Balluff BNI PBS-507-001-Z011 User manual

BNI PBS-506-001-Z011
BNI PBS-507-001-Z011
IP67 Module, Profibus IO-Link Master
User´s Guide

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1
Contents
1Notes for the user 3
1.1. About this guide 3
1.2. Structure of the guide 3
1.3. Typographical conventions 3
Enumerations 3
Actions 3
Syntax 3
Cross references 3
1.4. Symbols 3
1.5. Abbreviations 3
2Safety 4
2.1. Intended use 4
2.2. General safety notes 4
2.3. Meaning of the warnings 4
3Getting Started 5
3.1. Connection overview BNI PBS-506-001-.. 5
3.2. Connection overview BNI PBS-507-001.. 6
4Basic knowledge 7
4.1. Product description 7
4.2. Profibus 7
4.3. IO-Link 7
4.4. Communication mode 8
Standard IO-modes (SIO-mode) 8
5Technical Data 9
5.1. Dimensions 9
5.2. Mechanical Data 9
5.3. Electrical Data 9
5.4. IO-Link data 9
5.5. Operating conditions 9
6Installation 10
6.1. Mechanical connection 10
6.2. Electrical connection 10
Function ground 10
Supply voltage 11
6.3. Bus connection 12
6.4. Ports 12
IO-Link port 12
6.5. Replacing BNI PBS modules 12
7Startup 13
7.1. Profibus-Address 13
Adressing 13
7.2. Configuration 13
GSD file 13
Header module 14
Structure of the header module 14
Header byte coding 14
Length byte coding 14
Data modules 14
Data module coding 15
Process data coding 16
7.3. Setting parameters 17
Norm-specific parameters 17
Station status 17
WD_Fact_1 and WD_Fact_2 17

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MinTSDR 18
Ident_Number_High 18
Ident_Number_Low 18
Group_Ident 18
User parameters 19
Configuration examples 20
Example 1 20
Example 2 21
Example 3 22
7.4. Integration in project planning software 23
Installing the GSD file 23
Requirements 24
Integration of the module 24
Define properties 25
Slot configuration 25
8Diagnostics 26
8.1. Function indicators 26
LED indicators 26
Status LEDs 26
IO-Link Port LEDs 26
Diagnostics input 26
8.2. Diagnostics telegram 27
8.3. Norm diagnostics 27
Norm diagnostics coding 27
Status 1 27
Status 2 28
Status 3 28
Address 28
Ident_Number_High_Byte 28
Ident_Number_Low_Byte 28
8.4. Device-specific diagnostics 29
Coding of the device-specific diagnostics 29
Header 29
Status Typ 29
Slotnummer 29
Status specifier 29
Status message 29
Status module 29
8.5. Module-specific Diagnostics 30
Coding of the module-specific Diagnostic 30
Header 30
Module 30
8.6. Channel-specific diagnostics 31
Mapping of the channel-specific diagnostic 31
Header 31
Channel 31
Error 31
9Appendix 32
9.1. Included material 32
9.2. Ordercode 32
9.3. Order information 32
9.4. ASCII-Tabelle 33
10 Notes 34

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1Notes for the user
1.1. About this guide
The BNI EIP-… serves as a decentralized input/output module for connecting to a Profibus
network.
1.2. Structure of the
guide
The guide is organized so that the sections build on one another.
Section 2: Basic safety information.
Section 3: Getting started.
Section 4: Technical data for the Device.
Section 5: Included Material.
1.3. Typographical
conventions
The following typographical conventions are used in this Guide.
Enumerations
Enumerations are shown in list form with bullet points.
Entry 1,
Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1,
Action result.
Action instruction 2.
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123)
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex)
Menu commands:
Menu commands are separated by a vertical line. "Tools | Install new GSD…" refers to the
menu command "Install new GSD…." From the "Tools" menu.
Buttons:
Buttons are shown in brackets, e.g. [Install]
Cross references
Cross references indicate where additional information on the topic can be found (see
„Technical Data”).
1.4. Symbols
Note, Tip!
This symbol indicates general notes.
Note!
This symbol indicates a security notice which most be observed.
1.5. Abbreviations
O-Port
BCD
BNI
EMC
I-Port
FE
GSD file
LSB
MSB
SELV
PLC
PELV
Profibus DP
Digital output port
Binär coded switch
Balluff Network Interface
Electromagnetic Compatibility
Digital input port
Functions earth
Generic Station Description
Least Significant Bit
Most Significant Bit
Safety Extra Low Voltage
Process logic control
Protective Extra Low Voltage -
Profibus decentralized peripherie

