Banner DUO-TOUCH SG User manual

European Version 07/05 EM001 rev A
DUO-TOUCH®SG Two-Hand-Control Safety Kit
With AT-FM-10K Safety Module and STB Self-Checking Optical Touch Buttons
DUO-TOUCH SG Two-Hand-Control Kit Features
DUO-TOUCH SG Safety Module:
• Diverse-redundant microcontrollers
• Monitors two Banner STB Self-Checking Optical Touch Buttons, or two mechanical
push buttons
• Two redundant, forced-guided (mechanically linked) output contacts rated at 6 A
• Two auxiliary solid-state outputs (NPN and PNP), plus auxiliary N.C. relay output
• Feedback input monitors external machine control elements
• 5 indicator LEDs for Power, Fault, Input 1, Input 2 and Output
• 24V ac/dc operation
• DIN-rail-mountable 22,5 mm-wide housing with removable terminal blocks
• 500 ms (max.) simultaneity requirement for touch button operation
STB Self-Checking Optical Touch Buttons:
• Diverse-redundant microcontroller-based photoelectric touch buttons
• Continuous internal self-checking operation
• Ergonomically designed to eliminate hand, wrist and arm stresses associated with
repeated operation; require no physical pressure to operate
• Immune to ambient light, EMI and RFI interference
• High excess gain cuts through heavy contamination
The Duo-Touch SG Two-Hand-Control Kit system is certified to:
• Type IIIC requirements of EN 574/ISO 13851 Safety of Machinery – Two-Hand-
Control devices
• Category 4 requirements of EN 954-1/ISO 13849-1 Safety of Machinery – Safety-
Related Parts of Control Systems – Part 1: General Principles of Design
DUO-TOUCH SG Two-Hand-Control Kit Models
Each kit includes an AT-FM-10K Module,
and two STB Touch Buttons
* 9 m cables are available by adding suffix “W/30” to the kit model number including any cabled sensor (e.g., ATK-VP6 W/30).
QD models require an accessory QD cable. See page 15.
Kits
ATK-VP6Q5 (30 642 92) 4-Pin Euro-style STBVP6Q5 (30 641 81)
5-Pin Euro-style
DUO-TOUCH SG
Safety Module
Including 2 STB Touch
Buttons & DUO-TOUCH SG
Safety Module
Supply
Voltage
STB Touch Buttons
AT-FM-10K
24V ac/dc
ATK-VR81Q6 (30 642 89)
Components
STBVR81Q6 (30 641 92)
Model Number Outputs Cable/
Connector*
ATK-VP6 (30 642 90) 24V dc STBVP6 (30 641 79) PNP 4-wire 2 m integral cable
ATK-VR81 (30 642 87) STBVR81 (30 641 90) Relay 5-wire 2 m integral cable

DUO-TOUCH®SG – Two-Hand-Control Kits with STB Touch Buttons
page 2
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Important ... read this page before proceeding!
The Banner DUO-TOUCH SG Two-Hand-Control safety system provides a measure of protection for the operator against reaching
danger zones during hazardous situations by locating the control actuating devices in a specific position and monitoring the
actuating devices for specific conditions.
In Europe, the functions that the Banner DUO-TOUCH SG Two-Hand-Control safety system is intended to perform are regulated by
the CEN (European Committee for Standardisation) and the CENELEC (European Committee for Electrotechnical Standardisation).
Whether or not any particular DUO-TOUCH SG Two-Hand-Control system installation meets all applicable European and inter-
national requirements depends upon factors that are beyond the control of Banner Engineering Corp. These factors include the
specific ways the safety module is applied, installed, wired, operated, and maintained.
Banner Engineering Corp. has attempted to provide complete application, installation, operation, and maintenance instructions. In
addition, we suggest that any questions regarding the use or installation of this two-hand-control safety system be directed to the
factory applications department at the telephone numbers or address shown on the back page of this manual.
The user of this Two-Hand-Control safety system must ensure that all machine operators, maintenance personnel, electricians, and
supervisors are thoroughly familiar with and understand all instructions regarding the installation, maintenance, and use of this
system, and with the machinery upon which it is installed.
The user and any personnel involved with the installation and use of this safety system must be thoroughly familiar with all
applicable European and international standards. The standards, listed below, directly address the use of two-hand-control systems.
