Balluff BNI PNT-508-105-Z031-002 User manual

BNI PNT-508-105-Z031
BNI PNT-508-105-Z031-002
BNI PNT-508-105-Z031-004
IP67 Module
User´s Guide

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Table of contents
1General 4
1.1. About this manual 4
1.2. Structure of the manual 4
1.3. Typographical conventions 4
Enumerations 4
Actions 4
Syntax 4
Cross-references 4
1.4. Symbols 4
1.5. Abbreviations 4
2Safety 5
2.1. Proper use 5
2.2. Installation and startup 5
2.3. General safety instructions 5
2.4. Resistance to aggressive substances 5
Hazardous voltage 5
3Getting Started 6
3.1. Module overview 6
3.2. Mechanical connection 7
3.3. Electrical connection 7
Power supply 7
Grounding 7
PROFINET Interface BNI PNT-508-105-Z031and BNI PNT-508-105-Z031-004 8
PROFINET Interface BNI PNT-508-105-Z031-002 and BNI PNT-508-105-Z031-004 8
I/O port 9
IO-Link port 9
Port 9
4Technical data 10
4.1. Dimensions BNI PNT-508-105-Z031 10
4.2. Mechanical data 10
4.3. Operating conditions 10
4.4. Electrical data 10
4.5. ProfiNet 10
4.6. Dimensions BNI PNT-508-105-Z031-002 11
4.7. Mechanical data 11
4.8. Operating conditions 11
4.9. Electrical data 11
4.10. ProfiNet 11
4.11. Dimensions BNI PNT-508-105-Z031-004 12
4.12. Mechanical data 12
4.13. Operating conditions 12
4.14. Electrical data 12
4.15. ProfiNet 12
4.16. Function indicators 13
Module status 13
Port 13
5Integration 14
5.1. Configuration 14
GSDML file 14
Integration of the module 14
Configuration of the header module 15
Hardware configuration 16
IO-Link configuration 17
Device name, Profinet address 18
Establishing device relationship 19

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Assigning device name 19
Concluding the configuration 20
5.2. Functions in module properties 21
Module settings 21
Port functions 21
Safe state 21
5.3. Bit mapping and function 22
Inputs pin 4 22
Inputs pin 2 22
Outputs pin 4 22
Outputs pin 2 22
IO–Link modules 22
Actuator shutdown pin 4 / pin 2 22
Actuator warning pin 4 / pin 2 22
Restart pin 4 / pin 2 22
Switching IO-Link diagnostics on / off 23
IO-Link communication 23
Peripheral error, socket 23
Short circuit 23
Sensor supply 23
Station diagnostics 23
Display LED 23
IO-Link functions 24
Cycle settings 24
Data selection 24
Validation 24
Parameter server 25
6Display 26
6.1. General 26
6.2. Controls and visualization 26
6.3. Display information 26
6.4. Design and symbols 27
6.5. Startup 27
6.6. Main menu 27
6.7. Factory Reset 28
6.8. Module Info 28
7Webserver 29
7.1. General 29
7.2. Home 30
7.3. Diagnostics procedure 31
7.4. Device properties 32
7.5. Diagnostics module 34
7.6. Configurations 35
7.7. Contact 35
8Diagnostics 36
8.1. Diagnostics message 36
8.2. Block Header 37
Block Type 37
Block Length 37
Block Version High 37
Block Version Low 37
Alarm Type 37
API 37
Slot 37
Subslot 37
Module ID 37
Submodule ID 37
8.3. AlarmSpecifier 38
Sequence Number 38
Channel Diagnostic 38
Manufacturer-Specific Diagnosis 38
Submodules 38

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Diagnostic State 38
ARDiagnosis State 38
User Structure ID 38
8.4. Channel Number 39
8.5. Channel Properties 40
Type 40
Accumulative 40
Maintenance 40
Specifier 40
Direction 40
8.6. Channel Error Type 41
9Configuration of IO-Link devices 42
General 42
Function block 42
Reading 42
Writing 42
10 Appendix 43
10.1. Included in the scope of delivery 43
10.2. Order number 43
10.3. Order information 43