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2Safety
2.1. Intended use
This guide describes The BNI PBS-… serves as a decentralized input/output module for
connecting to a Profibus network.
2.2. General safety
notes
Installation and startup
Installation and startup are to be performed only by trained specialists. Any damage
resulting from unauthorized manipulation or improper use voids the manufacturer’s
guarantee and warranty.
The Device is in accordance with EMC Class A. Such equipment may generate RF noise.
The operator must take precautionary measures accordingly.
The Device must be powered only using an approved power supply (see section 4
“Technical data”). Only approved cable may be used.
Material resistance
The BNI PBS-…has good chemical and oil resistance.
If aggressive media are used, the material resistance must be tested for this application.
Operating and testing
The operator is responsible for observing local prevailing safety regulations.
When defects and non-clearable faults in the Device occur, take it out of service and secure
against unauthorized use.
Approved use in ensured only when the housing is fully installed.
2.3. Meaning of the
warnings
Note!
The pictogram used with word “Caution“ warns of a possible hazardous situation
affecting the health of persons or equipment damage. Ignoring these warnings can
result in injury or equipment damage.
Always observe the described measures for preventing this danger.

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3Getting Started
3.1. Connection
overview BNI
PBS-506-001-..
BNI PBS-506-001-Z011
1 Ground connection
2 M12 Profibus IN
3 Address switches
4 Supply POWER
5 I-/O- port 0
6 I-/O- port 1
7 IO-Link port 2
8 IO-Link port 3
9 I-/O-/IO-Link port LED
10 Status LED communication / module
11 Label
12 M12 Profibus OUT
13 Mounting hole
1
13
12
11
10
13
9
8
7
6
5
4
3
2

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3 Getting Started
3.2. Connection
overview BNI
PBS-507-001..
BNI PBS-507-001-Z011
1 Ground connection
2 M12 Profibus IN
3 Address switches
4 Supply POWER
5 I-/ O-/ IO-Link port 0
6 I-/ O-/ IO-Link port 1
7 I-/ O-/ IO-Link port 2
8 I-/ O-/ IO-Link port 3
9 I-/ O-/ IO-Link port LED
10 Status LED communication / module
11 Label
12 M12 Profibus OUT
13 Mounting hole
1
2
3
5
6
7
8
13
10
11
12
9
4
13

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4Basic knowledge
4.1. Product
description
Balluff Network Interface BNI PBS-...:
Used for connecting sensors/actuators to a Profibus-DP network.
Sensors/actuators can be connected through 4 standard I/O ports.
Connection to Profibus using 2 × M12×1 round connectors.
Electrical power 24 V DC using 7/8“ round connector.
The main areas of application are:
In the industrial area as an interface between sensors/actuators and a Profibus.
When using "intelligent" sensors and actuators which process information in
addition to the actual process signal (e.g. diagnostics information)
4.2. Profibus
Open bus system for process and field communication in cell networks with a low number of
stations as well as for data communication per IEC 61158/EN 50170. Automation Devices
such as PLC's, PC's, control and monitoring Devices, sensors or actuators can
communicate over this bus system.
Variants:
Profibus DP for fast, cyclical data exchange with field Devices,
Profibus PA for applications in process automation in the intrinsically safe area,
Profibus FMS for data communication between automation Devices and field
Devices.
4.3. IO-Link
IO-Link is defined as a standardized point-to-point connection between sensors/actuators
and the I/O module. An IO-Link sensor/actuator can send additional communication data
(e.g. diagnostics signas) in addition to the binary process signas over the IO-Link interface.
Compatibility with standard I/O:
IO-Link sensors/actuators can be connected to existing I/O modules.
Sensors/actuators which are not IO-Link capable can be connected to an IO-Link
module.
Standard sensor/actuator cable can be used.
Key technical data:
Serial point-to-point connection,
Communication as add-on to standard I/O.
Standard I/O connection technique, unshielded, 20m cable length.
Communication using 24V pulse modulation, standard UART protocol.
Maximum current draw: per sensor 200 mA/per actuator 1,6 A.

