Banner K50RPLPGRYC3QPMA User manual

Compact, single-point devices for error-proofing of bin-picking operations
For the latest technical information about this product, including specifications, dimensions, and wiring, see www.BannerEngineering.com
• Rugged, cost-effective and easy-to-install solutions for error-proofing and
parts-verification applications
• Compact devices are completely self-contained — no controller needed
• Illuminated dome provides a big, easy-to-see green, red or yellow job light
• Push-button and passive-actuation models available
• Choose NPN or PNP output, depending on model
• Fully encapsulated IP67 construction — ideal for use in abusive environ-
ments; rated to IP69K, depending on installation; see specifications
• Immune to ambient light, EMI and RFI interference
• 12 to 30V dc operation
Models
Model Sensing Mode /
LED Housing Range Cable* Output*** Job Light
K50RPLPGRYC3QPMA Polarized retrore-
flective, visible red,
680 nm
50 mm dome
30 mm mount
polycarbonate
2 m
5-pin Euro
PUR pigtail
QD
PNP,
normally
closed
Green/
yellow/
red
K50RPLPGRYC4QPMA
K50APFF50GRYC3QPMA
Fixed field, infra-
red, 880 nm
50 mm cutoff
PNP,
normally
open
K50APFF50GRYC4QPMA
K50APFF100GRYC3QPMA 100 mm cut-
off
K50APFF100GRYC4QPMA
K50APPBGRYC3QPMA
Push button
—
K50APPBGRYC4QPMA
K80APPBGRYC3QPMA 50 mm dome
Flat or DIN- mount
polycarbonate
K80APPBGRYC4QPMA
* 5-pin 150 mm Euro-style PUR pigtail QD models are listed. For 2 m (6') PVC cable model, omit suffix “QPMA” from model number (e.g.,
“K50RPLPGRYC3”). For 9 m (30') PVC cable model, replace suffix “QPMA” with “W/30” (e.g., “K50RPLPGRYC3 W/30”). For 150 mm
(6") PVC pigtail with 5-pin Euro-style fitting, replace suffix “QPMA” with “QP” (e.g., “K50RPLPGRYC3QP”).
A model with a QD requires a mating cable (see 5-Pin Euro-Style Cordsets on page 4).
** PNP models only are listed. For other output types, contact the Factory.
WARNING: Not To Be Used for Personnel Protection
Never use this product as a sensing device for personnel protection. Doing so could lead to serious injury
or death. This product does NOT include the self-checking redundant circuitry necessary to allow its use in
personnel safety applications. A sensor failure or malfunction can cause either an energized or de-ener-
gized sensor output condition.
EZ-LIGHT K50 and K80 Specialty — 3-Color
P/N 137551 rev. A 7/7/2011
0 137551 8