Banner Engineering Corp. makes no claim regarding a specific recommendation of any organisation, the accuracy or effectiveness
of any information provided, or the appropriateness of the provided information for a specific application.
The user has the responsibility to ensure that all local, national and international laws, rules, codes, and regulations relating to the
use of this two-hand-control system are satisfied. Extreme care is urged that all legal requirements are met and that all installation
and maintenance instructions contained in this manual are followed.
Directives and Standards
ISO 12100-1 (EN 292-1) “Safety of Machinery – Basic Concepts, General Principles for Design, Part 1: Basic
Terminology, Methodology”
ISO 12100-2 (EN 292-2) “Safety of Machinery – Basic Concepts, General Principles for Design, Part 2: Technical
Principles and Specifications”
ISO 13851 (EN 574) “Safety of Machinery – Two-Hand-Control Devices”
ISO 13849-1 (EN 954-1) “Safety of Machinery – Safety-Related Parts of Control Systems, Part 1: General Principles for
Design”
ISO 13855 (EN 999) “Safety of Machinery – The Positioning of Protective Equipment”
IEC/EN 60204-1 “Electrical Equipment of Machines: Part 1: General Requirements”
Also, request a type “C” standard for your specific machinery.
!

DUO-TOUCH®SG – Two-Hand-Control Kits with STB Touch Buttons
page 3
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
WARNING ... Point-of-Operation Guarding
When properly installed, the DUO-TOUCH SG Two-Hand-Control Safety Module provides protection only for the hands of the
machine operator. It may be necessary to install additional point-of-operation safeguarding, such as safety light curtains and/or
hard guards, to protect personnel from hazardous machinery. Failure to install point-of-operation guards on hazardous machin-
ery can result in a dangerous condition which could lead to serious injury or death.
!
DUO-TOUCH SG Safety Module Description
A DUO-TOUCH SG Two-Hand-Control Safety Module may be used with:
• 2 Banner STB Self-Checking Optical Touch Buttons, each with one normally open
and one normally closed relay output contact, or
• 2 Banner STB Self-Checking Optical Touch Buttons, each with two current-sourcing
PNP outputs, or
• 2 mechanical push buttons with one normally open and one normally closed
contact each (Form C contact)
If the machine operator removes one or both hands from the STB(s), the Duo-Touch
SG relays de-energise, causing the output contacts to open. The relays will not re-
energise until both STBs are deactivated and then simultaneously reactivated.
The Duo-Touch SG Two-Hand-Control Kit system is certified to:
• Type IIIC requirements of EN 574/ISO 13851 Safety of Machinery – Two-Hand-
Control devices, and
• Category 4 requirements of EN 954-1/ISO 13849-1 Safety of Machinery – Safety-
Related Parts of Control Systems – Part 1: General Principles of Design
The Safety Module’s output signal consists of two sets of redundant, forced-
guided (mecahnically linked) contacts (see Figure 5 page 9). Circuitry within the
Safety Module monitors these internal contacts and prevents an output signal from
occurring if a fault is detected. A feedback loop is offered for monitoring the status of
the machine control elements.
DUO-TOUCH SG Safety Module LED Indicators
Power On: ON when power is applied
Fault: ON if simultaneity is not met or external wiring fault
Flashing when internal fault condition is detected
Input 1 (2) Status: ON if touch button is activated
OFF when button is not activated
Flashing if external wiring fault is detected
Output Status: ON if both relays (K1 and K2) are energised
Flashing if feedback error has occurred
S12
A1
S11 S13
S23 S21 S22
13 23 Y1
Y2 14 24 A2
K1
K2
14 24
13 23
Machine
Safety
AT-FM-10K
Power
Fault
In 1
In 2
Output
A
E
D
C
B
Figure 1. DUO-TOUCH SG Safety Module
AT-FM-10K status indicators and
terminal locations
Key Legend:
A Power ON (green)
B Internal Fault (red)
C Input 1 Status (green)
D Input 2 Status (green)
E Output Status (green)

DUO-TOUCH®SG – Two-Hand-Control Kits with STB Touch Buttons
page 4
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Appropriate Applications
The DUO-TOUCH SG Two-Hand-Control Safety Module may be used as an initiation
device for most powered machinery, where machine cycling is controlled by a
machine operator.