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4 Basic knowledge
4.4. Communication
mode
Process data (cyclical):
The GSD file provides different data modules for representing the sensor map:
Inputs: 1 byte –32 bytes
Outputs: 1 byte –32 bytes
Or combined input/output modules
Deterministic time behavior:
Typically 3 ms cycle time 16 bits of process data and 38.4 Kbaud transmission
rate.
Service data (diagnostics, parameters):
parallel and reactionless process data
Standard IO-
modes (SIO-
mode)
Startup parameter setting possible using communication, then
binary switching signal

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5Technical Data
5.1. Dimensions
5.2. Mechanical Data
Housing material
Die case zinc, matt nickel plated
Fieldbus
Profibus: M12, B-coded (female and male)
Supply power
5-pin, 7/8“ (male)
I/O Ports
M12, A-coded (4 x female)
Enclosure rating
IP67 (only when plugged-in and threaded-in)
Weight
ca.: 352 g
5.3. Electrical Data
Operating voltage
18 ... 30 V DC
Ripple
< 1 %
Current draw without load
≤ 200 mA
5.4. IO-Link data
Baud rate
COM 1, 2, 3
Frame typ
1, 2.x, 3
5.5. Operating
conditions
Operating temperature
Storage temperature
-5 C … 70°C
-25 C … 70°C
EMC
-EN 61000-4-2/3/4/5/6
-EN 55011
- Severity level 4A/3A/4B/2A/3A
- Gr. 1, Kl. A
Shock / vibration
EN 60068 Part 2-6/27

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6Installation
6.1. Mechanical
connection
The BNI PBS-... module can be connected directly to a mounting wall or to a machine. Be
sure that the mounting base is flat to prevent any mechanical stress on the Device housing.
Two M6 screws and two washers are required for mounting. The tightening torque is 9 Nm.
Installation:
Attach module using two M6 screws and 2 washers.
Keep a distance of at least 3 mm between two modules.
Note, Tip!
Recommended drilling distance: 210,5 ±0,2 mm (by using M6-Screws!).
With these drilling distance all IP67 Profibus/Profinet modules mountable.
6.2. Electrical
connection
The ground connection for the BNI PBS… modules is located at upper left next to the
mounting hole.
Ground straps are preferred for the ground connection. Alternately a fine-strand PE wire
with large cross-section may be used.
Function ground
Note Tip!
The FE connection from the housing to the machine must be low-impedance
and kept short as possible.

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6 Installation
Supply voltage
Profibus modules require a DC voltage of 24 V DC (SELF/PELF) for power.
The power can be provided by regulated and unregulated power supplies.
Regulated power supplies allow the output voltage to be increased above the nominal
voltage to compensate for line losses.
Note!
The use of a Profibus hybrid cable is not allowed.
Power (7/8”, 5pol, male)
Pin
Function
1
Ground
0V
2
Ground
0V
3
Function ground
FE
4
Module- and Sensor supply
+24V
5
Actuator supply
+24V
24 V DC.
Provide sensor/bus power and actuator power from separate power sources if
possible.
Note, Tip!
Module and connected sensors are supplied by the sensor supply. The output
stages are supplied by the actuator supply, except pin 4 of the IO-Link output
stage. These are supplied by the sensor supply.
Note, Tip!
Use different power sources for the sensor/bus and actuator if possible.

