Baker Hughes Masoneilan SVI II AP Series User manual

MasoneilanTM
SVI IIII AP
Advanced Performance
Digital Positioner
Quick Start Guide (Rev. AA)
Baker Hughes Data Classification: Public
TM

© 2020 Baker Hughes Company. All rights reserved.=Masoneilan SVI II AP Digital Positioner Quick Start Guide | 2
About this Guide
This Quick Start Guide applies to the following instruments and supported software:
SVI II AP and SVI II AP / AD with:
Firmware version 3.1.1, 3.1.2, 3.2.1, 3.2.3/4.1.1, 3.2.5/5.1.1 and 3.2.7/5.1.3.
ValVue suite version 2.40.0 or greater (including PRM Plug-In & AMS
SNAP-ON)
DTM version 1.01.0 or greater
A handheld communicator with DD published for SVI II AP
The information contained in this manual, in whole or part, shall not be transcribed or copied without
Baker Hughes’ written permission.
In no case does this manual guarantee the merchantability of the positioner or the software or its
adaptability to a specific client needs.
Please report any errors or questions about the information in this manual to your local supplier or visit
valves.bhge.com.
DISCLAIMER
THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT
PROJECT-SPECIFIC REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/
OPERATOR'S NORMAL OPERATION AND MAINTENANCE PROCEDURES. SINCE OPERATION
AND MAINTENANCE PHILOSOPHIES VARY, BAKER HUGHES COMPANY (AND ITS
SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES,
BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF
EQUIPMENT PROVIDED.
THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL
UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND
ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE,
THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH
THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR
REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE.
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN
EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN
CONNECTION WITH INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER
INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT
COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR'S PURPOSES THE MATTER
SHOULD BE REFERRED TO BAKER HUGHES.
THE RIGHTS, OBLIGATIONS AND LIABILITIES OF BAKER HUGHES AND THE CUSTOMER/
OPERATOR ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT
RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR
WARRANTIES BY BAKER HUGHES REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN OR
IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.
THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST
IN THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT
DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART
WITHOUT THE WRITTEN APPROVAL OF BAKER HUGHES.
Copyright
All information contained herein is believed to be accurate at the time of publication and is subject to
change without notice.
Copyright 2020 by Baker Hughes Company. All rights reserved.
PN 055201-167 REV AA.

Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 3
© 2020 Baker Hughes Company. All rights reserved.
Contents
1: Safety Information ............................................................... 7
Safety Symbols ................................................................................... 7
SVI II AP Product Safety..................................................................................8
Masoneilan Help Contacts...............................................................................10
2: Installation and Set Up ........................................................ 11
Introduction .......................................................................................... 11
Using the Quick Start Guide ............................................................................ 13
Single Acting Positioner...................................................................................15
Double Acting Positioner .................................................................................17
Pushbuttons and Local Display .......................................................................18
Pushbuttons ..............................................................................................................................................19
ValVue Software .............................................................................................. 24
System Requirements ...........................................................................................................................24
ValVue and SV II AP DTM Trial Version ..........................................................................................24
Masoneilan Software Download .....................................................................................................26
Mounting the SVI II AP ....................................................................................30
Necessary Precautions ........................................................................................................................30
Mounting the SVI II AP on Rotary Valves ......................................................................................31
Travel Sensor Alignment ......................................................................................................................33
Mounting the SVI II AP on Reciprocating Valves ......................................................................34
Checking the Magnet ............................................................................................................................39
Installing the SVI II AP for Double- Acting Operation ......................................40
Connecting the Tubing and Air Supply ............................................................ 43
Natural Gas Supply Considerations ...............................................................................................43
Installation Procedure ..........................................................................................................................45
Connecting the Air Supply ..................................................................................................................46
Wiring the SVI II AP ......................................................................................... 47
Connecting to the Control Loop .......................................................................................................47
Wiring Guidelines ....................................................................................................................................48
SVI II AP Setups ........................................................................................................................................50
Grounding Practices ..............................................................................................................................51
Compliance Voltage in Single Drop Current Mode ..................................................................52
Verify Wiring and Connections .........................................................................................................52
3: Check Out, Configuration and Calibration ........................ 55
Overview ............................................................................................. 55
Check Out Procedures ....................................................................................56
Inspecting Actuator, Linkages, or Rotary Adapter ..................................................................57
Verifying Mounting and Linkage Adjustment ............................................................................57