When using a two-hand-control system for safeguarding, both of the operator’s
hands must be used to initiate the machine cycle. In effect, this makes the operator
a “hostage” while the hazard is present, thus limiting or preventing exposure to the
hazard. The two-hand-control actuators must be located so that hazardous motion
(for example, closing of the die) is complete or stops before the operator can release
one or both of the buttons and reach the hazard (see page 7, Minimum Safety
Distance).
Concurrent use of both hands is required, meaning that both buttons must be
actuated simultaneously – within a very short time span. This time span is specified
by EN 574/ISO 13851 as not more than 500 ms, even under single-fault conditions.
This requirement not only reduces the possibility of intentional defeat, but also
reduces the chance of unintended initiation of the machine cycle.
The machine control, when used in single cycle or single stroke mode, must provide
an anti-repeat feature so that at the end of one machine cycle, further cycles are
prevented and the operator must release the two-hand-control actuators before the
next cycle can be initiated (see Caution at right).
The STB Touch Buttons must be protected from accidental or unintended operation.
This can be accomplished by their mounting position and/or through the use of
protective shields such as rings, guards or shields. Suggested methods are shown on
page 6.
It should be noted that two-hand-control and two-hand-trip safeguarding protect only
the operator’s hands. Additional safeguarding or other appropriate standards may be
required.
The user must refer to the relevant standards for additional requirements for
the application of two-hand-control and two-hand-trip devices when used as a
safeguarding means.
CAUTION ... Not an
Anti-Repeat Control
Device
Anti-repeat control is not a function
of the DUO-TOUCH SG Two-Hand-
Control Safety Module. The user of this
device must provide a suitable means of
accomplishing anti-repeat control for any
single-stroke or single-cycle machine.
!
Power
Feedback Loop*
SW1
SW2
Output
< 0,5 s < 0,5 s > 0,5 s Feedback
Open
SW1 tied
down
SW2 tied
down
* Feedback loop can remain closed at all times
(if jumpered), when no monitoring contacts are
available (see also Feedback Loop on page 8.)
Figure 2. DUO-TOUCH SG Safety Module AT-FM-10K timing diagram

DUO-TOUCH®SG – Two-Hand-Control Kits with STB Touch Buttons
page 5
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Part-Revolution Clutched Machinery
EN 692 “Mechanical Presses – Safety” allows a two-hand-control safety module to operate part revolution power presses for any
of the following functions: “inch” (jog), “single-stroke” or “continuous” (run). Two-hand-control safety modules are recognised
as a means of protecting the machine operator when the hand controls are safely located and protected from false operation
(see pages 6 and 7) and when the two-hand trip device is properly interfaced to the machine (see pages 8 and 9) to control the
required stopping action.
Full-Revolution Clutched Machinery
A two-hand-control safety module used to initiate the cycle of a full-revolution clutched machine is known as a “two-hand-trip
device.” Two-hand-trip devices are recognised by CEN and CENELEC as a means of protecting the machine operator when the
hand controls are safely located and protected from false operation (see pages 6 and 7) and when the two-hand-trip device is prop-
erly interfaced to the machine (see pages 8 and 9) to prevent accidental cycle initiation.
Theory of Operation
The input circuit of the DUO-TOUCH SG Safety Module requires simultaneous actuation of both two-hand-control actuators to
generate an output signal. European standard EN 574/ISO 13851 requires that the two hand controls be actuated within 0,5
seconds of each other.
The timing diagram in Figure 2 (page 4) illustrates that an output signal from the DUO-TOUCH SG Safety Module occurs only if
switch #1 (SW1) and switch #2 (SW2) are actuated within 0,5 seconds of each other. The total response time (from the time the
devices are disengaged until the module’s output contacts open) is 0,035 seconds + 0,020 seconds = 55 milliseconds. The device
output does not re-energise until both hand controls are disengaged, and then simultaneously re-actuated. This logic reduces the
possibility of defeat of the two-hand-control by tying down one or both hand controls.
STB Touch Button Description
STB Self-Checking Optical Touch Buttons are identical in fit and form with the proven and popular OTB Series buttons. The internal
design of the new buttons, however, based on diverse-redundant microcontrollers, allows the wiring to a Banner DUO-TOUCH
SG Two-Hand-Control Safety Module designed and certified to Type IIIC per EN 574/ISO 13851 (requiring 1 normally open and 1
normally closed contact per input channel).