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6 Installation
6.3. Bus connection
The bus connection is made using the M12 sockets Profibus IN and Profibus OUT. The
address is set on the address switch.
Profibus OUT
(M12, B-coded,
female)
Profibus IN
(M12, B-coded,
male)
PIN
Function
1
VP
2
RxD/TxD-N, A line (green)
3
DGND
4
RxD/TxD-P, B line (red)
5
n.c.
Thread
Shield
Note, Tip!
Connect ground conductor to FE terminal
Connect incoming Profibus line to Profibus IN
Connect continuing Profibus line to Profibus OUT or screw termination
resistor to the continuing bus terminal.
Note, Tip!
Each Profibus segment must be terminated with a bus terminator. The
termination resistor requires no external voltage.
Unused sockets must be fitted with cover caps to ensure IP 67 protection rating.
6.4. Ports
The sensor supply is fused by a PTC. When an overload or short circuit occurs, the affected
output is turned off. The Output remains turned off after the fault is eliminated. The affected
output must be turned off from the controller to clear the short circuit memory.
Note, Tip!
For the digital sensor inputs follow the input guideline per EN 61131-2, Typ 2.
IO-Link port
IO-Link port M12, A-coded, female
PIN
Function
1
+24 V DC, 1,6A
2
Input /Output max. 1,6A / Diagnostic-Input
3
0 V / GND
4
IO-Link / Input /Output max. 1.6A
5
n.c.
6.5. Replacing BNI
PBS modules
Turn off power to the Profibus module,
remove the mounting screws,
replace the unit.

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7Startup
7.1. Profibus-Address
The Profibus address is set directly on the BNI PBS-... using two BCD-switches.
Adressing
Permissible address range 0...99.
Each Profibus node must have a unique address assigned to it.
The address is read once after power is turned on.
Any change to the address does not become effective until power is reset on the
modules.
A DP Master is generally assigned addresses 0 bis 2. For the PBS modules we recommend
using addresses 3 and higher.
7.2. Configuration
When project planning Profibus Devices, a Device is mapped as a modular system which
consists of a header module and multiple data modules
GSD file
The Device data required for project planning are stored in GSD files (Generic Station
Description). The GSD files are available in 2 languages for downloading over the Internet
(www.balluff.com).
The data modules of an IO-Link module are represented in the project planning software by
slot. The GSD file provides the possible data modules (inputs or outputs of various data
width). To configure the IO-Link module the appropriate data modules are assigned to a
particular slot.
Slot
Module
Function
1
Header module
Identification/parameter setting special
indentifier format, 1 data bytes
2
Port 0 Pin 4 (1. IO-Link port)
IO-Link data modules of various data
width or configurable as standard I/O
port
3
Port 1 Pin 4 (2. IO-Link port)
4
Port 2 Pin 4 (3. IO-Link port)
5
Port 3 Pin 4 (4. IO-Link port)
6
Slots for optional additional moduls:
Communication state
IO-Link diagnosis enable
Stations diagnostic
Peripherie fault
Sensor short circuit
Actuator shut down / warning Pin 4
Actuator shut down / warning Pin 2
Restart Pin 4
Restart Pin 2
7
8
9
10
11
12
13
14
15
16

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7 Startup
Header module
First the header module is inserted into the configuration. The header module is coded
according to the special identification format. Header modules in this coding are used for
identification and parameter setting and have a data width of 1 bytes input of 1 bytes
input/output data.
Structure of the
header module
Header module coding:
Header module
Description
Coding
BNI PBS-506-001-Z001
BNI IO-Link, DI8DO8
30hex
BNI PBS-507-001-Z001
BNI IO-Link, DI8DO8
30hex
Header byte
coding
First byte of the header module (Header byte)
Determining the in-and/or outputs of the module.
Bit-Layout Header-Byte
7
6
5
4
3
2
1
0
0
0
Number of manufacturer-specific bytes:
(0: none, 1…14: number of bytes,
15: 16 bytes or words)
Header special format
Determining in-/outputs of the module:
0
0
Empty
0
1
Ports are inputs, 1 length-byte for input data
1
0
Ports are outputs,1 length-byte for output data
1
1
Ports may be in- or outputs, each 1 length-byte for output and
input data
Length byte
coding
Second byte of the header module (length byte)
Determining the data width and consistency for process data.
Bit-Layout Length byte
7
6
5
4
3
2
1
0
Length oft he I/O data (0…63):
00: 1 byte/word
63: 64 byte/word
0
Length in bytes
1
Length in words (2 bytes each)
0
Consistency over a word or byte
1
Consistency over the module
Data modules
The data modules are arranged onto the header module in order of the slots for ports/PINs.
For one IO-Link port there are a total of max. 32 bytes of input and output data available.
Each data module has a certain data length which must be selected according to the data
width for each input/output. The total of all data modules may not exceed 32 bytes of
input/output data.