Overview
The solid-state output interfaces to a system controller, which is pre-programmed for a specific sequence of tasks. Mounted in or near
each bin in an assembler’s work station, the sensor job light signals the assembler:
• Which bins contain items to be picked in a given operation; and
• In what order they should be picked.
As the assembler takes a part in sequence, the sensor senses that the part was removed and it sends an output signal to the controller.
The controller then verifies if the correct part was taken and may respond by turning that job light OFF, activating the job light of the next
bin in the sequence.
If multiple parts are to be removed from one bin, the job light may remain ON until the appropriate number of signals is returned to the
controller. If an incorrect part is selected, the control system may be wired to signal an alarm for the assembler and/or a supervisor, or it
may be programmed to interpret the action as a call for parts.
Fixed-field and retroreflective-mode models require no interaction to operate, and so eliminate the hand, wrist, and arm stresses associ-
ated with mechanical push buttons. All models are immune to EMI, RFI, and ambient light interference. The polycarbonate and nylon
housing is capable of absorbing high impact (even at low temperatures) and is resistant to abrasion and to damage by most chemicals.
Its domed construction allows moisture and debris to slide easily off the sensor housing, simplifying maintenance. The 30 mm threaded
base provides easy mounting.
Indicator and Output Behavior
NOTE: "C3" and "C4" models as referenced in the table pertain to a part of the product model number, imme-
diately preceding the QPMA designation.
Sensor Conditions
Job Light Output Signal
Status
C3 Models C4 Models
Job input active Hand/pick absent ON Green ON Green OFF
Hand/pick present ON Yellow ON Yellow until job input is removed ON
No job input Hand/pick absent OFF OFF OFF
Hand/pick present ON Red ON Red for 5 seconds after hand/pick is removed ON
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Specifications
Supply Voltage and Current
12 to 30V dc (10% max. ripple)
Less than 90 mA max. current @ 12V dc (exclusive of
load)
Less than 60 mA max. current @ 30V dc (exclusive of
load)
Supply Protection and Circuitry
Protected against transient voltages (fast-transient and
over-voltage) and reverse polarity
Output Configuration
1 current sinking (NPN) transistor or 1 current sourcing
(PNP) transistor, depending on model. Retroreflective
models have normally closed (N.C.) output; all other
models have normally open (N.O.) output.
Output Rating
Max. load: 150 mA
ON-state saturation voltage:
PNP models: < 2V @ 10 mA dc; < 2.5V @ 150 mA dc
NPN models: < 1.5V @ 10 mA dc; < 2V @ 150 mA dc
OFF-state leakage current: < 10 µA @ 30V dc
Output Protection
Protected against false pulse on power-up and continu-
ous overload or short circuit of output
Output Response Time
5 milliseconds ON, 500 ms leading edge OFF
Power-Up Output Delay Time
300 ms
Indicators
Entire translucent dome provides indicator light:
Job (Pick) – Green
Pick Sensed – Yellow
Mispick – Red
Job Light Enable
Input impedance: 8K Ohms
Sinking – Input low < 1.0V
Sourcing – Input high > 7V
Construction
Base: polycarbonate
Translucent dome: polycarbonate
Push button: thermoplastic
Lens: polycarbonate or acrylic
Connections
150 mm pigtail with 5-pin Euro-style QD fitting (QPMA);
accessory cordset required for QD models.
Ambient Light Immunity
Up to 5,000 lux
EMI-RFI Immunity
Immune to EMI and RFI noise sources, per IEC
947-5-2.
Environmental Rating
Fully encapsulated; IEC IP67
Integral QD models meet DIN 40050 (IP69K) when us-
ing IP69K-rated cables; pigtail and cable models meet
IP69K when mounted with conduit
Operating Conditions
−40° to +50° C (−40° to +122° F)
90% @ +50° C max. rel. humidity (non-condensing)
Certifications
K50 models:
K80 models:
EZ-LIGHT K50 and K80 Specialty — 3-Color
P/N 137551 rev. A www.bannerengineering.com - tel: [phone]

Dimensions
K50L K80L
M30x1
(mounting nut included)
max. torque
4.5 Nm (40 lbf in)
½ -14 NPSM
internal threads
50.0 mm
(1.97")
36.8 mm (1.45")*
20.0 mm (0.79")
11.0 mm (0.43")
Ø15.6 mm (Ø0.61")
*For push-button models, this dimension is 44.2 mm (1.74")
72.5 mm
2.85"
41.3 mm
1.63"
Ø50.0 mm
1.97"
7.9 mm
0.31"
65.0 mm
2.56"
80.8 mm
3.18"
65.0 mm
2.56"
7.6 mm
0.30"
Wiring
NOTE: Cabled hookups only are shown. Wiring is functionally identical for cabled and quick-disconnect mod-
els.
NPN (Sinking) Output Models PNP (Sourcing) Output Models Wiring Key Pinout
12-30V dc
–
+
1
3
2
4Load
Job Light Enable,
Input Low <1.0V
Not Used
5
12-30V dc
Job Light Enable,
Input High >7V
Not Used
–
+
1
3
2
4
5
Load
1 = Brown
2 = White
3 = Blue
4 = Black
5 = Gray
2
3
4
1
5-Pin Euro-Style Cordsets
5-Pin M12/Euro-Style Cordsets (straight connector)
MQDC1-506, 2 m (6')
MQDC1-515, 5 m (15')
MQDC1-530, 9 m (30')
5-Pin M12/Euro-Style Cordsets (right-angle connector)
MQDC1-506RA, 2 m (6')
MQDC1-515RA, 5 m (15')
MQDC1-530RA, 9 m (30')
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4 www.bannerengineering.com - tel: [phone] P/N 137551 rev. A

Mounting Brackets
All measurements in mm
SMB30A
• Right-angle bracket with
curved slot for versatile ori-
entation
• Clearance for M6 (¼") hard-
ware
• 30 mm mounting hole
• 12-ga. stainless steel
SMB30SC
• Swivel bracket with 30 mm
mounting hole
• Black reinforced thermoplas-
tic polyester
• Stainless steel mounting and
swivel locking hardware in-
cluded
SMB30FA
• Swivel bracket with tilt and
pan movement for precise ad-
justment
• 30 mm mounting hole
• 12-ga. 304 stainless steel
• Easy sensor mounting to ex-
trude rail T-slot
SMBAMS30RA
• Right-angle SMBAMS series
bracket
• 30 mm mounting hole
• Articulation slots for 90+° rota-
tion
• 12-ga. cold rolled stainless
steel
SMB30MM
• 12-ga. stainless steel bracket with
curved mounting slots for versatile
orientation
• Clearance for M6 (¼") hardware
• 30 mm mounting hole
SMBAMS30P
• Flat SMBAMS series bracket
• 30 mm mounting hole
• Articulation slots for 90+° rota-
tion
• 12-ga. 300 series stainless steel
For K80L
SMBDX80D
• DIN-mount bracket for K80L models, mounts on 35 mm
DIN rail
• Hardware included to mount to K80L housing
• Black reinforced thermoplastic
EZ-LIGHT K50 and K80 Specialty — 3-Color
P/N 137551 rev. A www.bannerengineering.com - tel: [phone]

