Balluff Micropulse BTL5-A series User manual

www.balluff.com
Sensors Worldwide Technical Description / User’s Guide
™
BTL5-A/C/E/G_-M____-P-S32/KA__
Micropulse Linear Transducer
Analog Output/Profile Housing
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BTL5-A/C/E/G_ _-M/U_ _ _ _-P-S 32/KA_ _
Micropulse Linear Position Transducer
Analog Profile Style
™
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™
BTL5-A/C/E/G_ _-M/U_ _ _ _-P-S 32/KA_ _
Micropulse Linear Position Transducer
Analog Profile Style
28 0711
30 0762
32 0813
36 0914
40 1016
inches mm
15 0381
16 0407
18 0457
20 0508
22 0560
24 0610
26 0661
Rugged,
Compact
Rod Style
Compact,
bolt-in
Rod Style
Rod Style
Balluff - Linear Transducer
Generation 5
Output Type
Supply Voltage
1 = 24 Vdc ±20%
2 = ±15 Vdc ±2% (Not available for S, T or H outputs)
Analog Output Operation
Voltage type (Output type A, B & G)
1 = User selectable rising or falling
Current type (Output type C & E)
0 = Minimum output at connector end (rising towards opposite end)
7= Maximum output at connector end (falling towards opposite end)
Normal Stroke Length
Housing Type
P = Standard Profile Housing
Connection Type
S 3 2
K A 0 5
= 8-pin quick disconnect metal connector
= Cable out (5m standard; specify length in meters)
K A 0 5
=
=
=
=
=
0 to 10Vdc
-5 to +5Vdc
0 to 20 mA
4 to 20 mA
-10 to +10 Vdc
A
B
C
E
G
0 3 0 5 = 305mm active stroke
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
B T L - 5 - A 1 1 - M 0 3 0 5 - P - S 3 2
Standard Stroke Lengths (consult factory for additional lengths)
inches mm
148 3759
156 3962
Electrical Stroke
inches mm
2 0051
3 0077
4 0102
5 0127
6 0152
7 0178
8 0203
9 0230
10 0254
11 0280
12 0305
13 0330
inches mm
42 1067
48 1220
50 1270
60 1524
70 1778
80 2032
90 2286
100 2540
110 2794
120 3048
130 3302
142 3606
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2
BTL5-A/C/E/G_ _-M/U_ _ _ _-P-S 32/KA_ _
Micropulse Linear Position Transducer
Analog Output/Profile Housing
™
1 Safety Advisory ............. 2
1.1 Proper application ............ 2
1.2 Qualified personnel .......... 2
1.3 Use and inspection .......... 2
1.4 Scope .............................. 2
2 Function and
Characteristics .............. 3
2.1 Characteristics ................ 3
2.2 Function ........................... 3
2.3 Available stroke lengths
and magnets ................... 3
3 Installation .................... 3
3.1 Transducer installation .... 3
3.2 Floating magnets ............. 4
3.3 Captive magnets ............. 5
4 Wiring ............................. 6
5 Startup ........................... 7
5.1 Check connections ......... 7
5.2 Turning on the system ..... 7
5.3 Check output values ....... 7
5.4 Check functionality .......... 7
5.5 Fault conditions ............... 7
5.6 Noise elimination ............. 7
6 Versions (indicated
on part label) ................ 7
7 Technical Data .............. 8
7.1 Dimensions, weights,
ambient conditions .......... 8
7.2 Supply voltage (external) .. 8
7.3 Outputs ........................... 8
7.4 Connection to processor . 8
7.5 Included in shipment ....... 8
7.6 Magnets
(order separately) ............ 8
7.7 Accessories (optional) ..... 8
Contents 1 Safety Advisory
Read this manual before installing and operating the Micropulse
Transducer.
1.1 Proper application
The BTL5 Micropulse transducer is intended to be installed in a
machine or system. Together with a controller (PLC) or a processor
(BTA) it comprises a position measuring system and may only be
used for this purpose.
Unauthorized modifications and non-permitted usage will result in the
loss of warranty and liability claims.
1.2 Qualified personnel
This guide is intended for specialized personnel who will perform the
installation and setup of the system.