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7 Startup
Data module
coding
Data modules for standard I/O ports:
Data module
Data width
Coding
Standard I/O
Data modules for IO-Link inputs:
Data module
Data width
Coding
IOL_I_1byte
1 Byte
41hex 80hex 05hex
IOL_I_2byte
2 Byte
41hex 81hex 05hex
IOL_I_4byte
4 Byte
41hex 83hex 05hex
IOL_I_6byte
6 Byte
41hex 85hex 05hex
IOL_I_8byte
8 Byte
41hex 87hex 05hex
IOL_I_10byte
10 Byte
41hex 89hex 05hex
IOL_I_16byte
16 Byte
41hex 8Fhex 05hex
IOL_I_24byte
24 Byte
41hex 97hex 05hex
IOL_I_32byte
32 Byte
41hex 9Fhex 05hex
Data modules for IO-Link outputs:
Data module
Data width
Coding
IOL_O_1byte
1 Byte
81hex 80hex 05hex
IOL_O_2byte
2 Byte
81hex 81hex 05hex
IOL_O_4byte
4 Byte
81hex 83hex 05hex
IOL_O_6byte
6 Byte
81hex 85hex 05hex
IOL_O_8byte
8 Byte
81hex 87hex 05hex
IOL_O_10byte
10 Byte
81hex 89hex 05hex
IOL_O_16byte
16 Byte
81hex 8Fhex 05hex
IOL_O_24byte
24 Byte
81hex 97hex 05hex
IOL_O_32byte
32 Byte
81hex 9Fhex 05hex
Data modules for IO-Link inputs and outputs:
Data module
Data width
Coding
Input
Output
IOL_I/O 1/_1 byte
1 Byte
1 Byte
C1hex80hex80hex05hex
IOL_I/O 2/_2 byte
2 Byte
2 Byte
C1hex81hex81hex05hex
IOL_I/O 2/_4 Byte
2 Byte
4 Byte
C1hex83hex81hex05hex
IOL_I/O 4/_4 Byte
4 Byte
4 Byte
C1hex83hex83hex05hex
IOL_I/O 4/_2 Byte
4 Byte
2 Byte
C1hex81hex83hex05hex
IOL_I/O 2/_8 Byte
2 Byte
8 Byte
C1hex87hex81hex05hex
IOL_I/O 4/_8 Byte
4 Byte
8 Byte
C1hex87hex83hex05hex
IOL_I/O 8/_2 byte
8 Byte
2 Byte
C1hex81hex87hex05hex
IOL_I/O 8/_4 byte
8 Byte
4 Byte
C1hex83hex87hex05hex
IOL_I/O 8/_8 byte
8 Byte
8 Byte
C1hex87hex87hex05hex
IOL_I/O 4/32 byte
4 Byte
32 Byte
C1hex9Fhex83hex05hex
IOL_I/O_32/_4 byte
32 Byte
4 Byte
C1hex83hex9Fhex05hex
IOL_I/O_16/16 byte
16 Byte
16 Byte
C1hex8Fhex8Fhex05hex
IOL_I/O_24/24 byte
24 Byte
24 Byte
C1hex97hex97hex05hex
IOL_I/O_32/32 byte
32 Byte
32 Byte
C1hex9Fhex9Fhex05hex
Note, Tip!
Project planning software offers mostly graphical assistance in configuration,
the configuration string is automatically created.

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7 Startup
Additional Module
Additional Module
Data width
Coding
Input
Output
Communication state
1 Byte
10hex
IO-Link diagnoses enable
1 Byte
10hex
Stations diagnostic
1 Byte
10hex
Peripherie fault
1 Byte
10hex
Sensor short circuit
1 Byte
10hex
Actuator shut down Pin 4
1 Byte
10hex
Actuator shut down Pin 2
1 Byte
10hex
Actuator warning Pin 4
1 Byte
10hex
Actuator warning Pin 2
1 Byte
10hex
Restart Pin 4
1 Byte
20hex
Restart Pin 2
1 Byte
20hex
Process data
coding
Input / Output Pin 2 and Pin 4
Byte 0
Pin 2
Pin 4
7
6
5
4
3
2
1
0
Port 3
Channel
7
Port 2
Channel
6
Port 1
Channel
5
Port 0
Channel
4
Port 3
Channel
3
Port 2
Channel
2
Port 1
Channel
1
Port 0
Channel
0
Note, Tip!
The process data for in- and outputs are assigned to the header module.