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1General
1.1. About this
manual
The BNI PNT-… is a decentral IO-Link input and output module for connecting to a
ProfiNet™ network.
1.2. Structure of the
manual
This manual is structured such that one chapter is builds on the other.
Chapter 1: General
Chapter 2: Basic safety instructions
……..
1.3. Typographical
conventions
The following typographical conventions are used in this manual.
Enumerations
Enumeration is shown in the form of lists with bullets.
•Keyword 1
•Keyword 2
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1
Result of action
Action instruction 2
Actions can also be indicated as numbers in parentheses.
(1) Step 1
(2) Step 2
Syntax
Numbers:
Decimal numbers are shown without additional information (e.g., 123),
hexadecimal numbers are shown with the additional indicator hex (e.g., 00hex) or the prefix
"0x" (e.g., 0x00).
Cross-references
Cross references indicate where further information on the subject can be found.
1.4. Symbols
Note
This symbol indicates general notes.
Note
This symbol indicates a safety instruction that must be followed without exception.
1.5. Abbreviations
BNI Balluff Network Interface
EMC Electromagnetic Compatibility
FE Functional ground
I Standard input port
O Standard output port
PNT ProfiNet™
UA Actuator supply undervoltage
US Sensor supply undervoltage

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2Safety
2.1. Proper use
The BNI PNT-… is a decentral IO-Link input and output module for connecting to a
ProfiNet™ network.
2.2. Installation and
startup
Note
Installation and startup are to be performed only by trained specialists. Qualified
personnel are persons who are familiar with the installation and operation of the
product, and who fulfills the qualifications required for this activity. Any damage
resulting from unauthorized manipulation or improper use voids the anufacturer's
guarantee and warranty. The Operator is responsible for ensuring that
applicable of safety and accident prevention regulations are complied with.
2.3. General safety
instructions
Commissioning and inspection
Before commissioning, carefully read the operating manual.
The system must not be used in applications in which the safety of persons is dependent on
the function of the device.
Authorized Personnel
Installation and commissioning may only be performed by trained specialist personnel.
Intended use
Warranty and liability claims against the manufacturer are rendered void by:
Unauthorized tampering
Improper use
Use, installation or handling contrary to the instructions provided in this operating
manual
Obligations of the Operating Company
The device is a piece of equipment from EMC Class A. Such equipment may generate RF
noise. The operator must take appropriate precautionary measures. The device may only be
used with an approved power supply. Only approved cables may be used.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Intended use is ensured only when the housing is fully installed.
2.4. Resistance to
aggressive
substances
Note
The BNI modules generally have a good chemical and oil resistance. When
used in aggressive media (eg chemicals, oils, lubricants and coolants each in
high concentration (ie, low water content)) must be checked prior application-
related material compatibility. In the event of failure or damage to the BNI
modules due to such aggressive media are no claims for defects.
Hazardous
voltage
Note
Disconnect all power before servicing equipment.
Note
In the interest of product improvement, the Balluff GmbH reserves the right to
change the specifications of the product and the contents of this manual at any
time without notice.

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3Getting Started
3.1. Module overview
Figure 1 –Overview of BNI PNT-508-105-Z031_xxx
1 Ground connection
2 Display
3 Status LED
4 Port 0
5 Pin/port LED: signal status
6 Port 2
7 Port 4
8 Schilder
9 Port 6
10 Mounting hole
11 PROFINET ™ port 1
12 PROFINET ™ port 2
13 Port 1
14 Power IN/OUT
15 Port 3
16 Port 5
17 Power IN/OUT
18 Port 7
1
10
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