Retroreflective Targets
NOTE: For a complete selection of retroreflective targets, see www.BannerEngineering.com.
BRT-2X2
• Square, acrylic target
• Reflectivity factor: 1.0
• Max. temperature: 50° C
• Optional brackets are available
• Approximate size: 51 mm x 51 mm
BRT-35X35B
• Square, acrylic target
• Reflectivity Factor: 1.3
• Max. Temperature: 65° C
• Approximate size: 35 mm x 35 mm
BRT-51X51BM
• Square, acrylic target
• Reflectivity Factor: 1.5
• Max. Temperature: +50°C
(+120°F)
• This target has micro-prism geome-
try. Optional brackets are available
Replaces reflector BRT-36X40BM.
BRT-50D
• Round, acrylic target with mounting
stud
• Reflectivity factor: 1.0
• Max. temperature: 65° C
• Optional brackets are available
• Approximate size: 50 mm diameter
BRT- 100X18A
• Rectangular, acrylic target
• Reflectivity factor: 1.4
• Max. temperature: 50° C
• Approximate size: 18.5 mm x 110 mm
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Retroreflective Tape
NOTE: For maximum adhesion of all tape products, surfaces must be clean.
Model Reflectivity Factor Maximum Temperature Size Unit
BRT-THG-1-100 0.7 60°C (140°F) 25 mm (1") wide 2.5 m (100") long
BRT-THG-2-100 0.7 60°C (140°F) 50 mm (2") wide 2.5 m (100") long
BRT-THG-3-100 0.7 60°C (140°F) 75 mm (3") wide 2.5 m (100") long
Model Reflectivity Factor Maximum Temperature Size Unit
BRT-TVHG-2X2 0.8 60ºC (140ºF) 50 x 50 mm 4 per pack
EZ-LIGHT K50 and K80 Specialty — 3-Color
P/N 137551 rev. A www.bannerengineering.com - tel: [phone]

Contact Us
For more information: Contact your local Banner representative or Banner Corporate Offices around the world.
Corporate Headquarters: Banner Engineering Corp. 9714 Tenth Ave. North, Mpls., MN 55441, Tel: [phone], www.bannerengin-
eering.com, [email protected]
Europe: Banner Engineering Europe Park Lane, Culliganlaan 2F, Diegem B-1831 BELGIUM,Tel: [phone], Fax: [phone],
www.bannereurope.com, [email protected]
Latin America: Contact Banner Engineering Corp. (US) or e-mail Mexico: [email protected]; or Brazil: brasil@banner-
engineering.com
Asia:
Banner Engineering China Shanghai Rep Office Rm. G/H/I, 28th Flr. Cross Region Plaza No. 899, Lingling Road, Shanghai 200030
CHINA, Tel: [phone], Fax: [phone], www.bannerengineering.com.cn, [email protected]
Banner Engineering Japan Cent-Urban Building 305 3-23-15, Nishi-Nakajima Yodogawa-Ku, Osaka 532-0011 JAPAN, Tel:
81-6-6309-0411, Fax: [phone], www.bannerengineering.co.jp, [email protected]
Banner Engineering Int’l Incorporated Taiwan Rep. Office 8F-2, No. 308, Sec. 1, Neihu Rd. Taipei, Taiwan 114 Phone: [phone]
9966 #15 | Fax: [phone], www.bannerengineering.com.tw, [email protected]
Banner Engineering India Pune Head Quarters Office, No. 1001 Sai Capital, Opp. ICC Senapati Bapat Road, Pune 411016 INDIA, Tel:
91-20-66405624, Fax: [phone], www.bannerengineering.co.in, [email protected]
EZ-LIGHT K50 and K80 Specialty — 3-Color
Warranty: Banner Engineering Corporation warrants its products to be free from defects
for a period of one year. Banner Engineering Corporation will repair or replace, free of
charge, any product of its manufacture found to be defective at the time it is returned to
the factory during the warranty period. This warranty does not cover damage or liability
for the improper application or installation of Banner products. This warranty is in lieu of
any other warranty either expressed or implied.