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7 Startup
7.3. Setting
parameters
For the BNI PBS modules the parameter telegram is 19 bytes long. The first 7 bytes are
defined by the Profibus standard EN 50170. The following 12 bytes are user parameters.
Norm-specific
parameters
Structure of the norm-specific parameters (bytes 0 to 6, see below for coding):
Byte
Bit
7
6
5
4
3
2
1
0
0
Station status
1
WD_Fact_1
2
WD_Fact_2
3
MinTSDR
4
Indent_Number_High
5
Indent_Number_Low
6
Group_Intend
Note, Tip!
When coding the parameters:1 = activated, 0 = deactivated.
Station status
Byte 0, station status:
Bit
Parameter
Meaning
0 ... 2
-
reserved
3
WD_On
Activated/deactivate watchdog (access monitoring in the Device)
4
Freeze_req
Operate DP Device in freeze mode
5
Sync_req
Operate DP Device in sync mode
6
Lock_req
(see below for coding)
7
Unlock_req
Coding of lock and unlock:
Lock
Unlock
0
0
minTSDR and Device-specific parameters may be overwriten
0
1
Enable DP-Device for other Masters.
1
0
DP-Device blocked for other Masters, all parameters are copied
1
1
DP-Device relesed for other Masters (unlock has priority over lock)
WD_Fact_1 and
WD_Fact_2
Byte 1 and 2, Watchdog factor 1 and 2:
Time until access monitoring in DP-Device expires. After a failure of the DP-Master the
outputs assume the safe state after this time expires.
Timeout (TWD) = 10 ms x WD_Fact_1 x WD_Fact_2.
Times from 10 ms to 650 s can be set.
WD_Fact_1
Byte 1
7
6
5
4
3
2
1
0
0 ... 255 (0x00 ... 0xFF)
WD_Fact_2
Byte 2
7
6
5
4
3
2
1
0
0 ... 255 (0x00 ... 0xFF)

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7 Startup
MinTSDR
MinTSDR: Minimum time before sending a Device reply (in Tbits).
The standard prescribes a minimum value of 11 Tbits. The value must be less than
MaxTSDR
Byte 1
7
6
5
4
3
2
1
0
0, 11 ... 255 (0x00, 0x0B ... 0xFF)
Ident_Number-
_High
Ident_Number_High: Identnummer High-Byte
Byte 1
7
6
5
4
3
2
1
0
0 ... 255 (0x00 ... 0xFF)
Ident_Number-
_Low
Ident_Number_Low: Identnummer Low-Byte
Byte 1
7
6
5
4
3
2
1
0
0 ... 255 (0x00 ... 0xFF)
Group_Ident
Group_Ident: Group number of the BNI PBS-Module.
Each bit represents a group. Is only applied for Lock-Req.
Byte 1
7
6
5
4
3
2
1
0
Group 8
Group 7
Group 6
Group 5
Group 4
Group 3
Group 2
Group 1

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7 Startup
User parameters
The BNI PBS modules differ in how the functions are set for the ports. The user parameters
have the same structure for all modules. Parameters which are not supported by a module
are indicated as reserved. Reserved parameters must be written with the value 0.
Bytes 7 to 9 of the user parameters are reserved and can be ignored. The required settings
are made using the user parameters beginning with byte 10.
Global settings for a standard I/O port:
Decimal
Binary
Meaning
08
00001000
Digital input (NO)
09
00001001
Digital input (NC)
10
00001010
Digital output
11
00001011
Diagnostic input
IO-Link Port:
Configuration of an IO-Link port always consists of 13 bytes and is in 2 parts:
Global settings of the IO-Link port: 1 byte
IO-Link parameters: 9 bytes
Global settings for a standard I/O port:
Decimal
Binary
Meaning
04
00000100
IO-Link-Port
IO parameters for an IO-Link port:
Byte
Meaning
1
Module Identifier / Validation type
2
Cycle Time
3
Process data offset
4
Process data window length
5
Vendor ID 0
6
Vendor ID 1
7
Device ID 0
8
Device ID 1
9
Device ID 2