Balboa VS523DZ User manual

Page 1 54762_97_B
VS523DZ Hot Sheet
54762_97_B.pdf 11/15/2007
Template used: 40600_L.pdf 09/10/2007
Balboa Instruments
System PN 54762
System Model # VSP-VS523DZ-YCAH
Software Version # 41
EPN # 2564
Base PCBA - PN 55856
PCB VS500Z - PN 22972 Rev C or D
Base Panels
VL801D (Serial Deluxe) – PN 54108

Page 2 54762_97_B
System Revision History
System PN EPN Date Requested By Changes Made
54762 2564 09.27.2007 Balboa New system
54762 2564 11.15.2007 Balboa Now 48A YCAH

Page 3 54762_97_B
Additional Options
s &ULL&EATURE$OLPHIN2EMOTE
AND3PAONLY$OLPHIN2EMOTE
s )22ECEIVER-ODULE
#ONNECTSTOTERMINAL*OR*
s -OOD%&8,IGHTING
#ONNECTSTO3PA,IGHTTERMINAL*
s &IBER%&8,IGHTING
#ONNECTSTO3PA,IGHTTERMINAL*
Power Requirements
s 6!#(Z!#LASS!'&#)PROTECTEDSERVICE#IRCUIT"REAKERRATING!MAX
s WIRES;HOTHOTNEUTRALGROUND=
System Outputs
BALB
O
A IN
S
TRUMENT
S
, IN
C
.
VS
500
Z
P/
N 22972 REV D
MADE IN U.S.A
C
OPYRIGHT 2005
J
7
J8
J4
4
J
60
J
22
U
4
FUSE
K8
K5
J
1
A
J
1
0
J
13
J2A
EX
T
.
R
LY
AU
X.
F
S
EN. A SEN.
B
V
A
C
J
1
J
2
W
2
W3
J
12
1
2
3
2
-SPD
EXT RL
Y
J
18
Basic System Features and Functions
Setup 1 (As Manufactured)
s 60UMP3PEED
s 60UMP3PEED
s 60UMP3PEED
s 6"LOWER
s 6/ZONE
s 63PA,IGHT
s 6!6(Stereo)
s 6K7(EATER
Optional Devices
s 6#IRC0UMP
 /ZONEAND#IRC0UMPMUSTBESAMEVOLTAGE
 (EATERWATTAGEISRATEDAT67HENRUNNING6TOHEATEROUTPUTISAPPROXIMATELY

Page 4 54762_97_B
Basic System Features and Functions
Any time you change a DIP Switch, other than A1, you must reset Persistent
Memory for your new DIP Switch Settings changes to take effect. If you do
not reset Persistent Memory, your system may function improperly.
To reset Persistent Memory:
sPower down by disconnecting power source from spa.
s Put a jumper across J43, covering both pins. (See illustration below)
sPower up by connecting power source to spa.
sWait until “ ” is displayed on your panel.
sPower down again.
sRemove jumper from J43 (May also move to cover 1 pin only)
sPower up again.
About Persistent Memory and Time of Day Retention:
This system uses memory that doesn’t require a battery to store a variety of
settings. What we refer to as Persistent Memory stores the filter settings,
the set temperature, and the heat mode.
Persistent Memory is not used for Time of Day. Only models with a
Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the
time. However, during power loss to the spa, the system will lose the
correct time, and reset to 12:00 PM when power is restored.
Power Up Display Sequence
Upon power up, you should see the following on the display:
sThree numbers in a row, which are the SSID (the System Software
ID). The third display of these numbers is the Software Version,
which should match the version of your system. For example, if these
three numbers are , that is a VS511SZ at version 38.
sDisplayed next is: “ ” (indicating the system is configured for
a heater between 3 and 6 kW) or “ ” (indicating the system is
configured for a heater effectively* between 1 and 3 kW).
“” should appear for all VS models running at 240VAC.
“” should appear for all VS models running at 120VAC, as well
as all GS models. (*A heater which is rated at 4 kW at 240VAC will
function as a 1 kW heater at 120VAC.)
s“ ” will appear to signal the start of Priming Mode.
At this point, the power up sequence is complete. Refer to the Reference
Card for the VS or GS System model of your spa for information about how
the spa operates from this point on, including how to adjust the Time of
Day if using a Serial Deluxe style panel.
G
C
G
C
G
C
G
C
C
G
T1
S
WIT
C
HBAN
K
A
B
ALBOA INSTRUMEN
T
S
,
INC
.
V
S500
Z
P/N 22972 REV D
MA
DE
IN
U
.
S
.
A
COPYRIGHT 2005
S1
J
6
J7
J8
J
4
4
J
6
0
J2
2
U
4
F
US
E .3A 250V
FU
S
E 20A 250V
FUSE 3A 250
V
E
.GN
D
F4
K6
K
1
K
8
K9
K
5
J
23
J46
J46
F
1
J
2
9
J
4
7
J
50
F
7
J
17
/
26
J
2
0
J
1A
J
10
J1
3
J2
A
EX
T
.
T
T
R
L
Y
L
L
TST
AUX
.
F
SE
N
.
A
S
E
N
.
B
V
AC
V
W1
W7
J
1
J2
W2
W3
G
C
W4
K
2
K3
F2
J
1
2
1
2
3
J
43
2-SP
D
E
XT
RLY
J1
8
SWITCHBANK A
S1
J6
E.GND
TST
J43
J43 on VS5xxZ and VS300 Series Main Board Shown.
J43 on GS5xxZ Series is located in approximately the same position.
G
C
S
WIT
C
HBAN
K
A
P
/
N 22964
_
B
MA
DE
IN
U
.
S
.A.
VS100
©
200
6
S1
K3
K
5
K4
K1
PUMP
K2
J
7
J
8
U4
T0.25
A
250
V
F2
J
23
G
C
O
Z
O
NE
J
2
9
HE
A
TER
A
A
J
9
J
2
0
T
S
T
RST
SE
N
.
ASE
N
.
B
J1
B
albo
a
F4
J
4
3
J
6
G
C
F5
,
F3A
2
50V
J
2
6
J
5
8
J
57
J50
J50
J13
J13
J12
J12
J90
J90
LIN
E
NEUTRAL
NEUTRAL
WHT
A
C
B
L
K
AC
W1
J
1
8
SWITCHBANK A
TST RST
J43J6
J43 on VS100/GS100 Series Main Board Shown.

