Balluff BNI EIP-502-105-Z015 User manual

BNI EIP-502-105-Z015
IP67 Modules
4 IO Link/In-/Outputs,12 In-/Outputs
User’s Guide

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1
Content
1Notes 3
1.1. About this guide 3
1.2. Structure of the guide 3
1.3. Typographical Conventions 3
Enumerations 3
Actions 3
Syntax 3
Cross-references 3
1.4. Symbols 3
1.5. Abbreviations 3
2Safety 4
2.1. Intended use 4
2.2. Installation and startup 4
2.3. General safety notes 4
Hazardous voltage 4
3Getting Started 5
3.1. Modul overview 5
3.2. Mechanical connection 6
3.3. Electrical connection 6
Power Supply 6
Grounding 6
Ethernet IP Interface 6
I/O-Port 7
IO Link-Port 7
4Technical data 8
4.1. Dimensions 8
4.2. Mechanical data 8
4.3. Operating conditions 8
4.4. Electrical data 8
4.5. Ethernet 9
4.6. Function indicators 9
Modul status 9
Port 9
5Integration 10
5.1. Data Configuration 10
5.2. Config Data 10
Module Configuration 10
IO Link Port Configuration 10
6Process Data 11
6.1. Process Data Inputs 11
Standard Input Data 11
IO Link Input Data 11
6.2. Process Data Outputs 12
Standard Output Data 12
IO Link Output Data 12
7Display 13
7.1. General 13
7.2. Adress Defaults 13
7.3. Controls and visualization 13
7.4. Display information 13
7.5. Design and Symbols 14

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7.6. Startup 14
7.7. Main Menue 14
7.8. IP Setup 15
7.9. IP Config 15
7.10. Module information 16
7.11. General Informations 16
8Webserver 17
8.1. General 17
8.2. Home 17
8.3. Diagnostic Process 17
8.4. Device Properties 17
8.5. Diagnostic Module 17
8.6. Configurations 17
9Appendix 18
9.1. Included material 18
9.2. Ordercode 18
9.3. Order Information 18

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1Notes
1.1. About this guide
The BNI EIP-…serves as a decentralized IO Link, input and output module for connecting
to an EtherNet/IP™ network.
1.2. Structure of the
guide
The guide is organized so that the chapters build on one another.
Chapter 2: Basic safety information.
Chapter 3: The main steps for installing the device.
Chapter 4: Technical data for the device
Chapter 5: Integration
Chapter 6: Process data
Chapter 7: Display
Chapter 8: Webserver
Chapter 9:Appendix
1.3. Typographical
Conventions
The following typographical conventions are used in this Guide.
Enumerations
Enumerations are shown in list form with bullet points.
•Entry 1,
•Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
Procedures can also be shown as numbers in brackets.
(1) Step no. 1
(2) Step no. 2
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex) or with the
prefix “0x” (e.g. 0x00)
Cross-references
Cross references indicate where additional information on the topic can be found (see
chapter 4 ”Technical Data”).
1.4. Symbols
Note tip
This symbol indicates general notes.
Note
This symbol indicates a security notice which most be observed.
1.5. Abbreviations
BNI Balluff Network Interface
I Standard input port
EIP EtherNet/IP™
EMC Electromagnetic Compatibility
FE Function ground
O Standard output port

Balluff Network Interface EtherNet/IP™, BNI EIP-502-105-Z015
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2Safety
2.1. Intended use
This guide describes The BNI EIP-…serves as a decentralized IO Link, input and output
module for connecting to an EtherNet/IP™ network.
2.2. Installation and
startup
Note
Installation and startup are to be performed only by trained specialists. Qualified
personnel are persons who are familiar with the installation and operation of the
product, and who fulfills the qualifications required for this activity. Any damage
resulting from unauthorized manipulation or improper use voids the
manufacturer's guarantee and warranty. The Operator is responsible for
ensuring that applicable of safety and accident prevention regulations are
complied with.
2.3. General safety
notes
Commissioning and inspection
Before commissioning, carefully read the operating manual.
The system must not be used in applications in which the safety of persons is dependent on
the function of the device.
Authorized Personnel
Installation and commissioning may only be performed by trained specialist personnel.
Intended use
Warranty and liability claims against the manufacturer are rendered void by:
Unauthorized tampering
Improper use
Use, installation or handling contrary to the instructions provided in this operating
manual
Obligations of the Operating Company
The device is a piece of equipment from EMC Class A. Such equipment may generate RF
noise. The operator must take appropriate precautionary measures. The device may only be
used with an approved power supply. Only approved cables may be used.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Intended use is ensured only when the housing is fully installed.
Hazardous
voltage
Note
Disconnect all power before servicing equipment.
Note
In the interest of product improvement, the Balluff GmbH reserves the right to
change the specifications of the product and the contents of this manual at any
time without notice.