The STB is a photoelectric “beam-break” activation device that incorporates a self-checking optical circuit designed to detect
internal safety-critical faults. Both the emitter and receiver are continuously exercised and monitored via secondary photoelements.
If a fault is detected, the microcontrollers will hold the outputs in the OFF state and flash a Fault LED to alert an operator.
All models are supplied with a yellow polypropylene field cover to prevent inadvertent switching.
A
B
C
D
EKey Legend:
A Polypropylene Field Cover
B Black Polysulfone Upper Housing
C Yellow Fibre Reinforced PBT Base
D Output Fault LED
E Power ON/OFF LED
STB Touch Button LED Indicators
Power On (green):
ON when power is applied
Output, Fault (green):
ON when button is activated
OFF when button is not activated
Flashing when a fault condition is
detected
Figure 3. STB Touch Button features

DUO-TOUCH®SG – Two-Hand-Control Kits with STB Touch Buttons
page 6
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Figure 4. Install STB Buttons so that they
are protected to prevent defeat
or inadvertent actuation
CAUTION ... Install
Hand Controls to Prevent
Accidental Actuation
Total protection for the two-hand-control
system from “defeat” is not possible.
However, the user is required by CEN/
CENELEC regulations to arrange and
protect hand controls to minimise possi-
bility of defeat or accidental actuation.
!
Side Mount, with Field Covers Removed
Top Mount, with Field Covers in Place
Mechanical Installation
Installation of the DUO-TOUCH SG Safety Module
The DUO-TOUCH Safety Module must be installed inside an enclosure. It is not designed for
exposed wiring. It is the user’s responsibility to house the Safety Module in an enclosure with
IP54 rating, or better. Dimensions of the Safety Module are shown in figure 6 (page 14). The
device mounts directly onto a standard 35-mm DIN rail.
Heat dissipation considerations
For reliable operation, the user must ensure that the operating specifications are not exceeded.
The enclosure must provide adequate heat dissipation, so that the air closely surrounding
the module does not exceed the maximum operating temperature stated in the specifications
(page 12). Methods to reduce heat build-up include venting, forced airflow (e.g., exhaust fans),
adequate enclosure exterior surface area, and spacing between modules and other sources of
heat.
Installation of the STB Touch Button
The hand controls must be mounted in accordance with European standards EN-574/ISO 13851
and EN 999/ISO 13855, and any appropriate Type-C standard. EN-574/ISO-13851 requires
that the hand controls be mounted to protect them from accidental or unintentional operation.
Use shields, covers, rings, collars, dividers, or similar protection to prevent accidental switch
actuation and to discourage use of forearms or elbows. This standard also includes a detailed
discussion of approaches to protection of hand controls.
Prevention of defeat using hand and elbow of the same arm:
In general, the buttons should be at least 550 mm apart (in a straight line) to avoid the operator
using the hand and elbow of the same arm or operate both hand controls by the use of only
one arm. Alternatively, the buttons should have a shield to prevent the operation by an elbow.
Prevention of defeat using one hand:
The hand controls must be arranged to require the use of both hands for simultaneous actua-
tion, therefore, they should be at least 260 mm apart, to prevent operation by a single hand.
The cover supplied with the STB Touch Buttons conforms to the requirements of EN 574/ISO
13851, Cone test.
Figure 4 shows two examples for mounting the STB Touch Buttons. When mounted on top of
the control bar, the protective field covers should be in place, as shown. For added protection,
mount the STB Touch Buttons sideways under and behind a protective hood, rather than on top
of the bar, leaving the field covers off. This side mount prevents the operator from positioning
and leaving an object in the path of the beam, intentionally bypassing the safeguard.
Requirements for Multiple-Operator Control
CEN and CENELEC have specified several conditions for situations where multiple operators
work together to control one machine:
• Each operator must actuate his/her own pair of Touch Buttons, with all pairs of actuators
active at one time, in order to initiate a machine cycle; the machine may not be allowed to operate until this condition is true.
• The actuators all must be released between cycles.
• The actuation and de-actuation of all workstations requiring two-hand-control must be observable and supervisable by the employer.
• The clutch/brake control system must be designed so that the clutch cannot be actuated if all the operating workstations are bypassed.
It is the responsibility of the user to determine if this two-hand-control system can be interfaced to the machine in a manner to satisfy all existing
requirements for multiple-operator control.

