Balluff BNI IOL-252-000-Z013 User manual

BNI IOL-252-000-Z013
BNI IOL-252-S01-Z013
BNI IOL-256-000-Z013
BNI IOL-256-S01-Z013
User’s Guide

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1
Table of contents
1General 3
1.1. Structure of the manual 3
1.2. Typographical conventions 3
Enumerations 3
Actions 3
Syntax 3
Cross-references 3
1.3. Symbols 3
1.4. Abbreviations 3
1.5. Deviating views 3
2Safety 4
2.1. Proper use 4
2.2. Installation and startup 4
2.3. General safety instructions 4
2.4. Resistance to aggressive substances 4
Hazardous voltage 4
3Getting Started 5
3.1. Connection overview 5
3.2. Mechanical connection 6
3.3. Electrical connection 6
Power supply of the outputs 6
Function ground 6
IO-Link interface 6
Connecting the actuator hub 6
Module version 7
Actuator interface 7
4IO-Link Interface 8
IO-Link Data 8
4.1. Process data / Input data 8
BNI IOL-252-000-Z013 8
BNI IOL-252-S01-Z013 9
BNI IOL-256-000-Z013 9
BNI IOL-256-S01-Z013 9
4.2. Process data / Output data 10
BNI IOL-252-xxx-Z013 10
BNI IOL-256-xxx-Z013 10
Parameter Data / Request data 11
Fault state segment 1 12
Voltage monitoring 12
Actuator short circuit 12
Actuator warning 13
Feedback 14
Suppress events 14
4.3. Errors 15
4.4. Events 15
5Technical data 16
5.1. Dimensions 16
5.2. Mechanical data 16
5.3. Operating conditions 16
5.4. Electrical data 16
5.5. LED indicators 17
Status LED 17
LED O-ports Standard 17

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6Appendix 18
6.1. Typ Code 18
6.2. Order information 18
6.3. Scope of delivery 18

Balluff Network Interface / IO-Link BNI IOL-25x-xxx-Z013
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1General
1.1. Structure of the
manual
This manual is structured such that one chapter is builds on the other.
Chapter 1: General
Chapter 2: Basic safety instructions
…….
1.2. Typographical
conventions
The following typographical conventions are used in this manual.
Enumerations
Enumeration is shown in the form of lists with bullets.
•Keyword 1
•Keyword 2
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1
Result of action
Action instruction 2
Actions can also be indicated as numbers in parentheses.
(1) Step 1
(2) Step 2
(3)
Syntax
Numbers:
Decimal numbers are shown without additional information (e.g., 123),
hexadecimal numbers are shown with the additional indicator hex (e.g., 00hex).
Cross-references
Cross references indicate where further information on the subject can be found.
1.3. Symbols
Note
This symbol indicates general notes.
Attention!
This symbol indicates a safety instruction that must be followed without exception.
1.4. Abbreviations
BNI
O
DPP
IOL
EMC
FE
SPDU
Balluff Network Interface
Standard output port
Direct parameter page
IO-Link
Electromagnetic Compatibility
Function ground
Service Protocol Data Unit
1.5. Deviating views
Product views and illustrations in this user's guide may differ from the actual product. They
are intended only as illustrative material.

