Balluff BNI PNT-508-005-E002 User manual

BNI PNT-508-005-E002
IP69 Modules
User's Guide

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Table of Contents
1General 4
1.1. Structure of the guide 4
1.2. Typographical Conventions 4
Enumerations 4
Actions 4
Syntax 4
Cross-references 4
1.3. Symbols 4
1.4. Abbreviations 4
1.5. Deviating views 4
2Safety 5
2.1. Intended use 5
2.2. Installation and Startup 5
2.3. General Safety Notes 5
2.4. Resistance to Aggressive Substances 5
Dangerous Voltage 5
3First Steps 6
3.1. Module overview 6
3.2. Mechanical Connection 7
3.3. Electrical Connection 7
Power supply 7
Grounding 7
PROFINET interface 7
I/O port 8
IO-Link Port 8
Port 8
4Technical data 9
4.1. Dimensions 9
4.2. Mechanical Data 9
4.3. Operating conditions 9
4.4. Electrical Data 9
4.5. PROFINET 10
4.6. Function indicators 10
Module Status 10
Port 11
5Integration 12
5.1. Configuration 12
GSDML file 12
Integration of the module 12
Configuration of the header module 13
Hardware configuration 14
IO-Link configuration 15
IO-Link functions 15
Cycle Settings 15
Data selection 15
Validation 15
Device name, Profinet address 16
Establishing device relationship 17
Assigning device name 17
Concluding the configuration 18
5.2. Functions in module properties 19
Module settings 19

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Port functions 19
Safe state 19
5.3. Bit mapping and function 20
Inputs pin 4 20
Inputs pin 2 20
Outputs pin 4 20
Outputs pin 2 20
IO–Link modules 20
Actuator shutdown pin 4 / pin 2 20
Actuator warning pin 4 / pin 2 20
Restart pin 4 / pin 2 20
Switching IO-Link diagnostics on / off 21
IO-Link communication 21
Peripheral error, socket 21
Short-circuit 21
Sensor supply 21
Station diagnostics 21
IO-Link PD valid 21
Parameter server 22
6Configuration of IO-Link devices 23
General 23
Function block 23
Read 23
Write 23
7Monitoring & Diagnostics 24
7.1. General 24
7.2. SNMP MIBs 24
8Diagnostics 26
8.1. Diagnostics message 26
8.2. Block Header 27
Block Type 27
Block Length 27
Block Version High 27
Block Version Low 27
Alarm Type 27
API 27
Slot 27
Subslot 27
Module ID 28
Submodule ID 28
8.3. AlarmSpecifier 29
Sequence Number 29
Channel Diagnostic 29
Manufacturer-Specific Diagnosis 29
Submodules 29
Diagnostic State 29
ARDiagnosis State 29
User Structure ID 29
8.4. Channel Number 30
8.5. Channel Properties 31
Type 31
Accumulative 31
Maintenance 31
Specifier 31
Direction 31
8.6. Channel Error Type 32
9Webserver 33
9.1. General Information 33
9.2. Navigation / Info 34
9.3. Login/Logout 35
9.4. "Home" dialog 36
9.5. "Ports" dialog 38

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No appropriate IODD uploaded 38
Appropriate IODD uploaded 39
9.6. "IODD" dialog 41
9.7. "Config" dialog 42
9.8. "Log" dialog 44
10 Appendix 46
10.1. Scope of Delivery 46
10.2. Order number 46
10.3. Ordering information 46

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1General
1.1. Structure of the
guide
This guide is arranged so that one chapter builds upon the other.
Chapter 1: General
Chapter 2: Basic safety instructions
………
1.2. Typographical
Conventions
The following typographical conventions are used in this manual.
Enumerations
Enumeration is shown in the form of bulleted lists.
•Entry 1
•Entry 2
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
➢Action instruction 1
Result of action
➢Action instruction 2
Actions can also be indicated as numbers in parentheses.
(1) Step 1
(2) Step 2
(3)
Syntax
Numbers:
Decimal numbers are shown without additional information (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g., 00hex) or the prefix
"0x" (e.g., 0x00).
Cross-references
Cross-references indicate where additional information on the topic is located.
1.3. Symbols
Note
This symbol indicates general notes.
Attention!
This symbol indicates a security notice which must be observed.
1.4. Abbreviations
BNI Balluff Network Interface
I Standard input port
PNT ProfiNet™
EMC Electromagnetic Compatibility
FE Function ground
O Standard output port
US Sensor supply undervoltage
UA Actuator supply undervoltage
1.5. Deviating views
Product views and illustrations in this user's guide may differ from the actual product. They
are intended only as illustrative material.

