Barco FLM HD20 User manual

FLM HD20
User guide
R59770180/00
11/07/2008

Barco nv Media & Entertainment Division
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
Printed in Belgium

Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufactures.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense
EN55022/CISPR22 Class A ITE (Information Technology Equipment)
Class A ITE is a category of all other ITE which satisfies the class A ITE limits but not the class B ITE limits. Such equipment should not
be restricted in its sale but the following warning shall be included in the instructions for use:
Warning : This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.

Table of contents
TABLE OF CONTENTS
1. Safety................................................................................................................. 5
1.1 General ............................................................................................................................... 5
1.2 Important safety instructions ......................................................................................................... 6
2. General..............................................................................................................11
2.1 Installation requirements . . . ......................................................................................................... 11
2.2 Unpacking the projector .............................................................................................................12
2.3 Box content .......................................................................................................................... 13
2.4 FLM flight case ......................................................................................................................14
2.5 Projector configurations .............................................................................................................14
2.6 Projector air inlets and outlets.......................................................................................................18
2.7 Free download of Projector Toolset.................................................................................................18
3. Physical installation ..............................................................................................19
3.1 Remote control unit (RCU) ..........................................................................................................19
3.1.1 RCU battery installation.......................................................................................................20
3.1.2 RCU rugged case installation ................................................................................................21
3.1.3 RCU XLR adaptor installation ................................................................................................21
3.1.4 Using the XLR adaptor of the RCU.. . ........................................................................................21
3.1.5 RCU usage possibilities ......................................................................................................22
3.2 Lenses ...............................................................................................................................23
3.2.1 Available lenses...............................................................................................................23
3.2.2 Lens selection.................................................................................................................23
3.2.3 Lens formulas .................................................................................................................24
3.2.4 Lens installation ...............................................................................................................24
3.2.5 Lens removal. .................................................................................................................26
3.3 Alignment of a table mount FLM projector. . ........................................................................................27
3.4 Alignment of a ceiling mount FLM projector ........................................................................................27
3.5 Suspension of the FLM projector with rigging clamps. . ............................................................................28
4. Stacking FLM projectors.........................................................................................31
4.1 Stacking FLM projectors ............................................................................................................31
4.2 Aligning stacked FLM projectors....................................................................................................33
5. Connections........................................................................................................35
5.1 Power connection . . .................................................................................................................35
5.2 Input source connections. . . .........................................................................................................37
5.3 Communication connections ........................................................................................................38
6. Getting started.....................................................................................................43
6.1 RCU & Local keypad ................................................................................................................43
6.2 Terminology overview ...............................................................................................................43
6.3 Operating the projector..............................................................................................................45
6.3.1 Switching on...................................................................................................................45
6.3.2 Errors, warnings and messages during start up .............................................................................46
6.3.3 Switching to standby ..........................................................................................................46
6.3.4 Switching off................................................................................................................... 46
6.4 Using the RCU.......................................................................................................................47
6.5 Quick setup adjustments ............................................................................................................48
6.5.1 Text boxes ON or OFF........................................................................................................48
6.5.2 Quick Lens Adjustment .......................................................................................................48
6.5.2.1 Quick Lens Adjustment via LENS key .................................................................................48
6.5.2.2 Direct Lens Adjustment (RCU). ........................................................................................49
6.5.3 Quick picture in picture ....................................................................................................... 50
6.5.4 Quick language selection . . . ..................................................................................................50
6.6 Projector address . . . .................................................................................................................51
6.6.1 Displaying and Programming addresses. . ...................................................................................51
6.6.2 Controlling the projector ......................................................................................................52
6.7 Source selection..................................................................................................................... 52
6.8 Controlling the Projector.............................................................................................................53
7. Start up of the Adjustment Mode...............................................................................55
7.1 About the adjustment mode .........................................................................................................55
7.2 About the use of the remote control and the local keypad.........................................................................55
7.3 Start up the adjustment mode.......................................................................................................55
7.4 Navigation and adjustments.........................................................................................................56