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4
2Safety
2.1. Proper use
This guide describes the Balluff Network Interface BNI IOL-25x-xxx-Z013 for the application
as a peripheral output module to establish connection of actuators. Hereby it is about an IO-
Link device which communicates by means of IO-Link protocol with the superordinate IO-Link
master assembly.
2.2. Installation and
startup
Note
Installation and startup are to be performed only by trained specialists. Qualified
personnel are persons who are familiar with the installation and operation of the
product, and who fulfills the qualifications required for this activity. Any damage
resulting from unauthorized manipulation or improper use voids the anufacturer's
guarantee and warranty. The Operator is responsible for ensuring that
applicable of safety and accident prevention regulations are complied with.
2.3. General safety
instructions
Commissioning and inspection
Before commissioning, carefully read the operating manual.
The system must not be used in applications in which the safety of persons is dependent on
the function of the device.
Authorized Personnel
Installation and commissioning may only be performed by trained specialist personnel.
Intended use
Warranty and liability claims against the manufacturer are rendered void by:
•Unauthorized tampering
•Improper use
•Use, installation or handling contrary to the instructions provided in this operating
manual
Obligations of the Operating Company
The device is a piece of equipment from EMC Class A. Such equipment may generate RF
noise. The operator must take appropriate precautionary measures. The device may only be
used with an approved power supply. Only approved cables may be used.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Intended use is ensured only when the housing is fully installed.
2.4. Resistance to
aggressive
substances
Note
The BNI modules generally have a good chemical and oil resistance. When
used in aggressive media (eg chemicals, oils, lubricants and coolants each in
high concentration (ie, low water content)) must be checked prior application-
related material compatibility. In the event of failure or damage to the BNI
modules due to such aggressive media are no claims for defects.
Hazardous
voltage
Note
Disconnect all power before servicing equipment.
Note
In the interest of product improvement, the Balluff GmbH reserves the right to
change the specifications of the product and the contents of this manual at any
time without notice.

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3Getting Started
3.1. Connection
overview
Connection overview
1 Mounting hole
2 Label
3 Supply voltage connection
4 Status LED
5 Standard output port 1
6 Standard output port 3
7 Standard output port 5
8 Standard output port 7
9 Mounting hole
10 Pin/Port LED: Signal status
11 Standard output port 6
12 Standard output port 4
13 Standard output port 2
14 Standard output port 0
15 IO-Link interface
16 Ground connection
1
14
13
4
5
6
7
8
9
10
11
12
15
16
2
3

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3 Getting Started
3.2. Mechanical
connection
The modules BNI IOL-25x-xxx-Z013 are attached by using 2 M6 screws and 2 spacers.
3.3. Electrical
connection
The BNI IOL-25x modules have a separate supply voltage connection. Power is provided
through the 7/8” male plug. The module is divided into two segments. 4 or 8 outputs
respectively can be switched for each segment. The segments are galvanic isolated from
each other.
The connection of communication takes place through the IO-Link interface. Power for the
IO-Link interface is provided by the host IO-Link Master directly and it is galvanic isolated
from the supply voltage of both output segments.
Power supply of
the outputs
Power IN (7/8”, male)
Pin
Function
1
GND, reference potential segment 1
2
GND, reference potential segment 2
3
FE, Function earth
4
+24V, power supply, outputs segment 2
5
+24V, power supply, outputs segment 1
Function ground
Note
The FE connection from the housing to the machine must be low-impedance and
kept as short as possible.
IO-Link interface
IO-Link (M12, A-coded, male)
Pin
Function
1
Power supply controller, +24V, max 1,1A
2
-
3
GND, Reference potential
4
C/Q, IO-Link data transmission channel
Connecting the
actuator hub
Connection protection ground to FE terminal, if present.
Connecting the power supply of the segments.
Connect the incoming IO-Link line to the actuator hub.
Note
A standard 3 wire sensor cable is used for connection to the host IO-Link master.

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3 Getting Started
Module version
Hub versions
Digital port
BNI IOL-252-000-Z013
8 outputs
BNI IOL-252-S01-Z013
8 outputs with additional diagnostics
BNI IOL-256-000-Z013
16 outputs
BNI IOL-256-S01-Z013
16 outputs with additional diagnostics
Actuator interface
Standard output port ( M12, A-coded, female)
Pin
Function
1
-
2
Output 2 1)
3
GND
4
Output 1
5
FE
1) In case of BNI IOL-252-… not used
Note
Maximum 2A per output.
Total current of segment supply is maximum 9A.
Note
Unused O-port socket must be fitted with cover caps to ensure IP67 protection
rating.
Note
Tightenning torque: M12 –0,4 Nm
7/8 –1,5 Nm