DUO-TOUCH®SG – Two-Hand-Control Kits with STB Touch Buttons
page 7
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Minimum Safety Distance
EN 999/ISO 13855 – Safety of Machinery – The positioning of protective equipment in
respect of approach speeds of parts of the human body.
Both hand controls must be located far enough away from the nearest hazard point
that the operator cannot reach the hazard with a hand or other body part before the
hazardous motion ceases. If no appropriate Type-C standard exists then the minimum
distance shall be calculated using the general formula.
General Formula
S = K x T + C where:
Sis the minimum safety distance in millimetres, from the danger zone to the
detection point, line or plane;
Kis a constant in millimetres per second, derived from data on approach speeds of
the body or part of the body: K = 1600 mm per second;
Tis the overall response time in seconds;
Cis and additional distance in millimetres, based on intrusion towards the danger
zone prior to actuation; C = 250 mm.
Where machine specific European standards specify a different distance than the
safety distance calculated using this standard then the greater of the distances shall
be used as the minimum safety distance.
Note: Overall response time is the time between the physical initiation of the safety
device and the machine coming to a stop or the risk being removed. The overall
response time comprises a minimum of two phases:
T = T1+ T2where:
T1is the maximum response time of the safety device between the physical
initiation of the sensing function and the output signal switching devices being in
the OFF state.
The DUO-TOUCH SG Safety Kit (AT-FM-10K Safety Module interfaced with STB Touch
Buttons) has an output response time of 55 milliseconds.
T
2is the response time of the machine, that is the time required to stop the
machine or remove the risk after receiving the output signal form the safety
device.
Note: If the risk from encroachment of the body or part of the body towards the
danger zone is eliminated while the device is being actuated, e.g. by adequate
shrouding, then C may be zero, with a minimum allowable distance for S of 100 mm.
WARNING ...
Location of Touch
Button Controls
Hand controls must be mounted a safe
distance from moving machine parts. It
must not be possible for the operator or
other non-competent persons to relocate
them. Failure to establish and maintain
the required safety distance could result
in serious injury or death.
!
Example Minimum Safety Distance
(S) Calculation
The following example illustrates the
use of the formula to calculate the
minimum safety distance:
K= 1600 mm per second
T1= 0,055 seconds
T2= 0,50 seconds (measured by a
stop-time measuring device)
C= 250 mm
S= K x T + C (where T = T1+ T2)
= 1600 x (0,055 + 0,50) + 250
= 1138 mm
In this example, both hand controls
must be located no closer than
1138 mm from the nearest hazard
point.

DUO-TOUCH®SG – Two-Hand-Control Kits with STB Touch Buttons
page 8
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Electrical Installation
Because the DUO-TOUCH SG Safety Module interfaces to many types of machine
controls, it is not possible to give exact wiring instructions here. The following guide-
lines are general in nature.
Connection of Input Switches
The STBs are connected to the Duo-Touch SG module as shown in Figures 5a and
5b (page 9). STB1 and STB2 both have one normally open and one normally closed
output contact each, or two current-sourcing complementary outputs each, all capable
of reliably switching 10-20 mA. Connect one STB to terminals S11, S12, S13 and the
other to terminals S21, S22 and S23. If STBs with PNP outputs are used, the system
must be supplied with 24V dc. Wire gauge for the switch connections is not specified.
Connection of Power to the DUO-TOUCH SG Safety Module
The Safety Module requires a 24V ac or dc supply voltage. Power consumption of the
Safety Module is approximately 4,5 VA. Use extreme caution whenever installing ac
power. We recommend to use 1,2 to 1,7 mm2wire for power and output connections. A
hand-operated supply disconnect (e.g. a circuit breaker) must be provided (per IEC/EN
60204). If activation devices other than STB Touch Buttons are used, they must share
the same voltage supply with the Safety Module (see WARNING on page 9).
Connection to the Machine to be Controlled
The wiring diagrams (Figures 5a and 5b) show a generic connection of the Safety
Module’s two redundant output contacts to machine primary control elements MPCE1
and MPCE2. An MPCE is defined as an electrically-powered element, external to the
DUO-TOUCH SG, which directly controls the machine’s normal operating motion so
that it is the last (in time) to operate when motion is either initiated or arrested. Some
older machines offer only one MPCE; for such machines, it is necessary to add at
least a second MPCE to establish control reliability. See: “NOTICE Regarding Machine
Interface”, on the right. As shown in Figures 5a and 5b, a normally-closed forced-
guided monitor contact from each of the two MPCEs must be connected in series
across terminals Y1 and Y2. This feedback loop allows the circuit of the Safety Module
to monitor the state of the MPCEs, and to prevent a successive machine cycle, if an
MPCE fault is detected. When MPCE monitor contacts are not available, a jumper wire
must be installed across terminals Y1 and Y2.