7.5 On screen menus versus LCD display menus . . ...................................................................................56
8. Input menu .........................................................................................................59
8.1 Overview flow........................................................................................................................59
8.2 Slot module type.....................................................................................................................59
8.2.1 About Input Setup.............................................................................................................59
8.2.2 Input configuration ............................................................................................................60
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8.3 Input locking .........................................................................................................................61
8.4 Minimum delay.......................................................................................................................63
8.5 Native resolution.....................................................................................................................63
8.6 Source switching ....................................................................................................................65
8.7 No signal .............................................................................................................................65
8.7.1 Background color .............................................................................................................66
8.7.2 Shutdown setting..............................................................................................................66
8.7.3 Shutdown retarding time......................................................................................................66
9. Image menu ........................................................................................................69
9.1 Overview flow........................................................................................................................69
9.2 How to select the image adjustments? . . . . . ........................................................................................70
9.3 Image Settings.......................................................................................................................70
9.3.1 Contrast .......................................................................................................................71
9.3.2 Brightness.....................................................................................................................71
9.3.3 Saturation .....................................................................................................................72
9.3.4 Tint (hue)......................................................................................................................73
9.3.5 Phase.......................................................................................................................... 73
9.3.6 Sharpness.....................................................................................................................74
9.3.7 Noise reduction ...............................................................................................................75
9.3.8 Color temperature............................................................................................................. 76
9.3.8.1 Predefined color temperature..........................................................................................76
9.3.8.2 Set a custom color temperature .......................................................................................77
9.3.9 Input balance..................................................................................................................78
9.3.9.1 Introduction to Input Balance . . ........................................................................................78
9.3.9.2 Adjusting the input balance ............................................................................................79
9.4 Aspect ratio ..........................................................................................................................81
9.5 Timings...............................................................................................................................83
9.5.1 Source timings ................................................................................................................83
9.5.2 Advanced settings ............................................................................................................84
9.5.3 Advanced settings, film mode detection .....................................................................................86
9.6 Image files services .................................................................................................................87
9.6.1 Files and file manipulations. ..................................................................................................87
9.6.2 Manual Load file ..............................................................................................................88
9.6.3 Delete file......................................................................................................................89
9.6.4 Delete all custom files ........................................................................................................89
9.6.5 Rename a file .................................................................................................................90
9.6.6 Copy a file.....................................................................................................................91
9.6.7 File options....................................................................................................................91
9.7 Save custom settings................................................................................................................92
10. Layout menu .......................................................................................................95
10.1 Overview flow........................................................................................................................95
10.2 Main window . ........................................................................................................................95
10.2.1 Size adjustment............................................................................................................... 96
10.2.2 Position adjustment...........................................................................................................98
10.3 PIP window . . ........................................................................................................................99
10.3.1 Introduction to PIP . . ..........................................................................................................99
10.3.2 Picture in Picture activation..................................................................................................100
10.3.3 Picture in Picture size of the window . .......................................................................................100
10.3.4 Picture in Picture, position window . . . .......................................................................................103
10.4 Layout file services .................................................................................................................104
10.4.1 Load layout . . . ................................................................................................................104
10.4.2 Rename a layout .............................................................................................................105
10.4.3 Delete a layout ...............................................................................................................106
10.4.4 Copy / Save as a layout .....................................................................................................107
11. Lamp menu....................................................................................................... 109
11.1 Overview flow.......................................................................................................................109
11.2 Lamp power mode..................................................................................................................109
11.3 Lamp power.........................................................................................................................110
11.4 Lamp Identification .................................................................................................................110