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3 Getting Started
3.2. Mechanical
connection
The module is secured by means of two M6 screws and two washers.
Insulation support is available separately.
3.3. Electrical
connection
Power supply
Power supply
Pin
Function
Description
1
24 V
Module / sensor power supply (max. 16A)
2
0 V
GND Module / sensor power supply
3
+24 V
Actuator power supply (max. 16A)
4
0 V
GND actuator power supply
5
FE
Function ground
Note
Provide sensor/bus power and actuator power from separate power sources if
possible. Total current <16A per Pin. The total current of all modules may not
exceed 16A even when daisy chaining the power supply.
Grounding
Note
The ground connection between housing and machine must have a low
impedance and be as short as possible.

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3 Getting Started
PROFINET
Interface BNI
PNT-508-105-
Z031and BNI PNT-
508-105-Z031-004
Pin
Function
Description
1
Tx+
2
Tx-
3
Rx+
4
n.c.
5
n.c.
6
Rx-
7
n.c.
8
n.c.
PROFINET
Interface BNI
PNT-508-105-
Z031-002 and BNI
PNT-508-105-
Z031-004
Pin
Function
Description
1
TX
2
RX
Note!
The FO port does not support the measurement of the optical power level. Thus
the optical diagnosis for received optical power levels is not supported.
Note!
Unused ports socket must be fitted with cover caps to ensure IP67 protection
rating.

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3 Getting Started
I/O port
M12, A-coded, female
Pin
Function
1
+24 V, 200 mA
2
Input/output 2A
3
GND
4
Input/output 2A
5
FE
Note
For the digital sensor inputs, refer to guideline on inputs EN 61131-2, Type 2.
Note
Each output receives a maximum current of 2.0 A.The total current of the
module must not exceed 16 A.
Note
Unused I/O ports must be provided with cover caps in order to ensure enclosure
rating IP67.
IO-Link port
M12, A-coded, female
Pin
Function
1
+24 V, 1.6 A
2
Input/output 2A
3
GND
4
IO-Link / input / output 2A
5
n.a.
Port
Port
0-7
BNI PNT-508-105-Z031
IN / OUT / IO-Link
BNI PNT-508-105-Z031-002
IN / OUT / IO-Link
BNI PNT-508-105-Z031-004
IN / OUT / IO-Link

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4Technical data
4.1. Dimensions BNI
PNT-508-105-Z031
4.2. Mechanical data
Housing material
Die-cast zinc, matte nickel-plated
Housing protection type in
accordance with IEC 60529
IP 67 (only in plugged-in and screwed-down state, and
depending on the connector system which is used.)
Dimensions (W x H x D in mm)
84.4 x 185.4 x 47
Type of installation
Screw installation with 2 securing holes
Ground strap installation
M4
Weight
Approx. 950 gr.
4.3. Operating
conditions
Operating temperature Ta
Storage temperature
-5 °C ... 55 °C
-25 C ... 70 °C
EMC
- Immunität / Immunity
- Emission / Emission
EMC-directive 2004/108/EEC
- EN 61000-6-2
- EN 61000-6-4
Vibration/shock
EN 60068-2-6, EN 60068-2-27
EN 60068-2-29, EN 60068-2-64
4.4. Electrical data
Supply voltage
18...30.2 V DC, in accordance with EN 61131-2
Ripple
<1%
Input current
120 mA @24V
4.5. ProfiNet
PROFINET Port
2 x 10Base-/100Base-Tx
Cable types per IEEE 802.3
min. STP CAT 5e
Data transmission rate
10/100 Mbit/s
Max. cable length
100 m
Flow control
Half Duplex/Full Duplex (IEEE 802.33x-Pause)