Page 5 54762_97_B
G
C
G
C
G
C
G
C
R
ED A
C
WHT AC
T
B
LK AC
J
3
2
J
61
J
62
T
1
S
WIT
C
HBANK A
J
11
J
6
6
J
65
J
1
5
J
16
J
2
5
J
6
3
J
64
J
3
3
J
3
4
J
3
6
J
37
J
35
BALBOA INSTRUMENTS, INC
.
V
S500Z
P/
N 22972 REV
D
MADE IN U.
S
.
A
CO
PYRI
G
HT 200
5
S
1
J
6
J7
J8
J
4
4
J
6
0
J
2
2
U
4
HTR2
HTR1
J
10
1
J
100
T
B
1
FUS
E .3A 250
V
F
US
E 20A 250V
FUSE 3A 250V
E.GN
D
C
LA
SS
G
F
US
E 30
A
F5
F4
K
6
K1
K
8
K9
K
5
J
23
J
7
4
J
73
J46
J46
F
1
J
2
9
J
47
J
5
0
F7
J17/2
6
J
2
0
J1
A
J
1
0
J
1
3
J
2
A
E
XT.
R
L
Y
T
S
T
AUX
. F SEN. A SEN.
B
V
A
C
W1
W7
W10
J
1
J
2
W
2
W3
G
C
W
4
K4 K2
K3
B
a
l
boa
F2
J
12
1
2
3
J
43
2
-SPD
E
XT
R
L
Y
J1
8
TO
R
Q
UE
R
AN
G
E
FO
R TB1:
27-30 IN. LB
S.
HO
T
BLAC
K
N
E
U
TRAL
WHITE
HOT
RED
G
C
VS5xxD mode
Blower
G
R
B
W
J
1
W1
J7
J6
F
30A 480
V
X
-P33
2
PN
55137
P
/
N 22909 REV
B
PS-23
Pump 3 Pump 2
To J1
on X-P332
White
Red
White
Green
Black
Green
To RedAC (240V)
on Main PCBA
5.5 kW Heater rated @ 240V
(Approx. 1.25kW @ 120V)
Audio VisualAudio Visual
Circ.Pump
Ozone
Ozone and Circ Pump must be same voltage.
DIP switch A9 must be ON if Circ Pump is installed.
Do not remove Fuse F7 (20A)
12V
Light
2-Spd P1
PCBA Rev D & E only.
Black jumper required.
Do not remove.
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
s 60UMP3PEED
s 60UMP3PEED
s 60UMP3PEED
s 6"LOWER
s 6/ZONE
s 63PA,IGHT
s 6!<6(Stereo)
s 6K7(EATER
s $ELUXE-AIN0ANEL
s 6#IRC0UMP/PTIONAL
A1, Test Mode OFF
A2, See Table 1
A3, N/A
A7, J17/26 Disabled
A10, See Table 1
A5, NA when A9 if OFF
Panel Button Assignments
1=Time
2=Mode/Prog
3=Temp Up
4=Temp Down
5=Light
6=Pump 1
7=Pump 2+Pump 3
8=Unused
Panel Button Positions
1
2
3
4
8
6
5
7
100
91
41
SSID #
VS51x/VS5xxS/VS5xxD
Compatible
J12
123
Memory
Reset
J43
A7, J17/26 Enabled
8=J17/26
A5, 2-speed P1
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
Board Connector Key
1
2
3
4
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)