11.5 Z-axis adjustment...................................................................................................................111
12. Alignment menu................................................................................................. 113
12.1 Overview flow.......................................................................................................................113
12.2 Orientation ..........................................................................................................................114
12.3 Lens adjustment ....................................................................................................................115
12.4 Side keystone.......................................................................................................................116
12.5 Warp geometry settings ............................................................................................................117
12.5.1 About Warp geometry settings ..............................................................................................117
12.5.2 Warp Status ..................................................................................................................118
12.5.3 Horizontal keystone correction ..............................................................................................119
12.5.4 Vertical keystone correction ................................................................................................ .120
12.5.5 Rotation ......................................................................................................................121
12.5.6 Pincushion - Barrel correction ...............................................................................................122
12.5.7 4 corner correction...........................................................................................................123
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12.5.8 Reset warp settings......................................................................................................... .124
12.5.9 Load warp file ................................................................................................................125
12.6 Contrast enhancement .............................................................................................................125
12.7 Blanking.............................................................................................................................126
12.8 Gamma .............................................................................................................................127
12.9 Internal pattern......................................................................................................................128
12.10 Color space.........................................................................................................................129
12.11 ScenergiX ...........................................................................................................................130
12.11.1 Introduction. . . ................................................................................................................130
12.11.2 Preparations. . ................................................................................................................131
12.11.3 ScenergiX activation .........................................................................................................131
12.11.4 ScenergiX overlap zone (horizontal ScenergiX) . . ..........................................................................132
12.11.5 ScenergiX overlap zone (vertical ScenergiX) ...............................................................................133
12.11.6 ScenergiX size adjustment . .................................................................................................135
12.11.7 Adjusting the black level of the images . . . ..................................................................................137
13. Projector control ................................................................................................ 139
13.1 Overview flow.......................................................................................................................139
13.2 Projector address . . . ................................................................................................................140
13.2.1 Individual projector address .................................................................................................140
13.2.2 Common address ............................................................................................................141
13.3 Serial communication...............................................................................................................141
13.3.1 Baud rate setup ............................................................................................................. .141
13.3.2 Interface standard............................................................................................................142
13.3.3 RS422 termination .......................................................................................................... .142
13.4 Network .............................................................................................................................143
13.4.1 Introduction to a Network connection .......................................................................................143
13.4.2 DHCP setup . . ................................................................................................................144
13.4.3 IP-address set up ............................................................................................................144
13.4.4 Subnet-mask set up..........................................................................................................145
13.4.5 Default Gateway set up......................................................................................................146
13.5 IR control switching.................................................................................................................146
13.6 Buttons..............................................................................................................................147
13.6.1 Standby button ...............................................................................................................147
13.6.2 APA (auto) button ........................................................................................................... .147
13.6.3 Shortcut keys.................................................................................................................148
13.7 Menu position.......................................................................................................................149
13.7.1 On screen menu .............................................................................................................149
13.7.2 Bar scale .....................................................................................................................150
13.8 Local LCD contrast .................................................................................................................150
13.9 Language selection. ................................................................................................................151
14. Service menu..................................................................................................... 153
14.1 Overview flow.......................................................................................................................153
14.2 Identification ........................................................................................................................153
14.3 Diagnosis ...........................................................................................................................155
14.3.1 How to start up the diagnosis? ..............................................................................................155
14.3.2 Versions ......................................................................................................................155
14.3.3 Voltages ......................................................................................................................156
14.3.4 I²C diagnosis .................................................................................................................157
14.3.5 Temperatures ................................................................................................................157
14.3.6 Fan speeds overview ........................................................................................................158
14.3.7 SPI............................................................................................................................159