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4 Technical data
4.6. Dimensions BNI
PNT-508-105-
Z031-002
4.7. Mechanical data
Housing material
Die-cast zinc, matte nickel-plated
Housing protection type in
accordance with IEC 60529
IP 67 (only in plugged-in and screwed-down state, and
depending on the connector system which is used.)
Dimensions (W x H x D in mm)
84.4 x 185.4 x 47
Type of installation
Screw installation with 2 securing holes
Ground strap installation
M4
Weight
Approx. 950 gr.
4.8. Operating
conditions
Operating temperature Ta
Storage temperature
-5 °C ... 55 °C
-25 C ... 70 °C
EMC
- Immunität / Immunity
- Emission / Emission
EMC-directive 2004/108/EEC
- EN 61000-6-2
- EN 61000-6-4
Vibration/shock
EN 60068-2-6, EN 60068-2-27
EN 60068-2-29, EN 60068-2-64
4.9. Electrical data
Supply voltage
18...30.2 V DC, in accordance with EN 61131-2
Ripple
<1%
Input current
220 mA @24V
4.10. ProfiNet
PROFINET Port
2 x 100Base Fx POF
Date transmission rate
100 mbit/s
Max. cable length
50 m
Flow control
Half Duplex/Full Duplex (IEEE 802.33x-Pause)

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4 Technical data
4.11. Dimensions
BNI PNT-508-105-
Z031-004
4.12. Mechanical
data
Housing material
Die-cast zinc, matte nickel-plated
Housing protection type in
accordance with IEC 60529
IP 67 (only in plugged-in and screwed-down state, and
depending on the connector system which is used.)
Dimensions (W x H x D in mm)
84.4 x 185.4 x 47
Type of installation
Screw installation with 2 securing holes
Ground strap installation
M4
Weight
Approx. 950 gr.
4.13. Operating
conditions
Operating temperature Ta
Storage temperature
-5 °C ... 55 °C
-25 C ... 70 °C
EMC
- Immunität / Immunity
- Emission / Emission
EMC-directive 2004/108/EEC
- EN 61000-6-2
- EN 61000-6-4
Vibration/shock
EN 60068-2-6, EN 60068-2-27
EN 60068-2-29, EN 60068-2-64
4.14. Electrical data
Supply voltage
18...30.2 V DC, in accordance with EN 61131-2
Ripple
<1%
Input current
220 mA @24V
4.15. ProfiNet
PROFINET Port
1 x 10Base-/100Base-Tx
1 x 100Base Fx POF
Date transmission rate
100 mbit/s
Max. cable length
50 m
Flow control
Half Duplex/Full Duplex (IEEE 802.33x-Pause)

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4 Technical data
4.16. Function
indicators
Module status
LED
Display
Function
US1
Green
Input power OK
Red, flashing
Low Input power (< 18 V)
US2
Green
Output power OK
Red, flashing
Low Output power (< 18V)
Red
No Output power (< 11V)
SF
off
No error
Red
Diagnosis message; system fault
Red, flashing
Service DCP signal started via bus
BF
off
No error
Red
No configuration; or no physical link
Red, flashing
No data exchange
ACT
Yellow
Data transfer
LNK
Green
Connection
Port
Standard port
Status
Function
off
Status of input or output pin is 0
Yellow
Status of input or output pin is 1
Both LEDs flashing red
Short circuit at sensor supply between pin 1 and pin 3
Red
Short circuit at output at pin 2 / 4 against pin 3
Red
No high signal at diagnostic input
IO-Link port
Status
Function
Green
IO-Link –connection active
Green, flashing
No IO-Link –connection or wrong IO-Link device
Green, fast flashing
IO-Link pre-operate during data management
Red, fast flashing
Validation failed / wrong configuration of IO-Link data length
Red, fast flashing
Data management failed / wrong device for data management
Red
IO-Link short circuit, pin 4 against pin 3
Status-LEDs
Port-LEDs