© 2020 Baker Hughes Company. All rights reserved.=Masoneilan SVI II AP Digital Positioner Quick Start Guide | 4
Checking the Magnet ............................................................................................................................57
Checking the Air Supply .......................................................................................................................59
Checking the Electronic Module Connections ...........................................................................60
Operational Checkout ......................................................................................62
Connecting to the Current Source ..................................................................................................62
Powering Up the SVI II AP ....................................................................................................................62
Configuration....................................................................................................64
Configuration with Pushbuttons ......................................................................................................66
Viewing Status Messages ....................................................................................................................68
VIEW DATA Settings ...............................................................................................................................68
Calibration........................................................................................................69
Check-out with a HART®Handheld Communicator ..............................................................73
4: Maintenance ......................................................................... 77
SVI II AP Maintenance.....................................................................................77
Repair ............................................................................................................................................................78
Tools Needed for Cover Replacement ...........................................................................................78
Display Cover Removal and Installation ......................................................................................78
A: Specifications and References .......................................... 83
Physical and Operational Specifications.......................................................................... 83
Hazardous Location Installation.......................................................................90
Spare Parts ......................................................................................................104
B: Optional Switch Load Limits .............................................. 109
General Configuration Notes ...........................................................................109
C: Burst Mode Operations ....................................................... 113
Sample Tri-Loop Configuration ........................................................................................................117
D: Determining an SVI Positioner Compliance Voltage
in a Control System ................................................................. 119
Compliance Test Set-Up..................................................................................120

Document Changes
Version/Date Changes
H/12-2010 Changes ES-699 doc to Rev N. See Appendix A
J/03-2011 Changes ES-699 doc to Rev P. See Appendix A
K/12-2011 Added description and procedures relevant to introduction of the high throughput version.
ES-699 updated.
L/10-2012 Changed the specifications to reflect single acting supply pressure of up to 100 and double-
acting up to 150 psi.
M/09-2013 Added the Load Limits sections and a cross reference to it from the wiring installation.
Updated ES-699 to Rev. Y.
N/10-2015 Updated the Load Limits section.
Updated ES-699 to Rev. AA.
Updated Disclaimer statement.
Added information on position retransmit switches.
Removed Remote Positioner Installation.
P/12-2015 Added section and Warning on installation in a natural gas environment.
Update the ES-699 to Rev. AB.
Added instructions for wiring Position Retransmit.
Changed references to ValVue software to reflect ValVue 3.
Added Device Identification information.
R/04-2016 Made changes to indicate upgrades for HART®7 (Squawk command and firmware areas).
T/09-2016 Changed firmware references for 3.2.7/5.1.3.
Changed download site throughout.
Note: Rev S skipped.
U/03-2017 Added section on compliance voltage testing.
Changed references to HART®Foundation to Field Comm.
Changed software download section.
Added Notes on Aggressiveness.
Added note on DI and PV switch use.
Updated ES-699 to Rev AC.
V/12-2017 Updated Optional Switches section.
Updated Intrinsic Safety images.
Added notes for PV and DI to card interface drawing.
Change ESS-699 to Rev AD.
W/01-2018 Updated Optional Switches section.
Y/06-2018
Note Rev X skipped
Updated Optional Switches section.
Added help contacts.
Amended Burst mode sections and added Tri-loop configuration.
AA/01-2020 Note: Rev Z was skipped.
Updated ES to Rev AE.
Rebranded to Baker Hughes standards.
Changed torque for cover from 50 to 55.
Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 5
© 2020 Baker Hughes Company. All rights reserved.

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Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 7
© 2020 Baker Hughes Company. All rights reserved.
This section provides safety information and defines the
documentation symbols.
Safety Symbols
Indicates a potentially hazardous situation,
which if not avoided could result in serious
injury or death.
Indicates a potentially hazardous situation,
which if not avoided could result in instru-
ment or property damage, or data loss.
Indicates important facts and conditions.
WARNING
CAUTION
NOTE
1. Safety
Information

© 2020 Baker Hughes Company. All rights reserved.
=Masoneilan SVI II AP Digital Positioner Quick Start Guide | 8
SVI II AP Product Safety
The SVI II AP digital valve positioner is intended for use with
industrial compressed air or, natural gas systems only.
NOTE See “Hazardous Location Installation” on page 90 for
natural gas safety information.
Ensure that an adequate pressure relief provision is installed
when the application of system supply pressure could cause
peripheral equipment to malfunction. Installation must be in
accordance with local and national compressed air and
instrumentation codes.
General installation, maintenance or replacement
Products must be installed in compliance with all local
and national codes and standards by qualified personnel
using safe site work practices. Personal Protective
Equipment (PPE) must be used per safe site work
practices.
Ensure proper use of fall protection when working at
heights, per safe site work practices. Use appropriate
safety equipment and practices to prevent the dropping
of tools or equipment during installation.
Under normal operation, compressed supply gas is
vented from the SVI II AP to the surrounding area, and
may require additional precautions or specialized
installations.
Intrinsically Safe Installation
Products certified as explosion proof or flame proof equipment
or for use in intrinsically safe installations MUST BE:
Installed, put into service, used and maintained in
compliance with national and local regulations and in

Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 9
© 2020 Baker Hughes Company. All rights reserved.
accordance with the recommendations contained in the
relevant standards concerning potentially explosive
atmospheres.
Used only in situations that comply with the certification
conditions shown in this document and after verification
of their compatibility with the zone of intended use and
the permitted maximum ambient temperature
Installed, put into service and maintained by qualified
and competent professionals who have undergone
suitable training for instrumentation used in areas with
potentially explosive atmospheres.
WARNING Before using these products with fluids/compressed
gases other than air or for non-industrial applications,
consult the factory. This product is not intended for
use in life support systems.
WARNING Under certain operating conditions, the use of dam-
aged instruments could cause a degradation of the
performance of the system which may lead to per-
sonal injury or death.
Under certain operating conditions the SVI II AP High
Flow unit can produce noise levels greater than 85
dBA. Perform proper site monitoring and testing to
verify the need for engineering or administrative con-
trols to eliminate or reduce hazardous noise levels.
Installation in poorly ventilated confined areas, with
any potential of gases other than oxygen being pres-
ent, can lead to a risk of personnel asphyxiation.
Use only genuine replacement parts which are provided by the
manufacturer, to guarantee that the products comply with the
essential safety requirements of the European Directives.
Changes to specifications, structure, and components used
may not lead to the revision of this manual unless such
changes affect the function and performance of the product.

© 2020 Baker Hughes Company. All rights reserved.
=Masoneilan SVI II AP Digital Positioner Quick Start Guide | 10
Masoneilan Help Contacts
Email: [email protected]
Phone: 888-SVI-LINE (888-784-5463)

Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 11
© 2020 Baker Hughes Company. All rights reserved.
Introduction
The SVI II AP provides for reliable operations of control valves
with utmost simplicity in setup and commissioning. It is
uniquely equipped with a non-contact travel sensor allowing for
accurate positioning and maintenance free operations. The
pneumatic train of the SVI II AP is a dual-stage amplification
system with stainless steel wetted parts for durability.
Intrinsically Safe, Flameproof and Explosion proof designs are
offered as standard. The High Flow version is capable of 2.2
Cv air throughput. Some of the SVI II AP options include
marine grade construction, local indicating LCD with push
buttons for local calibration, position transmitter, discrete
outputs, double-acting (not available for the High Flow version)
and a remote mount position-sensing mechanism. Using
HART®eDDL and FDT-DTM technologies, the Masoneilan SVI
II AP digital valve positioner provides interoperability with
leading control systems suppliers.
Figure 1 SVI II AP Digital Positioner
2. Installation and
Set Up

© 2020 Baker Hughes Company. All rights reserved.
=Masoneilan SVI II AP Digital Positioner Quick Start Guide | 12
Figure 2 SVI II AP Components
Figure 3 SVI II AP High Flow Components
SVI II AP Cover SVI II AP Assembled
Electronics
Module
Pneumatic Train and
Cover (I/P Module, Relay)
Manifold
Pneumatic Relay
I/P
SVI II AP Cover
Electronics
Module
Cover
Relay
I/P Manifold
(I/P Module)

Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 13
© 2020 Baker Hughes Company. All rights reserved.
Using the Quick Start Guide
The SVI II AP Quick Start Guide is intended to help
experienced field personnel install, setup, and calibrate an SVI
II AP in an efficient manner. This document provides basic
installation and setup instructions and is not intended to
replace the in-depth information contained in the SVI II AP
Instruction Manual, downloadable at
https://valves.bhge.com/resource-center.
If you experience problems that are not documented in this
guide refer to the SVI II AP Instruction Manual, call your local
representative, or go to www.ge-energy.com/valves. Sales
offices are listed on the last page of this document
Compliance voltage testing is best done before installation.
See “Determining an SVI Positioner Compliance Voltage in a
Control System” on page 119.
The steps necessary to complete the SVI II AP installation and
software setup are outlined in Table 1.
Table 1 SVI II AP Installation Steps
Step No. Procedure Reference
1
Attach mounting bracket to the
actuator.
See page 30 for rotary valve
and reciprocating valve
instructions.
2Install the SVI II AP magnetic
assembly (rotary valves only).
See page 30 for instructions.
3
Assemble the SVI II AP on the
bracket that is mounted to the
valve actuator.
See page 30 for rotary valve
and reciprocating valve
instructions.