14.3.8 Error logging overview...................................................................................................... .160
14.4 Convergence .......................................................................................................................160
14.5 Internal service patterns............................................................................................................161
14.6 Restore factory defaults............................................................................................................161
14.7 Reset formatter .....................................................................................................................162
14.8 Save custom settings...............................................................................................................162
14.9 Refill mode . . . .......................................................................................................................163
14.10 Broadcast mode ....................................................................................................................164
14.11 USB memory .......................................................................................................................164
15. Maintenance...................................................................................................... 167
15.1 Replacement of the dust filter on the front side ...................................................................................167
15.2 Replacement of the dust filter on the bottom side.................................................................................168
15.3 Replacement of the dust filter on the top side.....................................................................................169
15.4 Pressure verification of the liquid cooling circuit...................................................................................169
15.5 Cleaning the lens . . . ................................................................................................................170
15.6 Cleaning the exterior of the projector ..............................................................................................170
16. Servicing.......................................................................................................... 171
16.1 Removal of the lamp house ........................................................................................................171
16.2 Removal of the input & communication unit .......................................................................................172
16.3 Removal of an input module .......................................................................................................173
16.4 Installation of the lamp house ......................................................................................................174
16.5 Installation of the input & communication unit . . . ..................................................................................175
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16.6 Installation of an input module .....................................................................................................176
16.7 Realignment of the lamp in its reflector............................................................................................177
17. Removal of the projector covers ............................................................................. 179
17.1 Removal of the front cover .........................................................................................................179
17.2 Removal of the side cover..........................................................................................................180
17.3 Removal of the lamp cover.........................................................................................................181
17.4 Removal of the input cover. ........................................................................................................181
17.5 Installation of the front cover .......................................................................................................182
17.6 Installation of the side cover .......................................................................................................183
17.7 Installation of the lamp cover.......................................................................................................184
17.8 Installation of the input cover.......................................................................................................185
18. Dimensions....................................................................................................... 187
18.1 Dimensions of the FLM HD20......................................................................................................187
18.2 Dimensions of the FLM flight case.................................................................................................188
18.3 Dimensions of the rigging clamps. .................................................................................................189
19. Standard Source Files.......................................................................................... 191
19.1 Table overview......................................................................................................................191
20. Troubleshooting ...... ...... ...... .. ...... ...... ...... ...... .. ...... ...... ...... ...... .. ...... ...... ...... ...... . 193
20.1 Error codes . . .......................................................................................................................193
21. Specifications.................................................................................................... 201
21.1 Specifications FLM HD20 ..........................................................................................................201
21.2 Specifications FLM 5 cable input (multi purpose) .................................................................................204
21.3 Specifications FLM HDSDI – SDI input . . . . . .......................................................................................205
21.4 Specifications FLM DVI input ......................................................................................................206
21.5 Specifications FLM DVI HDCP input...............................................................................................207
22. Order information ............................................................................................... 209
22.1 Spare part order info ...............................................................................................................209
Glossary ............................................................................................................... 211
Index.................................................................................................................... 213
4R59770180 FLM HD20 11/07/2008

1. Safety
1. SAFETY
1.1 General
WARNING:Ensure you understand and follow all the safety guidelines, safety instructions, warnings and
cautions mentioned in this manual.
WARNING:Be aware of suspended loads.
WARNING:Wear a hard hat to reduce the risk of personal injury.
WARNING:Be careful while working with heavy loads.
WARNING:Mind your fingers while working with heavy loads.
CAUTION:High pressure lamp may explode if improperly handled.
Notice on safety
This equipment is built in accordance with the requirements of the international safety standards IEC60950-1, EN60950-1,
UL60950-1 and CAN/CSA C22.2 No.60950-1, which are the safety standards of information technology equipment including
electrical business equipment. These safety standards impose important requirements on the use of safety critical components,
materials and insulation, in order to protect the user or operator against risk of electric shock and energy hazard, and having
access to live parts. Safety standards also impose limits to the internal and external temperature rises, radiation levels, mechanical
stability and strength, enclosure construction and protection against the risk of fire. Simulated single fault condition testing ensures
the safety of the equipment to the user even when the equipment’s normal operation fails.
Restricted access location
The FLM HD20 must be installed in a restricted access location, due to the temperature rise of parts of the equipment (air outlet).
Restricted access location
A location for equipment where both of the following paragraphs apply:
1) Access can only be gained by SERVICE PERSONS or by USERS who have been instructed about the reasons for
the restriction applied to the location and about the precautions that shall be taken.