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3Getting Started
3.1. Modul overview
Figure 0.1 –Overview BNI EIP-502-100-Z016
1 Mounting hole
2 EtherNet/IP™port 2
3 Display
4 Status LED: Communication / Module
5 Port 5 (Standard I/O)
6 Pin/Port LED : Signal status
7 Port 6 (Standard I/O)
8 Port 7 (IO Link, Standard I/O)
9 Port 8 (IO Link, Standard I/O)
10 Port 4 (IO Link, Standard I/O)
11 Port 3 (IO Link, Standard I/O)
12 Port 2 (Standard I/O)
13 Port 1 (Standard I/O)
14 Power Supply Port
15 Label
16 EtherNet/IP™port 1
17 Grounding connection
1
5
2
3
11
10
12
13
14
17
7
9
6
8
16
15
4

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3 Getting Started
3.2. Mechanical
connection
The module is attached using 2 M6 screws and 2 washers.
Isolation pad as accessory available
3.3. Electrical
connection
Power Supply
IN
7/8”, male
OUT
7/8” female
Pin
Function
Description
1
+24 V
Actuator power supply
2
+24 V
Module / sensor power supply
3
0 V
GND Module / sensor power supply
4
0 V
GND actuator power supply
Note
Provide sensor/bus power and actuator power from separate power sources if
possible.
Total current <9A. The total current of all modules may not exceed 9A even
when daisy chaining the actuator supply.
Grounding
Note!
The FE connection from the housing to the machine must be low-impedance
and kept as short as possible.
Ethernet IP
Interface
M12, D-coded, female
Pin
Function
1
Tx+
2
Rx+
3
Tx-
4
Rx-

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3 Getting Started
I/O-Port
M12, A-coded, female
Pin
Function
1
+24V, 200mA
2
Input / Output
3
GND
4
Input / Output
5
FE
Note!
For the digital sensor inputs follow the input guideline per EN61131-2, type 2.
Note!
Each output serves a maximum current of 1,6 amperes. Total current of the
module has to be lower than 9 amperes.
Note!
Unused I/O port socket must be fitted with cover caps to ensure IP67 protection
rating.
IO Link-Port
M12, A-coded, female
Pin
Function
1
+24V, 1,6 A
2
Input / Output
3
GND
4
IO Link / Input / Output
5
n.c.

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4Technical data
4.1. Dimensions
4.2. Mechanical data
Housing material
Die case zinc, matt nickel plated
Enclosure rating per IEC 60529
IP 67 (only when plugged-in and threaded-in)
Supply voltage
7/8” 4-pin male
Input ports / Output ports
M12, A-coded (8 x female)
Dimensions (W x H x D in mm)
68 x 224 x 30.9
Mounting type
2-hole screw mount
Ground strap attachment
M4
Weight
Approx. 670 gr.
4.3. Operating
conditions
Operating temperature Ta
Storage temperature
-5 °C ... 70 °C
-25 C ... 70 °C
EMC
- EN 61000-4-2/3/4/5/6
- EN 55011
- Severity level 2B/3A/4B/2B/3A
- Gr.1, CL. B
Shock/vibration
EN 60068-2-6, EN 60068-2-27
EN 60068-2-29, EN 60068-2-64
4.4. Electrical data
Supply voltage
18...30.2 V DC, per EN 61131-2
Ripple
<1%
Input current at 24 V
130 mA

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4 Technical data
4.5. Ethernet
Ethernet IP port
1 x 10Base-/100Base-Tx
Connection for Ethernet IP port
M12, D-coded
Cable types per IEEE 802.3
Shielded twisted pair min. STP CAT 5/ STP CAT 5e
Data transmission rate
10/100 Mbit/s
Max. cable length
100 m
Flow control
Half Duplex/Full Duplex (IEEE 802.33x-Pause)
4.6. Function
indicators
Modul status
LED
Display
Description
UA
green
Output power OK
red
Low Output power (< 18V)
US
green
Input power OK
red
Low Input power (<18V)
Mod
green flashing
Wrong or no configuration on module
green
Modul operating
red flashing
Fixed busclock is not possible
red-green flashing
Initial sequence
Net
off
Module got no IP address
green flashing
Module got IP, but no connection could be established
green
Connection established
red flashing
Connection timeout
red-green flashing
Initial sequence
100
off
Bus clock: 10 Mbit/s
yellow
Bus clock: 100 Mbit/s
LNK
green
Data transfer
Port
Each Port has two two-colour LEDs to indidcate the I/O-States.
Display
Status
Description
I/O Port
off
I/O-State
State of the Input or Output Pin is 0
yellow
I/O-State
State of the Input or Output Pin is 1
red
Short-circuit
single LED:
Short-circuit on dedicated Pin (only if
this pin is used as an output)
both LEDs:
Short-circuit between Pin 1 and 3 or
Short-circuit on both output pins
IO-Link Port
green
IO Link
IO Link communication running
Green
flashing
IO Link
No IO Link communication
red
Short-circuit
single LED: Short-circuit on Pin 4
both LEDs: Short-circuit between Pin 1 and 3
red
flashing
IO Link
IO Link Device has wrong configuration
Status –LEDs: Modul status
Port/Pin LEDs:
Status of the IO Link and I/O ports