1.3 Use and inspection
The relevant safety regulations must be followed when using the
transducer system. In particular, steps must be taken to ensure that
should the transducer system become defective, no hazards to
persons or property can result. This includes the installation of
additional safety limit switches, emergency shutoff switches and
maintaining the permissible ambient conditions.
1.4 Scope
This guide applies to the model BTL5-A/C/E/G...P... Micropulse
transducer.
An overview of the various models
can be found in section 6
Versions (indicated on part label)
on page 7. Note: For special versions,
which are indicated by an -
SU_ _ _ designation in the
part number, other technical
data may apply (affecting
calibration, wiring,
dimensions etc.).
The CE Mark verifies that
our products meet the
requirements of
EC Directive
89/336/EEC (EMC Directive)
and the EMC Law. Testing in our
EMC Laboratory, which is
accredited by DATech for Testing
Electromagnetic Compatibility, has
confirmed that Balluff products
meet the EMC requirements of the
following Generic Standards:
•EN 50081-2 (emission)
•EN 61000-6-2 (noise immunity)
Emission tests:
RF Emission
EN 55011 Group 1, Class A
Noise immunity tests:
Static electricity (ESD)
EN 61000-4-2 Severity level 3
Electromagnetic fields (RFI)
EN 61000-4-3 Severity level 3
Fast transients (Burst)
EN 61000-4-4 Severity level 3
Surge
EN 61000-4-5 Severity level 2
Line-induced noise induced by
high-frequency fields
EN 61000-4-6 Severity level 3
Magnetic fields
EN 61000-4-8 Severity level 4
The following patents
have been granted in
connection with this
product:
US Patent 5 923 164
Apparatus and Method
for Automatically Tuning
the Gain of an Amplifier
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™
BTL5-A/C/E/G_ _-M/U_ _ _ _-P-S 32/KA_ _
Micropulse Linear Position Transducer
Analog Output/ Profile Housing
2 Function and Characteristics
2.1 Characteristics
Micropulse transducers feature:
— Very high resolution,
repeatability and linearity
— Immunity to shock, vibration,
contamination and electrical
noise
— An absolute output signal
— IP 67 per IEC 529
2.2 Function
The Micropulse transducer
contains a tubular waveguide
enclosed by an extruded
aluminum housing. A magnet
attached to the moving member
of the machine is moved across
the top of the housing and its
position constantly updated.
The magnet defines the
measured position on the
waveguide. An internally
generated INIT pulse interacts
with the magnetic field of the
magnet to generate a magneto-
strictive torsional wave in the
waveguide which propagates at
ultrasonic speed.
The torsional wave arriving atthe
end of the waveguide is absorbed
in the damping zone. The wave
arriving at the beginning of the
waveguide creates an electrical
signal in the coil surrounding the
waveguide. The propagation time of
the wave is used to derive the
position. Depending on the version
the corresponding value is output
as a voltage or a current either with
rising or falling characteristic. This
process takes place with high
precision and repeatability within
the stroke range defined as
nominal stroke length.
On both ends of the nominal
stroke length is an area which
provides an unreliable signal, but
which may be entered.
The electrical connection between
the transducer, the processor/
controller and the power supply is
via a cable, which depending on
the version is either fixed or
connected using a
female connector.
Dimensions for installing the
Micropulse transducer and for the
magnets and control arm are
found on pages 4 and 5.
2.3 Available stroke
lengths and magnets
To provide for optimum fit in any
application, a wide range of stroke
lengths, magnets and mounting
hardware is available. Magnets,
control arms and mounting
brackets must be ordered
separately.
See inside front cover for available
stroke lengths.
3.1 Transducer installation
Any orientation is permitted. The
mounting brackets and cylinder
head screws allow the transducer
to be mounted on a flat machine
surface. These should be evenly
spaced (Figs. 3-1 and 3-5).
The recommended spacing for long
transducers and extreme
conditions (e.g. strong shock or
vibration): A = 80 mm; spacing
between the individual brackets
B = 250 mm.
The isolation bushings are used to
electrically insulate the transducer
from the machine (Fig. 3-1and 3-5
and chapter 5.6 Noise elimination).