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2Safety
2.1. Intended use
The BNI PNT-… is a decentral IO-Link input and output module for connecting to a
ProfiNet™ network.
2.2. Installation and
Startup
Attention!
Installation and startup are to be performed by trained technical personnel only.
Skilled specialists are people who are familiar with the work such as installation
and the operation of the product and have the necessary qualifications for these
tasks. Any damage resulting from unauthorized tampering or improper use shall
void warranty and liability claims against the manufacturer. The operator is
responsible for ensuring that the valid safety and accident prevention regulations
are observed in specific individual cases.
2.3. General Safety
Notes
Commissioning and inspection
Before commissioning, carefully read the User's Guide.
The system must not be used in applications in which the safety of persons depends on the
function of the device.
Intended use
Warranty and liability claims against the manufacturer shall be rendered void by damage
from:
•Unauthorized tampering
•Improper use
•Use, installation or handling contrary to the instructions provided in this User's
Guide.
Obligations of the owner/operator!
The device is a piece of equipment in accordance with EMC Class A. This device can
produce RF noise. The owner/operator must take appropriate precautionary measures
against this for its use. The device may be used only with a power supply approved for this.
Only approved cables may be connected.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Approved use is ensured only when the housing is
fully installed.
2.4. Resistance to
Aggressive
Substances
Attention!
The BNI modules always have good chemical and oil resistance. When used in
aggressive media (such as chemicals, oils, lubricants and coolants, each in a high
concentration (i.e. too little water content)), the material must first be checked for
resistance in the particular application. No defect claims may be asserted in the
event of a failure or damage to the BNI modules caused by such aggressive
media.
Dangerous
Voltage
Attention!
Before working on the device, switch off its power supply.
Note
In the interest of continuous improvement of the product,
Balluff GmbH reserves the right to change the technical data of the product and
the content of these instructions at any time without notice.

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3First Steps
3.1. Module overview
Figure 1 –Overview of BNI PNT-50x-105-Z015
1 Mounting hole
2 PROFINET ™ port 2
3 Power IN
4 Status LEDs
5 Port 1
6 Pin/Port LEDs
7 Port 3
8 Port 5
9 Port 7
10 Port 6
11 Port 4
12 Port 2
13 Port 0
14 Power OUT
15 PROFINET ™ Port 1
1
5
2
11
10
12
13
14
7
9
6
8
15
4
3
1

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3First Steps
3.2. Mechanical
Connection
The module is secured by means of two M6 screws and two washers.
3.3. Electrical
Connection
Power supply
Power supply "INPUT" (7/8", connector)
Pin
Function
Description
1
Bus/sensor and actuator power
supply ground
0 V
2
3
Function ground
FE
4
Bus/sensor power supply
+24 V
5
Actuator power supply
+24 V
Power supply "OUTPUT" (7/8", female)
Pin
Function
Description
1
Bus/sensor and actuator power
supply ground
0 V
2
3
Function ground
FE
4
Bus/sensor power supply
+24 V
5
Actuator power supply
+24 V
Note
Where possible, use separate power supplies for sensor/bus and actuator.
Total current < 9 A The total current of all modules must not exceed 9 A even in
the case of series connection of the actuator supply.
Grounding
Note
The function ground connection from the housing to the machine must have
low-impedance and is made using the mounting screw.
PROFINET
interface
M12, D-coded, female
Pin
Function
1
Tx+
Transmit Data +
2
Rx+
Receive Data +
3
Tx-
Transmit Data -
4
Rx-
Receive Data -
Note
Unused I/O ports must be provided with cover caps to comply with degree of
protection IP69.

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3First Steps
I/O port
M12, A-coded, female
Pin
Function
1
+24 V, 200 mA
2
Input/output
3
GND
4
Input/output
5
FE
Note
For the digital sensor inputs, refer to guideline on inputs EN 61131-2, Type 3.
Note
Each output draws a maximum current of 2 A. The maximum total current of all
module outputs must not exceed 9A.
Note
Unused ports must be provided with cover caps in order to ensure enclosure
rating IP69.
IO-Link Port
M12, A-coded, female
Pin
Function
1
+24 V, 1.6 A
2
Input/output
3
GND
4
IO-Link / input / output
5
n.a.
Port
Port
0-3
4-7
BNI PNT-508-005-E002
IN / OUT / IO-Link