IMPORTANT: When a jumper wire is used, it is the user’s responsibility to provide a
control-reliable means of machine interface, (per EN 954/ISO 13849), to ensure that
any single MPCE component failure will prevent a successive machine cycle.
The outputs of the DUO-TOUCH SG Safety Module are rated at 250V ac/dc maximum,
at 6 amps maximum resistive load. Force-guided Safety relays may be installed between
the outputs of the Safety Module and the MPCEs to increase switching capacity.
Whenever a safety relay is added as an intermediate switching device, a normally-
closed force-guided monitor contact of that relay must be added to the series feedback
loop between Safety Module terminals Y1 and Y2.
When switching inductive ac loads, it is good practice to protect the Safety Module
outputs by installing appropriately-sized arc suppressors. However, if arc suppressors
are used, they must be installed across the load being switched (e.g., across the coils
of external safety relays), and never across the safety module’s output contacts (see
WARNING on page 9).
CAUTION ...
Disconnect Power
Before Wiring
Always disconnect all power
from the DUO-TOUCH SG Safety Module
and the machine being controlled before
making any wire connections.
Insulation of hand controls and associated
wiring must be rated for 250V ac
minimum. If the hand controls have
metal housings, the housings must be
connected to protective earth ground.
Electrical installation of hand controls
must be made by a qualified electrician
and must comply with IEC/EN-60204-1, -2
and all applicable local standards.
NOTICE Regarding the
Machine Interface
The DUO-TOUCH SG Two-Hand-Control
Safety Module has two redundant output
channels for interfacing to the machine
primary control elements. Some machines
have only one control element; for such
machines, it is necessary to duplicate the
circuit of the single control element.
According to EN 954/ISO 13849 Control
Reliability, the device, system, or interface
must be designed, constructed, and
installed so that a single component
failure will not prevent normal stopping
action from taking place but will prevent a
successive machine cycle.
In the case of part-revolution clutch
machinery, each machine control element
must be capable of immediately stopping
the dangerous machine motion, irrespec-
tive of the state of the other element. For
full-revolution clutch machinery, each
machine control element must be capable
of preventing a subsequent cycle, irre-
spective of the state of the other element.
The slower of the two machine control
elements must be used when calculating
safety distance for the hand controls. (See
“Mechanical Installation of Hand Controls”,
page 6 and Warning on page 9.)

DUO-TOUCH®SG – Two-Hand-Control Kits with STB Touch Buttons
page 9
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
STB2
A2
Y1 (1)
Y2
S12
A1
S11
S13
S22
S21
S23
(1)
A1
S23
K1 K2
13
23
14
24
+ –
STB1
AT-FM-10K
+ –
*
*
STB2
A2
Y1
Y2
S12
S11
S13
S22
S21
K1 K2
13
23
14
24
+ –
STB1
AT-FM-10K
+ –
*
*
Brown
Blue
Blue
MPCE2 MPCE1
White
Yellow
Black
White
Yellow
Black
24V ac/dc 0V ac/dc
Machine
Control
Circuit
L1/+V dc
L2/–V dc
MPCE
1
MPCE
2
* Arc Suppressor –
See Warning
Logic
Brown
MPCE2 MPCE1
White
Black
White
Black
0V dc
Machine
Control
Circuit
L1/+V dc
L2/–V dc
MPCE
1
MPCE
2
* Arc Suppressor –
See Warning
Logic
24V dc
Figure 5a. DUO-TOUCH SG Safety Module
wirings to two STB Touch
Buttons with contact outputs
Figure 5b. DUO-TOUCH SG Safety Module
wirings to two STB Touch
Buttons with PNP (sourcing)
outputs
WARNING ...