The Micropulse transducer in
profile housing is suitable both
for floating, i.e. non-contacting
magnets (Page 4) and for captive
magnets (Page 5).
3 Installation
Micropulse Transducer
Notch on housing to mark the beginning of the stroke range
Current position of
magnet
Moving
machine part
Nominal stroke = Measuring range
Fig. 2-1: Basic arrangement
Damping zone
El. connection
Ensure that no strong electrical
or magnetic fields are present in
the immediate vicinity of the
transducer.
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BTL5-A/C/E/G_ _-M/U_ _ _ _-P-S 32/KA_ _
Micropulse Linear Position Transducer
Analog Output/Profile Housing
™
Ensure that the distance
E between parts made of
magnetizable material and
the BTL5-P-5500-2
magnet is at least 12 mm (Fig. 3-3).
3 Installation (cont.)
Fig. 3-1: Dimensional drawing (BTL5...P-S 32 transducer with floating magnet BTL5-P-3800-2)
Mounting brackets with isolation bushings and M5 x 22
socket head cap screws, DIN 912, max. tightening torque
2 Nm
3.2 Floating magnets
The floating magnet (Figs. 3-2
to 3-4) is attached to the
moving member of the
machine using non-magnetiz-
able screws (brass, alumi-
num). To ensure the accuracy
of the transducer system, the
moving member must carry
the magnet on a track parallel
to the transducer.
The following table provides
figures in [mm] for the spacing
which must be maintained
between magnet and
transducer and for the
permissible center offset:
max. permissible
tightening torque 2 Nm
55
28
45
21
Ø 4.2
20
61 +10
1
15
EE
C
D
Fig. 3-2: BTL5-P-3800-2 magnet Fig. 3-3: BTL5-P-5500-2 magnet Fig. 3-4: BTL5-P-4500-1
electromagnet (24 V/100 mA)
BTL5-P-4500-1 magnet, special
features: Multiple magnets on
the same transducer can be
turned on and off individually
(PLC control signal).
The stroke range is offset
4 mm towards the BTL
connector/cable (Fig. 3-4).
NL
Nominal stroke
BTL5-P-3800-2
BTL5-P-5500-2
BTL5-P-4500-1
0.1 ... 4
5 ... 15
0.1 ... 2
± 2
± 15
± 2
Magnet type
Distance
“D”
Offset
“C”
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BTL5-A/C/E/G_ _-M/U_ _ _ _-P-S 32/KA_ _
Micropulse Linear Position Transducer
Analog Output/ Profile Housing
Nominal stroke
3 Installation (cont.)
Mounting brackets with isolation bushings and M5 x 22
socket head cap screws, DIN 912,
max. tightening torque 2 Nm
NL
Black,
round
marking
Magnet
Fig. 3-5: Dimensional drawing (BTL5...P-KA transducer with captive magnet BTL5-F-2814-1S)
Ball joint "B"
DIN 71805,
rotates horizontally
Black, round
marking
Mechanically joined to M5
stud using 2 nuts
Max. angle offset
Max. parallel offset
BTL5-M-2814-1S: X = 48.5 Y = 57
BTL5-N-2814-1S: X = 51 Y = 59.5
Fig. 3-6: BTL5-F-2814-1S magnet Fig. 3-7: BTL5-M/N-2814-1S magnet
3.3 Captive magnets
Lateral forces are to be
avoided when using captive
magnets (Figs. 3-6 and 3-7).
Connections are required here
which permit the correspond-
ing degree of freedom with
respect to the direction of
movement of the magnet
along the stroke range. It is
assumed that the BTL5-F-
2814-1S magnet is connected
to the machine member using
a connecting rod. The
BTL2-GS08...A connecting rod
(Fig. 3-8) is available as an
accessory (please indicate
length LS when ordering).