Page 6 54762_97_B
Base Model VS523DZ
DIP Switches and Jumpers Definitions
DIP Switch Key
A1 Test Mode (normally OFF)
A2+A10
Control amp draw requirements (See Table 1)
A3 N/A (must be OFF)
A4 Aux Freeze (must be OFF)
A5 Disabled when A9 is OFF
“ON” position: Two-speed pump 1
“OFF” position: One-speed pump 1 (A9 must be On and a Circ Pump installed)
A6 “ON” position: 50Hz operation
“OFF” position: 60Hz operation
A7 “ON” position: J17/26 equipment enabled
“OFF” position: J17/26 equipment disabled
A8 “ON” position: temperature is displayed in degrees Celsius
“OFF” position: temperature is displayed in degrees Fahrenheit
A9 “ON” position: 24 Hour Circ Pump with 3ºF shut off, Ozone runs with Circ Pump
“OFF” position: no Circ Pump, Ozone runs with Pump 1-low during filter cycles only
SSID 100 91 41
WARNING:
sSetting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.
sRefer to Switchbank illustration on Wiring Configuration page for correct settings for this system.
sContact Balboa if you require additional configuration pages added to this hot sheet.
Panel Button Positions Aux Panel Information
Panel Button Assignments
1=Time
2=Mode/Prog
3=Temp Up
4=Temp Down
5=Light
6=Pump 1
7=Pump 2+Pump 3
8=J17/26 (when A7 is ON)
Supports 2-button aux panel
VX20
Supports 4-button aux panel
VX40D
6
67 85
7
1
2
3
4
8
6
5
7
Table 1 # of Hi-Speed
Pumps/Blower
Before Heat Disabled
A2 A10
OFF OFF 0
ON OFF 1
OFF ON 2
ON ON 3
Jumper Key
J12 Factory set. DO NOT MOVE.
Jumper must be on Pins 1 and 2 for VS51xZ/VS5xxSZ/VS5xxDZ software.
Jumper must be on Pins 2 and 3 for VS50xZ software.
J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory.
Leave on 1 pin only to enable persistent memory feature.

Page 7 54762_97_B
GR
B
W
WW
F
USE 20A 250V
FUSE 3A 250V
K8 K5
J46
F1
J29
J47
J20
J1A
J10
J1
W2
W3
Circ.Pump
12V
Light
Use this slot for the leftover Red conductor
Line - Black conductor
Balboa Ozone connector configuration for 120V 60Hz
Ground (Green) conductor
Flat sides of sockets as shown
Common - Install the White conductor here for 120V ozone
Use this slot for the leftover White conductor
Line - Black conductor
Balboa Ozone connector configuration for 240V 60Hz
Ground (Green) conductor
Common - Install the Red conductor here for 240V ozone
B
G
B
G
Use this slot for the leftover conductor
Line - Black conductor
Ground (Green) conductor
Common - Red for 240V or White for 120V ozone (See W2 wire)
W2 wire determines voltage
Ozone Connections
Ozone Connector Voltage: The VS500Z circuit board is factory configured to deliver a preset voltage (120V or
240V) to the on-board ozone connector (J29). See the ratings table on the wiring diagram attached to the cover
of the enclosure for the configured voltage. For 240V output W2 connects to Red AC and for 120V output W2
connects to White AC.
The voltage to the ozone connector can be changed in the field if required. W2 just needs to be set for the
required voltage.
WARNING: Changing the voltage of the ozone connector also effects the voltage supplied to the circ
pump connector (J47). Any equipment controlled by that connector may be damaged if the wrong voltage
is selected.
Balboa Ozone Generator: If the board is set up to operate a 120V ozone generator, the connector on the ozone
generator is likely to be configured correctly, but should be compared to the illustration below.
If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the connector next
to the green ground wire as described below.
Note: A special tool is required to remove the pins from the connector body once they are snapped in place.
Check with your Balboa Account Manager for information on purchasing a pin-removal tool.

Page 8 54762_97_B
Serial Deluxe Panel Configurations
Time Warm Blower Light
Mode/Prog
Time Warm Blower Light
Cool
Mode/Prog Jets 1 Jets 2
BlowerTime Warm
Mode / Prog Cool Jets 1
Light
Jets 2
VL801D (Serial Deluxe)
PN 54108 with Overlay PN 10763
sConnects to Main Panel terminal J1
VL802
PN 54528 with Overlay PN 11789
sConnects to Main Panel terminal J1
SETUP 1