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5Integration
5.1. Data
Configuration
Please enter the following values to your Control System. They describe the datasizes for
input, output and config data.
Instance ID
Data length
INPUT
100
200
OUTPUT
101
134
CONFIG
102
98
5.2. Config Data
In the following tables you can see the mapping of the configuration data string. The default
values which are stated below describe a configuration with IO Link function on Pin 4 and
standard input function (normally open) on Pin 2 of each IO Link port. The other Ports does
not get configured by config data string, the function of standard I/O ports is set by process
data (see 6.1 - Process Data Inputs)
Byte
Slot
Module part
Description
0…1
1
Module
General configuration for the whole module
(see 0 - Module Configuration)
2…25
2
IO-Link Port 1
Configuration for the IO-Link Port 1
(see 0 - IO Link Port Configuration)
26…49
3
IO-Link Port 2
Configuration for the IO-Link Port 2
(see 0 - IO Link Port Configuration)
50…73
4
IO-Link Port 3
Configuration for the IO-Link Port 3
(see 0 - IO Link Port Configuration)
74…97
5
IO-Link Port 4
Configuration for the IO-Link Port 4
(see 0 - IO Link Port Configuration)
Module
Configuration
Byte
Bit
Description
7
6
5
4
3
2
1
0
0
P3
P2
0
0
Port function
0x00: Standard I/O
0x01: IO-Link
1
P7
P6
0
0
IO Link Port
Configuration
(optional)
Byte
Bit
Description
7
6
5
4
3
2
1
0
2
Base
Time
Cycle Time
3
Validation type
Validation type
0 no validation
1 compatible (VID + DID)
2 identical (VID + DID + SerNum)
4
Vendor ID 1
Vendor ID
5
Vendor ID 2
6
Device ID 1
Device ID
7
Device ID 2
8
Device ID 3
9
Serial number 1
Serial number
…
…
24
Serial number 16
25
Parameter server
Parameter server
0x8X Enable
0xX1 Upload enable
0xX2 Download enable
…
The data of the other IO Link ports has the same structure and follows here

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6Process Data
6.1. Process Data
Inputs
There are 200 bytes of Input data. Have a look at the tables below to see the mapping of the
process data inputs.
Byte
Modul part
Description
0…7
Standard I/O ports
Process data inputs on standard Inputs
8…55
IO-Link Port 1
Process data inputs on IO Link Port 1
56…103
IO-Link Port 2
Process data inputs on IO Link Port 2
104…151
IO-Link Port 3
Process data inputs on IO Link Port 3
152…199
IO-Link Port 4
Process data inputs on IO Link Port 4
Standard Input
Data
Byte
Bit
Description
7
6
5
4
3
2
1
0
0
I32
I34
I22
I24
I12
I14
I02
I04
Input data
I04  Input on port 0 pin 4
If a port is configured as an IO
Link port, result is 0.
1
I72
I74
I62
I64
I52
I54
I42
I44
2
S3
S2
S1
S0
Short circuit status
Short circuit between Pin 1 and 3
on stated port
3
S7
S6
S5
S4
4
O22
O34
O22
O24
O12
O14
O02
O04
Overload status
O04  Overload on port 0 pin 4
Only if port is configured as output
5
O72
O74
O62
O64
O52
O54
O42
O44
6
0
0
0
0
0
0
PS
PA
Power status
PS: Sensor power
PA: actor power
7
0
0
0
0
0
0
0
0
Reserved
IO Link Input Data
Byte
Bit
Description
7
6
5
4
3
2
1
0
8
…
39
IO Link Port 1 Input data
40
0
0
0
0
0
0
DC
IOL
IO-Link status
IOL: Port in IO Link Mode
DC: Device connected
0: reserved
41
0
0
0
0
0
0
0
VF
IO-Link Error
VF: Validation failed
0: reserved
42
Vendor ID 1
Vendor ID
43
Vendor ID 2
44
Device ID 1
Device ID
45
Device ID 2
46
Device ID 3
47
Error Code
Event 1
48
Additional Code
49
Additional Code
50
Error Code
Event 2
51
Additional Code
52
Additional Code
53
Error Code
Event 3
54
Additional Code
55
Additional Code
…
The data of the other IO Link ports has the same structure and follows here