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4Technical data
4.1. Dimensions
4.2. Mechanical Data
Housing material
Stainless steel (V4A)
Enclosure rating per IEC 60529
IP 69 (only in plugged-in and screwed-down state)
Supply voltage
7/8" 5-pin, male / female
Input ports / output ports
M12, A-coded (8x female)
Dimensions (W x H x D in mm)
70 x 224 x 41.1
Type of mounting
Screw mounting with 2 mounting holes
Weight
Approx. 670 gr.
4.3. Operating
conditions
Operating temperature Ta
Storage temperature
-5°C ... 70°C
-25°C ... 70°C
4.4. Electrical Data
Supply voltage
18...30.2 V DC, in accordance with EN 61131-2
Ripple
< 1%
No-load current 24 V
130 mA
Output current
2 A

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4Technical data
4.5. PROFINET
PROFINET port
100Base-Tx
Connection for PROFINET port
M12, D-coded, female
Cable types in accordance with
IEEE 802.3
Shielded, twisted pair min. STP CAT 5/ STP CAT 5e
Data transmission rate
100 Mbps
Max. cable length
100 m
Flow control
Full-duplex (IEEE 802.33x-Pause)
Profinet Conformance-Class
B
Netload-Class
3
4.6. Function
indicators
Module Status
LED
Indicator
Function
US
Green
Input voltage OK
Red
Input voltage low (< 18 V)
UA
Green
Output voltage OK
Red, flashing
Output voltage low (< 18 V)
Red
Output voltage < 11 V
SF
Off
No error
Red
Diagnostics present; system error
Red, flashing
Service DCP signal started via bus
BF
Off
No error
Red
No connection or no configuration
Red, flashing
No data exchange
100
Off
Transmission rate: 10 Mbit/s
Yellow
Transmission rate: 100 Mbit/s
LK
Green
Data transfer
Status LEDs
Port LEDs

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4Technical data
Port
Standard port
Status
Function
Off
Status of input or output pin is 0
Yellow
Status of input or output pin is 1
Both LEDs flashing red
Sensor power supply short circuit between pin 1 and pin 3
Red
Short circuit at the output on pin 2 / 4 to pin 3
Red
No high signal at diagnostic input
IO-Link port
Status
Function
Green
IO-Link –connection active
Green, flashing
No IO-Link –connection or wrong IO-Link device
Flashing green rapidly
IO-Link pre-operate during data storage
Flashing red rapidly
Validation failed / incorrect configuration of the IO-Link data
length
Flashing red rapidly
Data storage failed / incorrect device for data storage
Red
IO-Link short circuit pin 4 to pin 3

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5Integration
5.1. Configuration
When planning Profibus devices, a device is depicted as a modular system with a header
module and several data modules. The screenshots shown here have been taken from the
configuration software of the Siemens HW config.
GSDML file
The device data required for project planning is saved in GSDML files (Generic Station
Description Markup Language). The GSDML files are available in two languages as an
Internet download (www.balluff.com). The data modules of an IO-Link block are depicted in
the project planning software according to the slot.
The GSDML file makes the possible data modules available (input or output of different
data ranges). For configuration of the IO-Link blocks, the corresponding data modules are
assigned to a slot.
Integration of the
module
The device can be found by searching in the catalog and inserted in the Profinet section by
drag & drop.
The module BNIPNT508005E002 with the submodules PN-IO, port 1-M12, port 2-M12 are
used for Profinet communication.
In X1 PN-IO, functions such as prioritized run-up or the domains for the ring topology can be
selected.
In slot 0 the port function (input, output, diagnostics input) or diagnostics messages can be
defined.
The remaining slots (1-8) preallocated in the default configuration are the placeholders for
the IO-Link modules or standard I/O modules. Slot 1 is for the first IO-Link port / standard
I/O port slot 8 for the last.
If IO-Link communication is planned for a given port, the standard I/O module must be
deleted and replaced with an IO-Link module, e.g., IOL_E_2 bytes.

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5Integration
Configuration of
the header
module
Double-click on the header module to open its properties.
Click on the "Parameter" tab to open a menu selection for defining the port functions and
diagnostic functions.
Note
IO-Link configuration:
If the connected IO-Link device makes outputs available, pin 2 must be configured
to output on the corresponding port.
Standard input and output:
For each port, the function (N.C., N.O., diagnostic input (pin 2)) can be arbitrarily
selected for each port at pin 2 and pin 4.