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4IO-Link Interface
IO-Link Data
BNI IOL-252-000-Z013
Data transmission rate
COM2 (38,4 kBaud)
Frame type
2.3
Minimal cycle time
3 ms
Process data cycle time
3 ms, at minimal cycle time
Process data length
1 Bytes output
BNI IOL-252-S01-Z013
Data transmission rate
COM2 (38,4 kBaud)
Frame type
1
Minimal cycle time
3 ms
Process data cycle time
18 ms, at minimal cycle time
Process data length
4 Bytes input, 1 Bytes output
BNI IOL-256-000-Z013
Data transmission rate
COM2 (38,4 kBaud)
Frame type
2.4
Minimal cycle time
3 ms
Process data cycle time
3 ms, at minimal cycle time
Process data length
2 Bytes output
BNI IOL-256-S01-Z013
Data transmission rate
COM2 (38,4 kBaud)
Frame type
1
Minimal cycle time
3 ms
Process data cycle time
24 ms, at minimal cycle time
Process data length
7 Bytes input, 2 Bytes output
4.1. Process data /
Input data
BNI IOL-252-000-
Z013
No input data

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4 IO-Link Interface
BNI IOL-252-S01-
Z013
Byte 0
Byte 1
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Feedback port 7.0
Feedback port 5.0
Feedback port 3.0
Feedback port 1.0
Feedback port 6.0
Feedback port 4.0
Feedback port 2.0
Feedback port 0.0
-
-
-
-
-
Undervoltage UA2
Undervoltage UA1
Undervoltage US
Byte 2
Byte 3
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Short circuit port 7.0
Short circuit port 5.0
Short circuit port 3.0
Short circuit port 1.0
Short circuit port 6.0
Short circuit port 4.0
Short circuit port 2.0
Short circuit port 0.0
Warning port 7.0
Warning port 5.0
Warning port 3.0
Warning port 1.0
Warning port 6.0
Warning port 4.0
Warning port 2.0
Warning port 0.0
BNI IOL-256-000-
Z013
No input data
BNI IOL-256-S01-
Z013
Byte 0
Byte 1
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Feedback port 6.1
Feedback port 4.1
Feedback port 2.1
Feedback port 0.1
Feedback port 6.0
Feedback port 4.0
Feedback port 2.0
Feedback port 0.0
Feedback port 7.1
Feedback port 5.1
Feedback port 3.1
Feedback port 1.1
Feedback port 7.0
Feedback port 5.0
Feedback port 3.0
Feedback port 1.0
Byte 2
Byte 3
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
-
-
-
-
-
Undervoltage UA2
Undervoltage UA1
Undervoltage US
Short circuit port 6.1
Short circuit port 4.1
Short circuit port 2.1
Short circuit port 0.1
Short circuit port 6.0
Short circuit port 4.0
Short circuit port 2.0
Short circuit port 0.0
Signal port (x):
x.0: Pin 4,
X.1: Pin 2
Signal port (x):
x.0: Pin 4,
X.1: Pin 2

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4 IO-Link Interface
Byte 4
Byte 5
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Short circuit port 7.1
Short circuit port 5.1
Short circuit port 3.1
Short circuit port 1.1
Short circuit port 7.0
Short circuit port 5.0
Short circuit port 3.0
Short circuit port 1.0
Warning port 6.1
Warning port 4.1
Warning port 2.1
Warning port 0.1
Warning port 6.0
Warning port 4.0
Warning port 2.0
Warning port 0.0
Byte 6
7
6
5
4
3
2
1
0
Warning port 7.1
Warning port 5.1
Warning port 3.1
Warning port 1.1
Warning port 7.0
Warning port 5.0
Warning port 3.0
Warning port 1.0
4.2. Process data /
Output data
BNI IOL-252-xxx-
Z013
Byte 0
7
6
5
4
3
2
1
0
port 7.0
port 5.0
port 3.0
port 1.0
port 6.0
port 4.0
port 2.0
port 0.0
BNI IOL-256-xxx-
Z013
Byte 0
Byte 1
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
port 6.1
port 4.1
port 2.1
port 0.1
port 6.0
port 4.0
port 2.0
port 0.0
port 7.1
port 5.1
port 3.1
port 1.1
port 7.0
port 5.0
port 3.0
port 1.0
Signal port (x):
x.0: Pin 4,
X.1: Pin 2
Signal port (x):
x.0: Pin 4,
X.1: Pin 2
Signal port (x):
x.0: Pin 4,
X.1: Pin 2

