Balluff BNI PBS-507-001-Z011 User manual

BNI PBS-506-001-Z011
BNI PBS-507-001-Z011
IP67 Module, Profibus IO-Link Master
User´s Guide

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Contents
1Notes for the user 3
1.1. About this guide 3
1.2. Structure of the guide 3
1.3. Typographical conventions 3
Enumerations 3
Actions 3
Syntax 3
Cross references 3
1.4. Symbols 3
1.5. Abbreviations 3
2Safety 4
2.1. Intended use 4
2.2. General safety notes 4
2.3. Meaning of the warnings 4
3Getting Started 5
3.1. Connection overview BNI PBS-506-001-.. 5
3.2. Connection overview BNI PBS-507-001.. 6
4Basic knowledge 7
4.1. Product description 7
4.2. Profibus 7
4.3. IO-Link 7
4.4. Communication mode 8
Standard IO-modes (SIO-mode) 8
5Technical Data 9
5.1. Dimensions 9
5.2. Mechanical Data 9
5.3. Electrical Data 9
5.4. IO-Link data 9
5.5. Operating conditions 9
6Installation 10
6.1. Mechanical connection 10
6.2. Electrical connection 10
Function ground 10
Supply voltage 11
6.3. Bus connection 12
6.4. Ports 12
IO-Link port 12
6.5. Replacing BNI PBS modules 12
7Startup 13
7.1. Profibus-Address 13
Adressing 13
7.2. Configuration 13
GSD file 13
Header module 14
Structure of the header module 14
Header byte coding 14
Length byte coding 14
Data modules 14
Data module coding 15
Process data coding 16
7.3. Setting parameters 17
Norm-specific parameters 17
Station status 17
WD_Fact_1 and WD_Fact_2 17

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MinTSDR 18
Ident_Number_High 18
Ident_Number_Low 18
Group_Ident 18
User parameters 19
Configuration examples 20
Example 1 20
Example 2 21
Example 3 22
7.4. Integration in project planning software 23
Installing the GSD file 23
Requirements 24
Integration of the module 24
Define properties 25
Slot configuration 25
8Diagnostics 26
8.1. Function indicators 26
LED indicators 26
Status LEDs 26
IO-Link Port LEDs 26
Diagnostics input 26
8.2. Diagnostics telegram 27
8.3. Norm diagnostics 27
Norm diagnostics coding 27
Status 1 27
Status 2 28
Status 3 28
Address 28
Ident_Number_High_Byte 28
Ident_Number_Low_Byte 28
8.4. Device-specific diagnostics 29
Coding of the device-specific diagnostics 29
Header 29
Status Typ 29
Slotnummer 29
Status specifier 29
Status message 29
Status module 29
8.5. Module-specific Diagnostics 30
Coding of the module-specific Diagnostic 30
Header 30
Module 30
8.6. Channel-specific diagnostics 31
Mapping of the channel-specific diagnostic 31
Header 31
Channel 31
Error 31
9Appendix 32
9.1. Included material 32
9.2. Ordercode 32
9.3. Order information 32
9.4. ASCII-Tabelle 33
10 Notes 34

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1Notes for the user
1.1. About this guide
The BNI EIP-… serves as a decentralized input/output module for connecting to a Profibus
network.
1.2. Structure of the
guide
The guide is organized so that the sections build on one another.
Section 2: Basic safety information.
Section 3: Getting started.
Section 4: Technical data for the Device.
Section 5: Included Material.
1.3. Typographical
conventions
The following typographical conventions are used in this Guide.
Enumerations
Enumerations are shown in list form with bullet points.
Entry 1,
Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1,
Action result.
Action instruction 2.
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123)
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex)
Menu commands:
Menu commands are separated by a vertical line. "Tools | Install new GSD…" refers to the
menu command "Install new GSD…." From the "Tools" menu.
Buttons:
Buttons are shown in brackets, e.g. [Install]
Cross references
Cross references indicate where additional information on the topic can be found (see
„Technical Data”).
1.4. Symbols
Note, Tip!
This symbol indicates general notes.
Note!
This symbol indicates a security notice which most be observed.
1.5. Abbreviations
O-Port
BCD
BNI
EMC
I-Port
FE
GSD file
LSB
MSB
SELV
PLC
PELV
Profibus DP
Digital output port
Binär coded switch
Balluff Network Interface
Electromagnetic Compatibility
Digital input port
Functions earth
Generic Station Description
Least Significant Bit
Most Significant Bit
Safety Extra Low Voltage
Process logic control
Protective Extra Low Voltage -
Profibus decentralized peripherie

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2Safety
2.1. Intended use
This guide describes The BNI PBS-… serves as a decentralized input/output module for
connecting to a Profibus network.
2.2. General safety
notes
Installation and startup
Installation and startup are to be performed only by trained specialists. Any damage
resulting from unauthorized manipulation or improper use voids the manufacturer’s
guarantee and warranty.
The Device is in accordance with EMC Class A. Such equipment may generate RF noise.
The operator must take precautionary measures accordingly.
The Device must be powered only using an approved power supply (see section 4
“Technical data”). Only approved cable may be used.
Material resistance
The BNI PBS-…has good chemical and oil resistance.
If aggressive media are used, the material resistance must be tested for this application.
Operating and testing
The operator is responsible for observing local prevailing safety regulations.
When defects and non-clearable faults in the Device occur, take it out of service and secure
against unauthorized use.
Approved use in ensured only when the housing is fully installed.
2.3. Meaning of the
warnings
Note!
The pictogram used with word “Caution“ warns of a possible hazardous situation
affecting the health of persons or equipment damage. Ignoring these warnings can
result in injury or equipment damage.
Always observe the described measures for preventing this danger.