2) Access is through the use of the tool or lock and key, or other means of security, and is controlled by the authority
responsible for the location.
R59770180 FLM HD20 11/07/2008 5

1. Safety
1.2 Important safety instructions
To prevent the risk of electrical shock
• This product should be operated from a mono phase AC power source. Power input voltage range must be between 200-240
VAC, 50/60Hz, 20 amps at 230 VAC.
• The power cord of the FLM HD20 is equipped with a 3-wire grounding plug, a plug having a third (grounding) pin. This plug will
only fit into a grounding-type IEC 60309 power outlet. This is a safety feature. Mains power cord with IEC 60309 plug:
IEC60309
E
NL
Warning: This apparatus must be grounded (earthed) via the supplied 3 conductor AC power cable. If the supplied power
cable is not the correct one, consult your dealer.
If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet with respect to the
local regulations. Do not defeat the purpose of the grounding-type plug.
• Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the cord. To disconnect
the cord, pull it out by the plug. Never pull the cord itself.
• If an extension cord is used with this product, make sure that the total of the ampere ratings on the products plugged into the
extension cord does not exceed the extension cord ampere rating.
• Use only the power cord supplied with your device. While appearing to be similar, other power cords have not been safety
tested at the factory and may not be used to power the device. For a replacement power cord, contact your dealer.
• Never push objects of any kind into this product through cabinet slots as they may touch dangerous voltage points or short out
parts that could result in a risk of fire or electrical shock.
• Never spill liquid of any kind on the product. Should any liquid or solid object fall into the cabinet, unplug the set and have it
checked by qualified service personnel before resuming operations.
• Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for long
periods of time, unplug it from the wall outlet. This will prevent damage to the device due to lightning and AC power-line surges.
6R59770180 FLM HD20 11/07/2008

1. Safety
To prevent personal injury
• Isolated electrically before re-lamping. Caution : hot lamp (house).
• Caution: High pressure lamp may explode if improperly handled. Refer servicing to qualified service personnel. The customer
should never attempt to disassemble the lamp casing or to dispose of the lamp casing other than by returning it to Barco.
• To reduce the lamp heat of the projector, switch the projector first to standby and let the projector lamp cool down for at least 5
minutes. Then the projector may be switched off with the power switch.
• To prevent injury and physical damage, always read this manual and all labels on the system before inserting the lamp casing,
connecting to the wall outlet or adjusting the projector.
• To prevent injury, take note of the weight of the projector. Minimum 4 persons are needed to carry the FLM HD20.
• To prevent injury, ensure that the lens and all cover plates are correctly installed. See installation procedures.
• Warning: high intensity light beam. NEVER look into the lens ! High luminance could result in injury to the eye.
• Before attempting to remove any of the projector’s covers, you must disconnect from the wall outlet.
• When performing setup work to a ceiling mounted projector, to prevent injury caused by falling objects or the system, set out
a keep out area.
• Consult a professional structural engineer prior to suspending the projector from a structure not intended for that use. Always
ensure that the working load limit of the structure can handle the load of the projector.
• Never stack more than two (2) FLM projectors in a hanging configuration (truss) and never stack more than three (3) FLM
projectors in a base stand configuration (table mount).
• The power input at the projector side is considered as the disconnect device. When required to switch off the device, to access
parts inside, always disconnect the power cord at the base of the device. In case the power input at the base of the device is
not accessible (e.g. ceiling mount), the socket outlet supplying the device shall be installed nearby the device and be easily
accessible, or a readily accessible general disconnect device shall be incorporated in the fixed wiring.
• Do not place this equipment on an unstable cart, stand, or table. The product may fall, causing serious damage to it and
possible injury to the user.
• When mounting the device to the ceiling or to a rigging system, always mount security chains.