Intermediate Switching
Devices
Never wire an intermediate
device (for example, a programmable
logic controller - PLC), other than a safety
relay, between any DUO-TOUCH SG Safety
Module output and the machine control
element it switches. To do so sacrifices
the control reliability of the control-to-
machine interface, and creates an unsafe
condition which could result in serious
injury or death. Whenever a safety relay is
added as an intermediate switching device,
a normally closed force-guided monitor
contact of that relay must be added to
the series feedback loop between Safety
Module terminals Y1 and Y2. (Reference EN
954-1/ISO 13849-1 and IEC/EN-60204-1).
!
WARNING ... Use of
Electronic Hand Controls
Electronic (powered) hand
controls include optical touch
buttons, capacitive touch buttons and similar
devices. When electronic hand controls are
used as input switches for a DUO-TOUCH SG
Safety Module, the hand controls and the
Safety Module must be powered from the
same voltage source.
If power is applied to the Safety Module
before power is applied to the electronic hand
controls, and if the electronic hand controls
are both actuated at the time they are pow-
ered, an output from the DUO-TOUCH SG
Safety Module will result which may trigger
machine motion. Furthermore, electronic hand
controls cannot guarantee the state of their
outputs at the time power is applied to them.
Failure to power the DUO-TOUCH SG Safety
Module and associated electronic hand
controls from the same voltage source
creates a potentially dangerous condition,
which could result in serious injury or death.
!
WARNING ... Use of Arc Suppressors
If arc suppressors are used, they MUST be installed as shown across the coils of the Machine Primary Control Elements
(MPCEs). NEVER install suppressors directly across the output contacts of the DUO-TOUCH SG Safety Module. It is possible
for suppressors to fail as a short circuit. If installed directly across the output contacts of the DUO-TOUCH SG Safety Module,
a short-circuited suppressor will create an unsafe condition which could result in serious injury or death.
!
(1) See warning at left about intermediate switching
devices.
(1) See warning at left about intermediate switching
devices.
Figure 5. DUO-TOUCH SG Safety Module wirings

DUO-TOUCH®SG – Two-Hand-Control Kits with STB Touch Buttons
page 10
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Initial Checkout Procedure
To perform the initial checkout, it is necessary to view the red Fault LED and the four
green status indicators: Power, Input 1, Input 2 and Output. Proceed with caution
around open wiring.
1) Verify that the two actuating devices are properly connected to the DUO-TOUCH
SG Safety Module.
2) Apply power to the Safety Module and to the STB Touch Buttons.
3) Verify that only the Power indicator is ON. If any of the other Safety Module
indicators are ON, disconnect the power to the safety module and check all wiring.
Do not continue this checkout procedure until the cause of the problem is corrected.
4) Activate both hand controls simultaneously (within 0,5 seconds), and hold them
engaged. Input 1 and Input 2 indicators should come ON. Release both hand
controls simultaneously. K1 and K2 indicators should go OFF, together.
To perform the initial checkout, it is necessary to view the red Fault LED and the four
green status indicators: Power, Input 1, Input 2 and Output. Proceed with caution
around open wiring.
5) Again, activate the two hand controls simultaneously, and hold them engaged.
Input 1 and Input 2 indicators should come ON. Release one hand control, while
holding the other engaged. One of the indicators should remain ON. The Output
indicator should go OFF. Re-activate the hand control which was just released.
The Output indicator should remain OFF. Release both hand controls. Input 1 and
Input 2 indicators should then be OFF.
6) Activate only one hand control and hold it engaged. Input 1(Input 2) indicator
should come ON. After more than 1/2 second, activate the second hand control.
Input 1 (Input 2) indicator should remain ON, while Input 2 (Input 1) indicator
remains OFF.
7) Remove power from the Safety Module and disconnect the monitor contact
feedback loop at terminals Y1 and/or Y2. Re-apply power to the Safety Module.
Activate both hand controls simultaneously. Input 1 and Input 2 indicator LEDs
should remain OFF.
If the DUO-TOUCH SG Safety Module passes all of these tests, reconnect the
output wires at terminals 13/14 and 23/24 and the monitor contact feedback loop at
terminals Y1 and Y2. Do not attempt to use the DUO-TOUCH SG Two-Hand-Control
Safety Module until all of the tests are passed.
CAUTION ... Disconnect
Power Before Checkout
Before performing the initial
checkout procedure, make certain all
power is disconnected from the machine
to be controlled. Temporarily disconnect
the wires connected to the outputs of
the DUO-TOUCH SG Safety Module at
terminals 13/14 and 23/24.
!