Ball joint "B" DIN 71805,
rotates horizontally (part of
BTL5-F-2814-1S magnet)
Fig. 3-8: BTL2-GS08-_ _ _ _-A
connecting rod
Swivel eye DIN 648
Jam nut DIN 934 M5
08
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BTL5-A/C/E/G_ _-M/U_ _ _ _-P-S 32/KA_ _
Micropulse Linear Position Transducer
Analog Output/Profile Housing
™
4 Wiring
2GY
3PK
5GN
7BN
6BU
8WH
Analog common
Analog output, falling
Analog output, ri ing
Analog Voltage
24 V (A, B, G)
+24 V
GND
GND
0117a021
1
2
3
4
5
6
7
8
View of mating
connector, wiring ide
2GY
3PK
5GN
7BN
6BU
8WH
Analog common
Analog output, falling
Analog output, ri ing
Analog Voltage
±15 V (A, B, G)
+15 V
GND
-15 V
0117a022
2GY
1YE
7BN
6BU
8WH
Analog common
Analog output
Analog Current
24 V (E, C)
+24 V
GND
GND
0117a023
2GY
1YE
7BN
6BU
8WH
Analog common
Analog output
Analog Current
±15 V (E, C)
+ 15 V
GND
-15 V
0117a024
straight
BKS-S 32M-00
right-angle
BKS-S 33M-00
Cable entry
(PG 9 fitting)
Fig. 4-1: Connector (optional)
When routing the cable between
the transducer, controller and
power supply, avoid proximity to
high voltage lines to prevent
noise coupling. Especially critical
is inductive noise caused by AC
harmonics (e.g. from phase-
control devices), against which
the cable shield provides only
limited protection.
Cable length max. 20 m; Ø 6 to
8 mm. Longer lengths may be
used if construction, shielding
and routing are such that external
noise fields will have no effect on
signal integrity.
Note the following when making
electrical connections:
System and control cabinet
must be at the
same ground
potential.
To ensure
electromagnetic compatibility
(EMC), which Balluff verifies by
the CE Marking, the following
points must be strictly
observed.
BTL transducer and the
processor/control must be
connected using shielded cable.
Shielding: Copper filament
braided, 80% coverage.
The shield must be tied to the
connector housing in the BKS
connector (Fig. 4-1); see
instructions accompanying the
connector.
In the cable version the cable
shield is connected to the
housing in the PG fitting.
The cable shield must be
grounded on the control side,
i.e., connected to the protection
ground.
Pin assignments can be found
inthe illustration above.
Connections on the controller
side may vary according to the
controller and configuration
used.
Fig. 4-2: Pin assignments BKS,
connector type BTL
BKS connector,
view towards
solder side of
female
BKS-S 32M-00
or
BKS-S 33M-00
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BTL5-A/C/E/G_ _-M/U_ _ _ _-P-S 32/KA_ _
Micropulse Linear Position Transducer
Analog Output/ Profile Housing
4 Wiring (cont.)
Fig. 4-3: BTL5-E10...KA _ _ with processor card/controller, wiring example
5 Startup
5.1 Check connections
Although the connections are
polarity reversal protected,
components can be damaged by
improper connections and
overvoltage. Before you apply
power, check the connections
carefully.
5.2 Turning on the system
Note that the system may
execute uncontrolled movements
when first turned on or when the
transducer is part of a closed-
loop system whose parameters
have not yet been set. Therefore
make sure that no hazards could
result from these situations.
If there is no magnet in the
stroke range, the integrated
function monitor provides the
following defined output signals:
Voltage output 10 V
increasing decreasing
VA> 10 V < 0 V
Current output 20 mA
increasing decreasing
IA> 20 mA 0 mA for BTL5-C...
IA> 20 mA < 4 mA for BTL5E...
5.3 Check output values
After replacing or repairing a
transducer, it is advisable to verify the
values for the start and end position
of the magnet in manual mode. If
values other* than those present
before the replacement or repair are
found, a correction should be made.
* Transducers are subject to
modification or manufacturing
tolerances.