• It is hazardous to operate without lens or shield. Shields, lenses or utra-vilolet screens shall be changed if they have become
visible damaged to such an extent that their effectiveness is impaired. For example by cracks or deep scratches.
•Warning: Protection from ultraviolet radiation: Do not look directly in the light beam. The lamp contained in this product is
an intense source of light and heat. One component of the light emitted from this lamp is ultraviolet light. Potential eye and skin
hazards are present when the lamp is energized due to ultraviolet radiation. Avoid unnecessary exposure. Protect yourself and
your employees by making them aware of the hazards and how to protect themselves. Protecting the skin can be accomplished
by wearing tightly woven garments and gloves. Protecting the eyes from UV can be accomplished by wearing safety glasses
that are designed to provide UV protection. In addition to the UV, the visible light from the lamp is intense and should also be
considered when choosing protective eye wear.
•Exposure to UV radiation: Some medications are known to make individuals extra sensitive to UV radiation. The American
Conference of Governmental Industrial Hygienists (ACGIH) recommends occupational UV exposure for an-8hour day to be
less than 0.1 microwatts per square centimeters of effective UV radiation. An evaluation of the workplace is advised to assure
employees are not exposed to cumulative radiation levels exceeding these government guidelines.
•Cooling liquid circuit. The device head contains a cooling circuit filled with Blue antifreeze diluted (1/3 ethanediol – 2/3 Demi
water).
When the cooling circuit leaks, switch off the device and contact a service technician.
The liquid is not for household use. Keep out of reach of children. Harmful by oral intake. Avoid exposure to pregnant women.
Avoid contact with eyes, skin and clothing. Avoid inhale of the noxious fumes.
R59770180 FLM HD20 11/07/2008 7

1. Safety
To prevent device damage
• The FLM HD20 has been designed for use with a specific lamp (house) type. See installation instructions for its correct type.
• If the air filters are not regularly replaced, the air flow inside the projector could be disrupted, causing overheating. Overheating
may lead to the projector shutting down during operation.
• In order to ensure that correct airflow is maintained, and that the device complies with electromagnetic compatibility (EMC)
requirements, and for safety requirements, it should always be operated with all of it’s covers in place.
• Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to protect it from
overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the product
on a bed, sofa, rug, or other similar surface. This product should never be placed near or over a radiator or heat register. The
device should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• Do not block the projector cooling fans or free air movement under and around the projector. Loose papers or other objects
may not be nearer to the projector than 10 cm (4") on any side.
• The device must always be mounted in a manner which ensures free flow of air into its air inlets and unimpeded evacuation of
the hot air exhausted from its cooling system. Heat sensitive materials should not be placed in the path of the exhausted air.
Leave at least a free safety area of 1 meter (40”) at the rear of the projector.
• Ensure that nothing can be spilled on, or dropped inside the projector. If this does happen, switch off and unplug the mains
supply immediately. Do not operate the projector again until it has been checked by qualified service technicians.
• Consult a professional structural engineer when you have the intention to use this projector as ceiling mounted projector. Always
ensure the working load limit of the structure supporting the projector.
• Do not use this equipment near water.
•Special Care for Laser Beams: Special care should be used when DLP projectors are used in the same room as high power
laser equipment. Direct or indirect hitting of a laser beam on to the lens can severely damage the Digital Mirror DevicesTM in
which case there is a loss of warranty.
• Never place a FLM HD20 in direct sun light. Sun light on the lens can severely damage the Digital Mirror DevicesTM in which
case there is a loss of warranty.
• Save the original packing material; they will come in handy if you ever have to ship your equipment. For maximum protection,
repack your set as it was originally packed at the factory.
• Unplug this product from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp cloth for
cleaning. Never use strong solvents, such as thinner or benzine, or abrasive cleaners, since these will damage the cabinet.
Stubborn stains may be removed with a cloth lightly dampened with mild detergent solution.
• To ensure the highest optical performance and resolution, the projection lenses are specially treated with an anti-reflective
coating, therefore, avoid touching the lens. To remove dust on the lens, use a soft dry cloth. Do not use a damp cloth, detergent
solution, or thinner.