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6 Process Data
6.2. Process Data
Outputs
There are 134 bytes of output data. Have a look at the tables below to see the mapping of
the process data outputs.
Byte
Modul part
Description
0…5
Standard I/O ports
Process data outputs on standard Inputs
6…37
IO-Link Port 1
Process data outputs on IO Link Port 1
38…69
IO-Link Port 2
Process data outputs on IO Link Port 2
70…101
IO-Link Port 3
Process data outputs on IO Link Port 3
102…133
IO-Link Port 4
Process data outputs on IO Link Port 4
Standard Output
Data
Byte
Bit
Description
7
6
5
4
3
2
1
0
0
O32
O34
O22
O24
O12
O14
O02
O04
Output data
O04  Output on port 0 pin 4
To use this function on a IO Link
port the port must be configured
as an output (see 0- Module
Configuration)
1
O72
O74
O62
O64
O52
O54
O42
O44
2
R32
R34
R22
R24
R12
R14
R02
R04
Restart
Restart output here after a
detected short-circuit
3
R72
R74
R62
R64
R52
R54
R42
R44
4
0
0
0
0
0
0
0
0
Reserved
5
0
0
0
0
0
DL
GO
RO
Display Control
DL: Display lock / PLC lock
GO: Green LED on Display on
RO: Red LED on Display on
IO Link Output
Data
Byte
Bit
Description
7
6
5
4
3
2
1
0
6
…
37
IO Link Port 1 Output data
…
The data of the other IO Link ports has the same structure and follows here

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7Display
7.1. General
With the implemented display, the address is set directly on the BNI EIP… devices.
The following address types are implemented:
•IP address
•Subnet mask
•Gateway address.
Each address type consists of 4 octets.
Additional the display shows information about the hard- and firmwarerevision.
There is a lock function for the display which can be activated out of the control system. If
the lock is set editing isn’t possible anymore (see Bit layout, chapter 8 „Appendix“).
7.2. Adress Defaults
IP Address: 169.254.1.1
Subnetmask: 255.255.255.0
Gatewayaddress: 0.0.0.0
7.3. Controls and
visualization
1 Display
2 Arrow-Key
3 Octett-Cursor
4 Address type cursor
5 „Set“-Key
6 LED
7.4. Display
information
IP: IP address
SN: Subnet address
GW: Gateway address
3: fourth octet
2: third octet
1: second octet
0: first octet
S
↑
IP
SN
GW
3 2 1 0
1
2
3
4
5
6
2
3
1
0
Cursor for selecting address type
Cursor zur Auswahl der Adressausprägung
Cursor for selecting octet
IP
SN
IP
GW

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7 Display
7.5. Design and
Symbols
There are some symbols used in the following flow-charts to describe the display-
functionality:
7.6. Startup
7.7. Main Menue
•Scrolling in main menue with short-time keypress on set-key
•Step in menue with short-time keypress on arrow-key
IP
192 . 168 .
015 . 005
VERSION
H W : 1 . 0
S W : 1 . 0
Subnet
255 . 255 .
255 . 000
Gateway
000 . 000 .
000 . 000
hard- und firmware-revision
Current IP
Current subnetmask
e
Current gatewayaddress
BNI
EIP-502-
105-Z015
Module name
B A L L U F F
BALLUFF
actual state
change-over
S
condition: short-time keypress on set key
S
condition: long-time keypress on setkey (min. 3 seconds)

condition: short-time keypress on arrow key
IP
CONFIG
Default-view
4. octet of IP address
Menue: IP Config
Menue: IP Setup
Menue: Module Information
007
…
…
S