5.4 Check functionality
The functionality of the transducer
system and all its associated com
6 Versions (indicated on part label)
Supply voltage 1 = DC 24 V, 2 = DC ±15 V
Electr. connection S32: with connector,
BTL5-A11-M0457-P-S32 KA05: with 5 m cable
Profile form factor
Nom. length (4 digits), M = metric in mm
Analog interface: Voltage output A_1 = 10 ... 0 V and 0 ... 10 V
G_1 = 10 ... –10 V and –10 ... 10 V
Current output C_0 = 0 ... 20 mA E_0 = 4 ... 20 mA
C_7 = 20 ... 0 mA E_7 = 20 ... 4 mA
Micropulse
Linear Transducer
YE
GY
PK
GN
BU
BN
4...20 mA
0 V
10...0 V
0...10 V
GND
+24 V
processor/ controller with analog input
BTL5-E10...KA_ _
ponents should be regularly
checked and recorded.
5.5 Fault conditions
When there is evidence that
the transducer system is not
operating properly, it should be
taken out of service and
guarded against unauthorized
use.
5.6 Noise elimination
Any difference in potential -
current flow - through the cable
shield should be avoided.
Therefore:
- Use the isolation bushings,
and
- Make sure the control
cabinet and the system in
which the BTL is contained
are at the same
ground potential.
Pin assignments BKS,
or type BTL
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8
BTL5-A/C/E/G_ _-M/U_ _ _ _-P-S 32/KA_ _
Micropulse Linear Position Transducer
Analog Output/Profile Housing
™
7 Technical Data
The following are typical values at DC 24 V and 25°C. Fully operational after power-up, with full accuracy
after warm-up. Values are with BTL5-P-3800-2, BTL5-P-4500-1 or BTL5-P-5500-2 magnet held at a
constant offset from the transducer or with captive magnet BTL5-F/M/N-2814-1S (see magnet section for
exceptions):
Resolution < ±2 µm
+ Hysteresis < ±4 µm
= Repeatability < ±6 µm
^
=Voltage < ±0.1 mV
^
=Current < ±0.16 µA
Sampling rate fStandard = 1 kHz
Non-linearity:
Nom. length < 500mm >500mm
±100 µm ±0.02%FS
Temperature coefficient
Voltage output:
[150 µV/K + (5 ppm/K *P *V/NL)] *∆T
Current output:
[0.6 µA/K + (10 ppm/K *P *I/NL)] *∆T
V = output voltage range in [V]
I = output current range in [mA]
NL = nominal length in [mm]
∆T = temperature difference in [K]
P = magnet position in [mm]
Shock loading:
100 g/6 ms per IEC 68-2-27 1
Continuous shock:
100 g/2 ms per IEC 68-2-29 1
Vibration:
12 g, 10 to 2000 Hz
per IEC 68-2-6 1
1Individual specifications as per
Balluff factory standard
7.1 Dimensions, weights,
ambient conditions
• Nominal length < 4000 mm
• Dimensions pages 4 and 5
• Weight approx. 1.4 kg/m
• Housing anodized aluminum
• Housing attachment:
Mounting clamps with isolation
bushings and screws
• Operating temp. –40 °C to +85 °C
• Humidity < 90%, non-condensing
• Protection class per IEC 529
IP 67 (with connector attached).
7.6 Magnets (order separately)
Spacing, offset and installation
pages 4 and 5
Operating temp.–40 °C to +85 °C
BTL5-P-3800-2 Fig. 3-2
Weight approx. 12 g
Housing plastic
BTL5-P-5500-2 Fig. 3-3
Weight approx. 40 g
Housing plastic
Non-linearity:
Nom. length < 500 mm > 500 mm
±150 µm ±0.03 % FS
BTL5-P-4500-1 Fig. 3-4
Weight approx. 90 g
Housing plastic
Operating temp. –40 °C to +60 °C
BTL5-F-2814-1S Fig. 3-6
Weight approx. 28 g
Housing plastic
BTL5-M-2814-1S Fig. 3-7
Weight approx. 32 g
Housing anodized
aluminum
Contact surface plastic
BTL5-N-2814-1SFig. 3-7
Weight approx. 35 g
Housing anodized
aluminum
Contact surface plastic
Control arm (optional)
BTL2-GS08-_ _ _ _-A
Aluminum, dimensions Fig. 3-8
Various standard lengths LS
available (please specify when
ordering)
7.7 Accessories (optional)
Connectors Fig. 4-1
7.2 Supply voltage (external)
Regulated supply voltage
BTL5-_1... DC 20 to 28 V
Ripple < 0.5 Vpp
BTL5-_2... DC ±14.7 to ±15.3 V
Current draw < 150 mA
Inrush < 3 A/0.5 ms
Polarity reversal protection built-
in Overvoltage protection
Transzorb diodes
Dielectric strength
GND to housing 500 V
7.3 Outputs
BTL5-A...