• Rated maximum ambient temperature, ta= 40 °C (104°F).
• The lamp house shall be replaced if it has become damaged or thermally deformed.
To prevent battery explosion
• Danger of explosion if battery is incorrectly installed.
• Replace only with the same or equivalent type recommended by the manufacturer.
• Dispose of used batteries according to the manufacturer’s instruction.
To prevent fire hazard
• Warning “Risk of fire”. Do not place flammable or combustible materials near the projector !
This projector radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both normal
and safe. Exposing flammable or combustible materials into close proximity of this projector could result in the spontaneous
ignition of that material, resulting in a fire. For this reason, it is absolutely necessary to leave an “exclusion zone” around all
external surfaces of the projector whereby no flammable or combustible materials are present. The exclusion zone must be not
less than 40 cm (18”). The exclusion zone on the lens side must be at least 2 m (80”).
• Do not cover the projector or the lens with any material while the projector is in operation.
• Mount the device in a well ventilated area away from sources of ignition and out of direct sun light.
• Never expose the projector to rain or moisture.
• In the event of fire, use sand, CO2, or dry powder fire extinguishers; never use water on an electrical fire.
• This product should never be placed near or over a radiator or heat register.
• This projector should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• The operation room must be well ventilated or cooled in order to avoid build up of heat.
8R59770180 FLM HD20 11/07/2008

1. Safety
On servicing
• Do not attempt to service this product yourself, as opening or removing covers may expose you to dangerous voltage potentials
and risk of electric shock.
• Refer all servicing to qualified service personnel.
• Fence off a restricted area of at least 3 meters around the projector using an eye-catching fence and “KEEP OUT” signs. This
to prevent unauthorized persons coming near the projector during servicing.
• Unplug this product from the wall outlet and refer servicing to qualified service technicians under the following conditions:
- When the power cord or plug is damaged or frayed.
- If liquid has been spilled into the equipment.
- If the product has been exposed to rain or water.
- If the product does not operate normally when the operating instructions are followed. Adjust only those controls that are
covered by the operating instructions since improper adjustment of the other controls may result in damage and will often
require extensive work by a qualified technician to restore the product to normal operation.
- If the product has been dropped or the cabinet has been damaged.
- If the product exhibits a distinct change in performance, indicating a need for service.
• Replacement parts: When replacement parts are required, be sure the service technician has used original Barco replace-
ment parts. Unauthorized substitutions may result in degraded performance and reliability, fire, electric shock or other hazards.
Unauthorized substitutions may void warranty.
• Safety check: Upon completion of any service or repairs to this device, ask the service technician to perform safety checks to
determine that the product is in proper operating condition.
• Lamp replacement: high pressure lamp may explode if improperly handled.
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1. Safety
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2. General
2. GENERAL
About this chapter
Read this chapter before installing your FLM HD20. It contains important information concerning installation requirements for the
FLM HD20, such as minimum and maximum allowed ambient temperature, humidity conditions, required safety area around the
installed projector, required power net, compatible signal sources, etc.
Furthermore, careful consideration of things such as image size, ambient light level, projector placement and type of screen to use
are critical to the optimum use of the projection system.
Overview
• Installation requirements
• Unpacking the projector
• Box content
•FLMflight case
• Projector configurations
• Projector air inlets and outlets
• Free download of Projector Toolset
2.1 Installation requirements
Ambient temperature conditions
The maximum allowed ambient temperature for an operating Barco FLM HD20 may not exceed +40 ºC (+104 ºF).
The minimum allowed ambient temperature for an operating Barco FLM HD20 may not drop below +10 ºC (+50 ºF).
The projector will not operate if the ambient air temperature falls outside this range (+10 ºC →+40 ºC or +50 ºF →+104 ºF). Be
aware that room heat rises to the ceiling. Check if the temperature near the installation site is not excessive.