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5Integration
5.1. Configuration
When planning Profibus devices, a device is depicted as a modular system with a header
module and several data modules. The screenshots shown here have been taken from the
configuration software of the Siemens HW config.
GSDML file
The device data required for project planning is saved in GSDML files (Generic Station
Description Markup Language). The GSDML files are available in two languages as an
Internet download (www.balluff.com). The data modules of an IO-Link module are depicted in
the project planning software according to the slot.
The GSDML file makes the possible data modules available (input or output of different data
ranges). For configuration of the IO-Link modules, the corresponding data modules are
assigned to a slot.
Integration of
the module
The device can be found by searching in the catalog and inserted in the Profinet section by
drag & drop.
In the BNI PNT-508-105-Z031 / BNI PNT-508-105-Z031-002 / BNI PNT-508-105-Z031-004
module port functions (input, output, diagnostic input, IO-Link) or diagnostic messages can be
defined here.
The submodules PN-IO, port 1-M12, port 2-M12 are used for Profinet communication.
In X1 PN-IO, functions such as prioritized run-up or the domains for the ring topology can be
selected.
The remaining slots preassigned in the default configuration (1-8) are placeholders for the IO-
Link modules or standard I/O modules.
Slot 1 is for the first IO-Link port / standard I/O port (port 0), slot 8 for the last (port 7).
If IO-Link communication is planned for a given port, the standard I/O module must be deleted
and replaced with an IO-Link module, e.g., IOL_E_2byte.

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5 Integration
Configuration of
the header
module
Double-click on the header module to open its properties.
Click on the "Parameter" tab to open a menu selection for defining the
port functions and diagnostic functions.
Note
IO-Link configuration:
If the connected IO-Link device needs additional power over pin 2, pin 2 must be
configured to output on the corresponding port.
Standard input and output:
For each port, the function (N.C., N.O., diagnostic input (pin 2)) can be arbitrarily
selected for each port at pin 2 and pin 4.

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5 Integration
Hardware
configuration
The IO-Link / standard I/O modules must now be configured appropriately for the
configuration of the header module.
If necessary, these can be taken over into the configuration table from the hardware catalog
by means of drag & drop.
By default, all ports are set to Standard I/O.
If the port is to be configured as an IO-Link port, the module must be deleted and replaced
with an IO-Link module.
Slots 1...4 (for BNI PNT-502) or 1…8 (for BNI PNT-508) are reserved for the IO-Link ports /
standard I/O ports.
Module addressing:
Double-click on the IO-Link modules and the remaining addressable modules to change the
addressing in the "Addresses" window.
Configuring the IO-Link module:
A suitable IO-Link module that corresponds to the process data length of the IO-Link device
must be selected in the catalog and dragged to the appropriate slot by means of drag &
drop.
The process data length required by the device in each case can be obtained from the
manual of the IO-Link device.
Configuring a standard input / output:
If one of the possible port pins (pin 4) is to be configured with a standard function (input,
output), the "Standard I/O" placeholder module must be used for the corresponding slot.
To address the inputs and outputs, input pin 2 / 4 and output 2 /4 must be taken over from
the catalog and used in the configuration according to the given modules.
For the SIO function, integrate the "IO-Link input with SIO mode" module.
With the remaining modules, the various functions are mapped into the process data areas.
A description of the individual modules is provided in section "Device Name, Profinet
address" in this chapter.

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5 Integration
IO-Link
configuration
Double-click on the IO-Link module to change the IO-Link parameters of the
respective port pins.
A description of the individual modules is beginning in section "Concluding the
configuration" in this chapter.

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5 Integration
Device name,
Profinet address
Double-click on the module in the Profinet line to view the communication
parameters of the module.
The device name and the Profinet address (IP) are configured here.

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5 Integration
Establishing
device
relationship
Navigate through "Target system" -> "Ethernet" -> "Assign device name" to start the tool for
assigning the module a device name.
Assigning device
name
Select the desired name and use "Assign name" to assign the marked device that you
found.
The device name must be the same as that previously configured under device properties
(see previous page).
Identification takes place via the MAC address (on the rear of the device) or via the
Blink Test.