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4 IO-Link Interface
Parameter Data /
Request data
DPP
SPDU
Object name
Length
Range
Default value
Index
Index
Sub-
Index
Identification data
07hex
Vendor ID
2 Byte
read only
0378hex
08hex
09hex
Device ID
3 Byte
050705hex
05070Ahex
050710hex
05070Bhex
0A hex
0Bhex
10hex
0
Vendor name
7 Byte
BALLUFF
11hex
0
Vendor text
15 Byte
www.balluff.com
12hex
0
Product name
20 Byte
BNI IOL-252-000-Z013
BNI IOL-252-S01-Z013
BNI IOL-256-000-Z013
BNI IOL-256-S01-Z013
13hex
0
Product ID
7 Byte
BNI0033
BNI003W
BNI0034
BNI003Y
14hex
0
Product text
22 Byte
Actor hub metal 8 outputs
Actor hub metal 8 outputs
Actor hub metal 16 outputs
Actor hub metal 16 outputs
16hex
0
Hardware
Revision
1 Byte
17hex
0
Firmware
Revision
23 Byte
Parameter data
42hex
0
1-16
Fault state seg. 1
2 Byte
0hex…FFFFhex
0hex
43hex
0
1-16
Fault state seg. 2
2 Byte
0hex…FFFFhex
0hex
44hex
0
1-8
Voltage
monitoring
1 Byte
0hex…FFhex
-
45hex
0
1-16
Actuator short
circuit
2 Byte
0hex…FFFFhex
-
46hex
0
1-16
Actuator warning
2 Byte
0hex…FFFFhex
-
47hex
0
1-16
Feedback
2 Byte
0hex…FFFFhex
-
9Fhex
0
Suppress events
1 Byte
0hex…FFhex
0hex

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4 IO-Link Interface
Fault state
segment 1
Byte 0
Byte 1
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Fault state 6.0
Fault state 4.0
Fault state 2.0
Fault state 0.0
Fault state 6.1*
Fault state 4.1*
Fault state 2.1*
Fault state 0.1*
Only in case of BNI IOL-256-xxx-Z013
Note
The fault state „11“ will be interpreted by software as „00“.
Voltage
monitoring
Byte 0
7
6
5
4
3
2
1
0
-
-
-
-
-
Undervoltage UA2
Undervoltage UA1
Undervoltage US
Actuator
short
circuit
In case of BNI IOL-252-xxx-Z013
Byte 0
7
6
5
4
3
2
1
0
Short circuit port 7.0
Short circuit port 5.0
Short circuit port 3.0
Short circuit port 1.0
Short circuit port 6.0
Short circuit port 4.0
Short circuit port 2.0
Short circuit port 0.0
In case of BNI IOL-256-xxx-Z013
Byte 0
Byte 1
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Short circuit port 6.1
Short circuit port 4.1
Short circuit port 2.1
Short circuit port 0.1
Short circuit port 6.0
Short circuit port 4.0
Short circuit port 2.0
Short circuit port 0.0
Short circuit port 7.1
Short circuit port 5.1
Short circuit port 3.1
Short circuit port 1.1
Short circuit port 7.0
Short circuit port 5.0
Short circuit port 3.0
Short circuit port 1.0
Fault state port (x)
00 –0
01 –1
10 –Last status
11 –Not defined
Short circuit at signal port on
port x
Short circuit port x.0 = Pin 4
Short circuit at signal
port on port x
Short circuit port x.0 = Pin 4
Short circuit port x.1 = Pin 2