© 2020 Baker Hughes Company. All rights reserved.
=Masoneilan SVI II AP Digital Positioner Quick Start Guide | 14
WARNING Failure to adhere to the requirements listed in this
manual may cause loss of life and property.
Before installing, using, or carrying out any mainte-
nance tasks associated with this instrument, READ
THE INSTRUCTIONS CAREFULLY. Refer to “Haz-
ardous Location Installation” on page 90 of this guide
for detailed instructions.
4
Install the Remote Position Sen-
sor, if necessary.
See Masoneilan Valve Solu-
tions Remote Position Sen-
sor Quick Start Guide
(GEA31195 or P/N
011525100-888-0000) for
instructions.
5
Connect the pneumatic tubing
to the SVI II AP.
See page 43 for instructions.
See “Natural Gas Supply
Considerations” on page 43
for notes on naturals gas
installation.
6Connect the air supply to the
SVI II AP.
See page 46 for instructions.
7
Connect the positioner to the
HART®Control Loop segment
by installing the SVI II AP wir-
ing.
See page 47 for instructions.
8
Configure/calibrate using
ValVueTM.
See page 64 and page 69
for instructions.
Configure/calibrate using a
HART®Hand Held Communica-
tor.
See page 73 for instructions.
Table 1 SVI II AP Installation Steps (Continued)
Step No. Procedure Reference

Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 15
© 2020 Baker Hughes Company. All rights reserved.
Single Acting Positioner
The supply and output connections for the SVI II AP, located on
bottom of the pneumatic block, are tapped 1⁄4" NPT. The output
port 1 is toward the front while the supply is toward the back.
Two pressure gauges, output on top, supply port on bottom, are
located on the front of the pneumatic block.
The supply and output connections for the SVI II AP High Flow
(Figure 5 on page 16), located on bottom and leftside of the
pneumatic block, are tapped 1⁄2" NPT.
Maximum allowable air supply pressure to the SVI II AP varies
according to actuator, valve size, and valve type. Refer to the
serial plate of the valve to know the specified supply pressure;
it must never be less than the maximum spring pressure +5 psi.
Figure 4 Air Ports on Single Acting Positioner
Output
Supply

© 2020 Baker Hughes Company. All rights reserved.
=Masoneilan SVI II AP Digital Positioner Quick Start Guide | 16
Figure 5 SVI II AP High Flow Air Ports on Single Acting Positioner
Output
Supply

Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 17
© 2020 Baker Hughes Company. All rights reserved.
Double Acting Positioner
Connect Output 1, labeled(I) to the inlet port of the actuator
and Output 2, labeled (II) to the opposing actuator port (see
Figure 6).
Figure 6 Air Ports on Double Acting Positioner
Output I
Supply
Output II

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=Masoneilan SVI II AP Digital Positioner Quick Start Guide | 18
Pushbuttons and Local Display
This section covers the optional local interface consisting of the
LCD alphanumeric display and pushbuttons. Operation of the
SVI II AP Digital Valve Positioner as a local device is controlled
through the optional device-mounted pushbuttons and digital
display, shown in Figure 7 on page 20. Using the display you
can read the input signal, valve position, and actuator
pressure. The display sequences from one variable to the next
every 1.5 seconds.
Using the pushbuttons you can exit from operating mode at
any time and step through a menu structure to perform a wide
range of manual operation, calibration, configuration, and
monitoring functions that are described later in this section.
ValVue is used to perform all diagnostics functions. The
pushbuttons do not support diagnostics functions.
The SVI II AP has two operational modes: Normal Operating
mode and Manual mode and two setup modes, Configuration
and Calibration. The SVI II AP also has two modes for handling
of faults and power-up: Reset and Failsafe. When
commissioning or checking a control valve with SVI II AP fully
installed the following steps are recommended:
Change mode to Manual mode
Examine and adjust all CONFIGuration items
Enter Calibration mode
Run STOPS to automatically calibrate stroke
Run autoTUNE to set dynamic response
Examine the device STATUS
Introduce manual set point changes to verify dynamic
performance

Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 19
© 2020 Baker Hughes Company. All rights reserved.
Pushbuttons
The local pushbuttons are located behind a hinged cover,
directly below the display window. To open the cover loosen the
screw and swing the cover down. Always re-fasten the cover
after use to protect the pushbuttons from environmental
contamination.
The three pushbuttons perform the following functions:
Left Button - Marked with *,permits you to select or
accept the value or parameter option currently
displayed.
Middle Button - Marked –,permits you to move back
through the menu structure to the previous item in the
menu or decrement the value currently shown in the
digital display. When used to decrease a displayed
value, holding the button down causes the value to
decrease at a faster rate.
Right Button - Marked +, permits you to move forward
through the menu structure to the next item in the menu,
or to increment the value currently shown in the digital
display. When used to increase a displayed value
holding this button down causes the value to increase at
a faster rate.
NOTE When an exclamation point (!) appears in the SVI II
AP display window, it indicates that there is instru-
ment status available.

© 2020 Baker Hughes Company. All rights reserved.
=Masoneilan SVI II AP Digital Positioner Quick Start Guide | 20
Figure 7 SVI II AP Display Pushbuttons
*+
-
(Select)
(Forward)
(Back)