S
S

S

…
IP
SETUP
MODULE
INFO

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7 Display
7.8. IP Setup
•Long-time keypress on set key starts editing mode.
•Configuration of the favored value by short-time keypress on arrow-key
7.9. IP Config
•Long-time keypress on set key starts editing mode.
•Configuration of the favored value by short-time keypress on arrow-key
•Long-time keypress on arrow key uses fast program mode
•Shorttime keypress on set key saves entered value and scrolls to the next octet.
The 4.octet is the start of editing
•The whole entered address gets saved by short keypress on set value when
editing first octet. The entered value can immediately seen on the ip overview
screen.
•Manual changes of ip, subnet or gateway results in automatic change to “static” in
IP Setup.
Note:
To work with the new configuration the module needs a power-down reset.
STATIC
DHCP
X FACTORY
STATIC
X DHCP
FACTORY

x STATIC
DHCP
FACTORY
S


S
S
S
editing mode
X STATIC
DHCP
FACTORY
IP editing mode
IP
192.168.
015.005
Subnet
255.255.
255.000
Gateway
000.000.
000.000
IP Config




editing mode
Programmiermodus
005
015
168
192
S
S
S
S
S
editing mode
Programmiermodus
000
255
255
255
S
S
S
S
S
editing mode
Programmiermodus
000
000
000
000
S
S
S
S
S

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7 Display
7.10. Module
information
•By short-time keypress on arrow key you can scroll through module information
menu.
•Informations are the product name, the module revisions and the MacID.
7.11. General
Informations
•Longtime keypress for „fast scrolling“ in editing mode
•10 secondes without keypress results in leaving actual screen and entering the
default screen mode (4th octet of ip address). Unsaved changes gets lost
•Differences between new configuration and the configuration the module is working
with are shown by a unequal-symbol. In this case the time to default screen is only
5 seconds.
•In editing mode the screen flashes. In fast scroll mode the screen is flickering
•If the module receives a single ping, the word “ping” is shown in the display screen
for a few seconds. Afterwards the screen is reset to the screen which had been
shown before. By short-time key press on set key the ping-mode can be left
preterm.
•If the module receives a double ping, the word “ping” is shown in the display. This
screen can be left only by short-time key press on set key. The screen shown
before ping gets viewed again.
•The Led function at the display leds can be defined user specific ba setting some
bits in the process data inputs. (see Bitlayout, chapter 8 „Annex“)
•The function plc-lock can also be used by setting a bit in the process data inputs.
(see Bitlayout, chapter 8 „Annex“)
Note:
Editing mode can not be chosen in display if the plc lock bit in process data
inputs is (see Bitlayout, chapter 8 „Annex“)
BNI
EIP-502-
100-Z016
Version
SW: x.x
HW: x.x
MAC-ID
XX : XX : XX :
XX : XX : XX



…


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17
8Webserver
8.1. General
The BNI EIP-502 module includes an internal webserver to get detailed information about
the current state. Also you can use it to configurate the module and the connected IO Link
devices.
First make sure that a correct integration into your network has been done. To get a
connection to the webserver enter the IP address of the module to your browser address
bar. A welcome page with a list of all Balluff Ethernet Network-interfaces is shown.
Please use Internet Explorer 7 or higher.
8.2. Home
By click on “play”-button “Home” active.
You can get some information about the configuration and network-activity of the module.
At the top of the window you can see the navigation bar which allows you to switch between
the different webpages, just click on the corresponding text.
8.3. Diagnostic
Process
On this page you can get some information about the module’s current process data by
having a look at the leds.
If a IO Link Device is connected to one of the IO Link ports some device data is shown
besides the module. You can use this text or the port on the module as a link to “Device
properties”.
8.4. Device Properties
On this page you can get information about the IO Link device that is connected on the
selected port. Also it is possible to configure the device by using the read/write functions.
The indices and subindices which can be written or read are defined by the connected
device. So for this reason have a look at the IO Link device manual.
8.5. Diagnostic
Module
On this page you can see the current module and network status like you can see it on the
module itself.
8.6. Configurations
The configuration page allows you to configure the module. You can change network-
parameters and also assign own module information texts like a module description.
This can only be used by entering a username and a password:
Username: Balluff
Password: BNIEIP

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9Appendix
9.1. Included material
The BNI EIP consists of the following components:
•IO-Link block
•4 blind plugs M12
•Ground strap
•Screw M4x6
•20 labels
9.2. Ordercode
BNI EIP-502-105-Z015
Balluff Network Interface
Ethernet IP
Functions
502 = IP 67 IO Link Master-Modul
Variants
105 = Display version, 2-port switch
Mechanical version
Z015 = Die-cast zinc housing
Material: 1. Balluff housing version
Uplink: 2 x M12x1 internal thread
Power: 7/8“ external thread
Sensor Ports: 8 x M12x1 internal thread
9.3. Order Information
Product ordering code
Order code
BNI EIP-502-105-Z015
BNI004A

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