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4 IO-Link Interface
Actuator
warning
In case of BNI IOL-252-xxx-Z013
Byte 0
7
6
5
4
3
2
1
0
Actuator warning port 7.0
Actuator warning port 5.0
Actuator warning port 3.0
Actuator warning port 1.0
Actuator warning port 6.0
Actuator warning port 4.0
Actuator warning port 2.0
Actuator warning port 0.0
In case of BNI IOL-256-xxx-Z013
Byte 0
Byte 1
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Actuator warning port 6.1
Actuator warning port 4.1
Actuator warning port 2.1
Actuator warning port 0.1
Actuator warning port 6.0
Actuator warning port 4.0
Actuator warning port 2.0
Actuator warning port 0.0
Actuator warning port 7.1
Actuator warning port 5.1
Actuator warning port 3.1
Actuator warning port 1.1
Actuator warning port 7.0
Actuator warning port 5.0
Actuator warning port 3.0
Actuator warning port 1.0
Actuator warning at signal port on
port x
Actuator warning port x.0 = Pin 4
Actuator warning at signal port on
port x
Actuator warning port x.0 = Pin 4
Actuator warning port x.1 = Pin 2

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4 IO-Link Interface
Feedback
In case of BNI IOL-252-xxx-Z013
Byte 0
7
6
5
4
3
2
1
0
Feedback port 7.0
Feedback port 5.0
Feedback port 3.0
Feedback port 1.0
Feedback port 6.0
Feedback port 4.0
Feedback port 2.0
Feedback port 0.0
In case of BNI IOL-256-xxx-Z013
Byte 0
Byte 1
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Feedback port 6.1
Feedback port 4.1
Feedback port 2.1
Feedback port 0.1
Feedback port 6.0
Feedback port 4.0
Feedback port 2.0
Feedback port 0.0
Feedback port 7.1
Feedback port 5.1
Feedback port 3.1
Feedback port 1.1
Feedback port 7.0
Feedback port 5.0
Feedback port 3.0
Feedback port 1.0
Note
Actuator short circuit: overload or short circuit of the output signal against 0V.
Actuator warning signal: short circuit of the output signal against +24V.
Suppress
events
0 –Release Event
1 –Suppress Event
Byte 0
7
6
5
4
3
2
1
0
-
-
-
Error output segment 2
Error output segment 1
Undervoltage UA2
Undervoltage UA1
Undervoltage US
Feedback at signal port on
port x
Feedback port x.0 = Pin 4
Feedback at signal port on
port x
Feedback port x.0 = Pin 4
Feedback port x.1 = Pin 2