Output voltage 0...10/10...0 V
Load current < 5 mA
Ripple < 5 mV
BTL5-G...
Output voltage 10...10/10... –10 V
Load current < 5 mA
Ripple < 5 mV
BTL5-C...
Output current 0...20/20...0 mA
Load resistance < 500 Ohm
BTL5-E...
Output current 4...20/20...4 mA
Load resistance < 500 Ohm
7.4 Connection to processor
Analog interface:
With S32 connector for shielded
cable (max. length, see "Wiring"),
diameter 6 to 8 mm, or with
integral cable KA05 (5 m long)
7.5 Included in shipment
Transducer Fig. 3-1
or Fig. 3-5
Users Guide
(Mounting brackets and magnets
must be ordered separately).
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™
BTL5-A/C/E/G_ _-M/U_ _ _ _-P-S 32/KA_ _
Micropulse Linear Position Transducer
Analog Output/ Profile Housing
55
28
45
21
Ø 4.2
20
61 +10
1
15
EEC
D
Fig. 3-1: Dimensional drawing
(BTL5...P-S 32 transducer with
floating magnet BTL5-P-3800-2)
Mounting brackets with isolation bushings and M5 x 22 socket head
cap screws, DIN 912, max. tightening torque 2 Nm
NL
Nominal stroke
max. permissible
tightening torque 2 Nm
Fig. 3-2: BTL5-P-3800-2 magnet Fig. 3-3: BTL5-P-5500-2 magnet Fig. 3-4: BTL5-P-4500-1
electromagnet (24 V/100 mA)
Nominal stroke
Mounting brackets with isolation bushings and M5 x 22 socket head
cap Sscrews, DIN 912,
max. tightening torque 2 Nm
NL
Black,
round
marking
Magnet Fig. 3-5: Dimensional
drawing (BTL5...P-KA
transducer with captive
magnet BTL5-F-2814-1S)
Ball joint "B"
DIN 71805,
rotates
horizontally
Black, round
marking Mechanically
joined to M5 stud
using 2 nuts
Max. angle offset
Max. parallel offset
BTL5-M-2814-1S: X = 48.5 Y = 57
BTL5-N-2814-1S: X = 51 Y = 59.5
Fig. 3-7: BTL5-M/N-2814-1S magnet
Fig. 3-6: BTL5-F-2814-1S magnet
straight
BKS-S 32M-00
right-angle
BKS-S 33M-00
Cable entry
(PG 9 fitting)
Fig. 4-1: Connector (optional)
Fig. 3-8: BTL2-GS08-_ _ _ _-A
connecting rod
Swivel eye DIN 648
Ball joint "B" DIN 71805, rotates
horizontally (part of BTL5-F-2814-
1S) magnet)
Jam nut DIN 934 M5
08
7 Magnet and Control Arm Diagram References
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Florence, KY 41042
Phone: [phone]
Toll-free: 1-800-543-8390
Fax: [phone]
Web: www.balluff.com
E-Mail: [email protected]
Canada
Balluff Canada, Inc.
2840 Argentia Road, Unit #2
Mississauga, Ontario L5N 8G4
Phone: [phone]
Toll-free: 1-800-927-9654
Fax: [phone]
Web: www.balluff.ca
E-mail: [email protected]
Mexico
Balluff de Mexico S.A. de C.V
Fray Pedro de Gante 25 P.B.
Col. Cimatario
Queretaro, QRO 76030
Phone: (++52 442) 212-4882,
224-3583, 224-3171
Fax: (++52 442) 214-0536
E-mail: [email protected]
Complete Product Range
No. 317096 • Edition 122003 •USA0390 ; Subject to Modification
P_Analog_122003.pmd 12/11/2003, 3:59 PM10