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3Getting Started
3.1. Connection
overview BNI
PBS-506-001-..
BNI PBS-506-001-Z011
1 Ground connection
2 M12 Profibus IN
3 Address switches
4 Supply POWER
5 I-/O- port 0
6 I-/O- port 1
7 IO-Link port 2
8 IO-Link port 3
9 I-/O-/IO-Link port LED
10 Status LED communication / module
11 Label
12 M12 Profibus OUT
13 Mounting hole
1
13
12
11
10
13
9
8
7
6
5
4
3
2

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3 Getting Started
3.2. Connection
overview BNI
PBS-507-001..
BNI PBS-507-001-Z011
1 Ground connection
2 M12 Profibus IN
3 Address switches
4 Supply POWER
5 I-/ O-/ IO-Link port 0
6 I-/ O-/ IO-Link port 1
7 I-/ O-/ IO-Link port 2
8 I-/ O-/ IO-Link port 3
9 I-/ O-/ IO-Link port LED
10 Status LED communication / module
11 Label
12 M12 Profibus OUT
13 Mounting hole
1
2
3
5
6
7
8
13
10
11
12
9
4
13

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4Basic knowledge
4.1. Product
description
Balluff Network Interface BNI PBS-...:
Used for connecting sensors/actuators to a Profibus-DP network.
Sensors/actuators can be connected through 4 standard I/O ports.
Connection to Profibus using 2 × M12×1 round connectors.
Electrical power 24 V DC using 7/8“ round connector.
The main areas of application are:
In the industrial area as an interface between sensors/actuators and a Profibus.
When using "intelligent" sensors and actuators which process information in
addition to the actual process signal (e.g. diagnostics information)
4.2. Profibus
Open bus system for process and field communication in cell networks with a low number of
stations as well as for data communication per IEC 61158/EN 50170. Automation Devices
such as PLC's, PC's, control and monitoring Devices, sensors or actuators can
communicate over this bus system.
Variants:
Profibus DP for fast, cyclical data exchange with field Devices,
Profibus PA for applications in process automation in the intrinsically safe area,
Profibus FMS for data communication between automation Devices and field
Devices.
4.3. IO-Link
IO-Link is defined as a standardized point-to-point connection between sensors/actuators
and the I/O module. An IO-Link sensor/actuator can send additional communication data
(e.g. diagnostics signas) in addition to the binary process signas over the IO-Link interface.
Compatibility with standard I/O:
IO-Link sensors/actuators can be connected to existing I/O modules.
Sensors/actuators which are not IO-Link capable can be connected to an IO-Link
module.
Standard sensor/actuator cable can be used.
Key technical data:
Serial point-to-point connection,
Communication as add-on to standard I/O.
Standard I/O connection technique, unshielded, 20m cable length.
Communication using 24V pulse modulation, standard UART protocol.
Maximum current draw: per sensor 200 mA/per actuator 1,6 A.

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4 Basic knowledge
4.4. Communication
mode
Process data (cyclical):
The GSD file provides different data modules for representing the sensor map:
Inputs: 1 byte –32 bytes
Outputs: 1 byte –32 bytes
Or combined input/output modules
Deterministic time behavior:
Typically 3 ms cycle time 16 bits of process data and 38.4 Kbaud transmission
rate.
Service data (diagnostics, parameters):
parallel and reactionless process data
Standard IO-
modes (SIO-
mode)
Startup parameter setting possible using communication, then
binary switching signal

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5Technical Data
5.1. Dimensions
5.2. Mechanical Data
Housing material
Die case zinc, matt nickel plated
Fieldbus
Profibus: M12, B-coded (female and male)
Supply power
5-pin, 7/8“ (male)
I/O Ports
M12, A-coded (4 x female)
Enclosure rating
IP67 (only when plugged-in and threaded-in)
Weight
ca.: 352 g
5.3. Electrical Data
Operating voltage
18 ... 30 V DC
Ripple
< 1 %
Current draw without load
≤ 200 mA
5.4. IO-Link data
Baud rate
COM 1, 2, 3
Frame typ
1, 2.x, 3
5.5. Operating
conditions
Operating temperature
Storage temperature
-5 C … 70°C
-25 C … 70°C
EMC
-EN 61000-4-2/3/4/5/6
-EN 55011
- Severity level 4A/3A/4B/2A/3A
- Gr. 1, Kl. A
Shock / vibration
EN 60068 Part 2-6/27