer statement.
Added information on position retransmit switches.
Removed Remote Positioner Installation.
P/12-2015 Added section and Warning on installation in a natural gas environment.
Update the ES-699 to Rev. AB.
Added instructions for wiring Position Retransmit.
Changed references to ValVue software to reflect ValVue 3.
Added Device Identification information.
R/04-2016 Made changes to indicate upgrades for HART®7 (Squawk command and
firmware areas).
T/09-2016 Changed firmware references for 3.2.7/5.1.3.
Changed download site throughout.
Note: Rev S skipped.
U/03-2017 Added section on compliance voltage testing.
Changed references to HART®Foundation to Field Comm.
Changed software download section.
Added Notes on Aggressiveness.
Added note on DI and PV switch use.
Updated ES-699 to Rev AC.
V/12-2017 Updated Optional Switches section.
Updated Intrinsic Safety images.
Added notes for PV and DI to card interface drawing.
Change ESS-699 to Rev AD.
W/01-2018 Updated Optional Switches section.
© 2018 Baker Hughes, a GE company, LLC. All rights reserved.Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 5

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© 2018 Baker Hughes, a GE company, LLC. All rights reserved.
This section provides safety information and defines the documentation symbols.
Safety Symbols
Indicates a potentially hazardous situation, which if
not avoided could result in serious injury or death.
Indicates a potentially hazardous situation, which if
not avoided could result in instrument or property
damage, or data loss.
Indicates important facts and conditions.
WARNING
CAUTION
NOTE
1. Safety Information

© 2018 Baker Hughes, a GE company, LLC. All rights reserved.
8 | =BHGE
SVI II AP Product Safety
The SVI II AP digital valve positioner is intended for use with industrial compressed air or, natural
gas systems only.
NOTE See “Hazardous Location Installation” on page 76 for natural gas
safety information.
Ensure that an adequate pressure relief provision is installed when the application of system
supply pressure could cause peripheral equipment to malfunction. Installation must be in accor-
dance with local and national compressed air and instrumentation codes.
General installation, maintenance or replacement
Products must be installed in compliance with all local and national codes
and standards by qualified personnel using safe site work practices.
Personal Protective Equipment (PPE) must be used per safe site work
practices.
Ensure proper use of fall protection when working at heights, per safe site
work practices. Use appropriate safety equipment and practices to prevent
the dropping of tools or equipment during installation.
Under normal operation, compressed supply gas is vented from the SVI II AP
to the surrounding area, and may require additional precautions or
specialized installations.
Intrinsically Safe Installation
Products certified as explosion proof or flame proof equipment or for use in intrinsically safe in-
stallations MUST BE:
Installed, put into service, used and maintained in compliance with national
and local regulations and in accordance with the recommendations
contained in the relevant standards concerning potentially explosive
atmospheres.
Used only in situations that comply with the certification conditions shown
in this document and after verification of their compatibility with the zone of
intended use and the permitted maximum ambient temperature
Installed, put into service and maintained by qualified and competent
professionals who have undergone suitable training for instrumentation
used in areas with potentially explosive atmospheres.
WARNING Before using these products with fluids/compressed gases other
than air or for non-industrial applications, consult the factory.
This product is not intended for use in life support systems.

© 2018 Baker Hughes, a GE company, LLC. All rights reserved.Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 9
WARNING Under certain operating conditions, the use of damaged
instruments could cause a degradation of the performance of the
system which may lead to personal injury or death.
Under certain operating conditions the SVI II AP High Flow unit
can produce noise levels greater than 85 dBA. Perform proper site
monitoring and testing to verify the need for engineering or
administrative controls to eliminate or reduce hazardous noise
levels.
Installation in poorly ventilated confined areas, with any potential
of gases other than oxygen being present, can lead to a risk of
personnel asphyxiation.
Use only genuine replacement parts which are provided by the manufacturer, to guarantee that
the products comply with the essential safety requirements of the European Directives.
Changes to specifications, structure, and components used may not lead to the revision of this
manual unless such changes affect the function and performance of the product.

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