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5Integration
Hardware
configuration
The IO-Link / standard I/O modules must now be configured appropriately for the
configuration of the header module.
If necessary, these can be taken over into the configuration table from the hardware catalog
by means of drag & drop.
By default, all ports are set to Standard I/O.
If the port is to be configured as an IO-Link port, the module must be deleted and replaced
with an IO-Link module.
Slots 1..or ..8 are reserved for the IO-Link ports / standard I/O ports.
Module addressing:
Double-click on the IO-Link modules and the remaining addressable modules to change the
addressing in the "Addresses" window.
Configuring the IO-Link module:
A suitable IO-Link module that corresponds to the process data length of the IO-Link device
must be selected in the catalog and dragged to the appropriate slot by means of drag &
drop.
The process data length required by the device in each case can be obtained from the
manual of the IO-Link device.
Configuring a standard input / output:
If one of the possible port pins (pin 4) is to be configured with a standard function (input,
output),
the "Standard I/O" placeholder module must be used for the
corresponding slot.
To address the inputs and outputs, input pin 2 / 4 and output 2 /4
must be taken over from the catalog and used in the configuration according to the given
modules.
For the SIO function, integrate the "IO-Link input with SIO mode" module
With the remaining modules, the various functions are mapped into the process data areas.

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5Integration
IO-Link
configuration
In the properties of the IO-Link module the IO-Link parameters of the respective port
can be changed.
IO-Link functions
Explanation of the possible settings in the properties of the IO-Link port
Cycle Settings
This parameter is used to reduce the IO-Link communication speed by increasing the
IO-Link cycle time. Use the scroll down menu to set the cycle time.
Data selection
The start byte of the process data can be defined with the data section offset. For the max.
input data length, the actual process data length of the IO-Link device is entered. These
settings are only for the input data.
The visible data window for the input data can now be adjusted via an IO-Link module with
appropriate process data length.
Validation
No validation: Validation deactivated, every device will be accepted
Compatibility: Manufacturer ID and device ID are compared to the module data.
The IO-Link communication is only started if there is a match. Manufacturer ID and device
ID are entered in decimal format.
Identity: Manufacturer ID and device ID and serial number are compared to the module
data. The IO-Link communication is only started if there is a match.
Manufacturer ID and device ID are entered in decimal format, the serial number is entered
in ASCII code.

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5Integration
Device name,
Profinet address
Double-click on the module in the Profinet line to view the communication parameters of the
module.
The device name and the Profinet address (IP) are configured here.

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5Integration
Establishing
device
relationship
"Device view "Right-click on the module "Assign device name".
Assigning device
name
Select the desired name and use "Assign name" to assign the marked device that you
found.
The device name must be the same as that previously configured under device properties
(see previous page)
Identification takes place via the MAC address (on the rear of the device)
or via the Blink Test.

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5Integration
Concluding the
configuration
Download the configuration into HW config.
At this point, the bus error on the module should disappear.
There could still be an active system error, particularly if an IO-Link is used.
Possible causes:
-Line break (no IO-Link device connected)
-IO-Link device fault (e.g., external voltage supply not connected)
-Validation failed
If the module still reports a bus error, there could be a problem in one of the following areas:
-Device relationship not established.
Scan the network and check whether the device is signaling under the correct
device name and correct IP address.
Adapt the Ethernet address or device name if necessary,
assign the device name to the device once again and download the configuration.

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5Integration
Module settings
Port functions
Safe state
Global diagnostics:
This function can be used to permit / suppress all diagnostics messages of the module.
(optical diagnostics signals and diagnostics in configured diagnostics modules
are not affected)
Sensor supply undervoltage:
This function can be used to permit / suppress the diagnostics message Sensor supply
undervoltage. (optical diagnostics and diagnostics in configured diagnostics modules are
not affected)
Actuator supply undervoltage:
This function can be used to permit / suppress the diagnostics message Actuator supply
undervoltage. (optical diagnostics signals and diagnostics in configured diagnostics
modules are not affected)
Sensor connection to output:
This function can be used to permit / suppress the diagnostics message Sensor Short-
circuit on the module output. (Visual diagnostics and diagnostics in configured diagnostics
modules is not affected) Function applies only to channels/pins which are configured as
outputs. Channels/pins configured as inputs are unaffected.
The function for every individual port pin can be defined here:
Make contact = input as normally open contact
Break contact = input as normally closed contact
Output = output function
IO-Link Input with SIO mode = SIO mode; one IO-Link device can be configured via IO-Link
and then moved to an SIO mode in which the IO-Link port
in functions as a simple switching input.
Pin function depending on configuration.
This function is a supplement to an output configuration of the respective port pin.
For each port pin, a safe status can be predefined which is assumed in the event of a
failure in bus communication.
5.2. Functions in
module properties
Description of the functions in module properties