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4 IO-Link Interface
4.3. Errors
Error Code
Additional Code
Device application
error
Index not available
0x80
0x11
Device application
error
Subindex not available
0x80
0x12
Device application
error
Value out of range
0x80
0x30
4.4. Events
Class / Qualifier
Code ( high + low)
Mode
Type
Instance
Appears
Error
AL
Device Hardware
Supply
Supply low voltage
U2 = Supply + 24V
0xC0
0x30
0x03
0x5000
0x0100
0x0010
0x0002
0xF3
0x5112
Disappears
Error
AL
Device Hardware
Supply
Supply low voltage
U2 = Supply + 24V
0x80
0x30
0x03
0x5000
0x0100
0x0010
0x0002
0xB3
0x5112
Appears
Error
AL
Device Hardware
Supply
Supply low voltage
Low UA1
0xC0
0x30
0x03
0x5000
0x0100
0x0010
0x0004
0xF3
0x5114
Disappears
Error
AL
Device Hardware
Supply
Supply low voltage
Low UA1
0x80
0x30
0x03
0x5000
0x0100
0x0010
0x0004
0xB3
0x5114
Appears
Error
AL
Device Hardware
Supply
Supply low voltage
Low UA2
0xC0
0x30
0x03
0x5000
0x0100
0x0010
0x0006
0xF3
0x5116
Disappears
Error
AL
Device Hardware
Supply
Supply low voltage
Low UA2
0x80
0x30
0x03
0x5000
0x0100
0x0010
0x0006
0xB3
0x5116
Appears
Error
AL
Device Hardware
Output
Output Stages
Segment 1
0xC0
0x30
0x03
0x5000
0x0400
0x0010
0x00
0xF3
0x5410
Disappears
Error
AL
Device Hardware
Output
Output Stages
Segment 1
0x80
0x30
0x03
0x5000
0x0400
0x0010
0x00
0xB3
0x5410
Appears
Error
AL
Device Hardware
Output
Output Stages
Segment 2
0xC0
0x30
0x03
0x5000
0x0400
0x0010
0x01
0xF3
0x5411
Disappears
Error
AL
Device Hardware
Output
Output Stages
Segment 2
0x80
0x30
0x03
0x5000
0x0400
0x0010
0x01
0xB3
0x5411

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5Technical data
5.1. Dimensions
5.2. Mechanical data
Housing material
Die-cast zinc housing
IO-Link port
M12, A-coded, male
O-ports
M12, female, 5poles
Enclosure rating per IEC 60529
IP 67 (only when plugged in and threaded in)
Weight
500 g
Dimensions (W x H x D in mm)
68 x 181,5 x 32,4
5.3. Operating
conditions
Operating temperature
–5 °C … +55 °C
Storage temperature
–25 °C … +70 °C
EMV / EMC
EN 61000-4-2/3/4/5/6
Severity level 2B/3A/4B/2B/3A
Vibration/shock
EN 60068-2-6, EN 60068-2-27
EN 60068-2-29, EN 60068-2-64
5.4. Electrical data
Supply voltage
18….30.2 V DC, per EN 61131-2
Ripple
< 1%
Current consumption without load
≤ 90 mA

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5 Technical data
5.5. LED indicators
Status LED
LED
Indicator
Function
LED 1
Green / Red
Supply module ok / Undervoltage
LED 3
Green / Red
Supply segment 1 / Undervoltage
LED 4
Green / Red
Supply segment 2 / Undervoltage
LED 6
Green / Green flashing
Communication error / Communication ok
LED O-ports
Standard
Indicators
Function LED Pin 2 / Pin 4
Out
Output signal = 0
Yellow, static
Output signal = 1
Red
Output port: Imax, Over-current
Port/Pin LED:
Status output ports
LED 1-6, Status LED

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6Appendix
6.1. Typ Code
BNI IOL-25x-xxx-Z013
Balluff Network Interface
IO-Link Interface
Functions
252 = 8 outputs
256 = 16 outputs
Versions
000 = Standard version
S01 = version with additional diagnostics
Mechanical design
Z013 = Die-cast zinc housing, matte nickel plated
Bus connection and power supply 1xM12 external thread
O-ports: 8xM12, female, 5-poles, internal thread
Supply voltage segment 1&2: 1x7/8“ external thread
6.2. Order
information
Product ordering code
Ordering code
BNI IOL-252-000-Z013
BNI0033
BNI IOL-252-S01-Z013
BNI003W
BNI IOL-256-000-Z013
BNI0034
BNI IOL-256-S01-Z013
BNI003Y
6.3. Scope of
delivery
BNI IOL-…-Z013 consists of the following components:
IO-Module
4 filler plugs M12
Ground connection band
Screw M4x6
20 Labels
User’s guide

Balluff Network Interface / IO-Link BNI IOL-25x-xxx-Z013
www.balluff.com
19
www.balluff.com
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Tel. [phone]
Fax [phone]
[email protected]
No. 899447-726 EN 02.123983 Edition E17 Replaces Edition 1311 Subject to modifications.