The minimum storage temperature is -35 ºC (-31 ºF) and the maximum storage temperature is +65 ºC (+149 ºF).
Humidity conditions
Storage: 0 to 98% relative humidity, non-condensing.
Operation: 0 to 95% relative humidity, non-condensing.
Projector weight
Do not underestimate the weight of one Barco FLM HD20, which is about ±100 kg (±225 lb.). Be sure that the table or truss instal-
lation on which the projector(s) has to be installed is capable of handling five (5) times the complete load of the complete system.
Power requirements
One Barco FLM HD20 requires 200-240 VAC, 50/60Hz, 20 amps at 230 VAC.
Clean air environment
A projector must always be mounted in a manner which ensures the free flow of clean air into the projectors ventilation inlets. For
installations in environments where the projector is subject to airborne contaminants such as that produced by smoke machines or
similar (these deposit a thin layer of greasy residue upon the projectors internal optics and imaging electronic surfaces, degrading
performance), then it is highly advisable and desirable to have this contamination removed prior to it reaching the projectors clean
air supply. Devices or structures to extract or shield contaminated air well away from the projector are a prerequisite, if this is not a
feasible solution then measures to relocate the projector to a clean air environment should be considered.
Only ever use the manufacturer’s recommended cleaning kit which has been specifically designed for cleaning optical parts, never
use industrial strength cleaners on the projector’s optics as these will degrade optical coatings and damage sensitive optoelectronics
components. Failure to take suitable precautions to protect the projector from the effects of persistent and prolonged air contam-
inants will culminate in extensive and irreversible ingrained optical damage. At this stage cleaning of the internal optical units will
be noneffective and impracticable. Damage of this nature is under no circumstances covered under the manufacturer’s warranty
and may deem the warranty null and void. In such a case the client shall be held solely responsible for all costs incurred during any
repair. It is the clients responsibility to ensure at all times that the projector is protected from the harmful effects of hostile airborne
particles in the environment of the projector. The manufacturer reserves the right to refuse repair if a projector has been subject to
knowingly neglect, abandon or improper use.
Which screen type ?
There are two major categories of screens used for projection equipment. Those used for front projected images and those for rear
projection applications.
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2. General
Screens are rated by how much light they reflect (or transmit in the case of rear projection systems) given a determined amount
of light projected toward them. The ‘GAIN’ of a screen is the term used. Front and rear screens are both rated in terms of gain.
The gain of screens range from a white matte screen with a gain of 1 (x 1) to a brushed aluminized screen with a gain of 10 (x 10)
or more. The choice between higher and lower gain screens is largely a matter of personal preference and another consideration
called the viewing angle. In considering the type of screen to choose, determine where the viewers will be located and go for the
highest gain screen possible. A high gain screen will provide a brighter picture but reduce the viewing angle. For more information
about screens, contact your local screen supplier.
What image size? How big should the image be?
The projector is designed for projecting an image size : minimum 1 meter (3.3 ft.) to maximum 18 meter (59 ft.) (depending on the
ambient light conditions), with an aspect ratio of 16 to 9 (recommended between 1 m (3.3ft) - 12 m (39.4ft)).
2.2 Unpacking the projector
What has to be done ?
At delivery the projector is packed in a carton box upon a wooden pallet and secured with banding and fastening clips. Furthermore,
to provide protection during transportation, the projector is surrounded with foam. Once the projector is arrived at the installation
site, it has to be removed from the carton box and wooden pallet in a safe manner without damaging the projector.
Necessary tools
• Side cutter.
• 8 mm Allen key.
How to unpack the projector ?
1. Remove the banding around the carton box, by releasing the fastening clips as illustrated, and remove the top cover.
Image 2-1
2. Remove the power cord, which is attached to the packaging with a cable ties, and the two smaller carton boxes, located between
the inner carton sleeve and outer carton box.
Note: The two smaller carton boxes contain the manuals, the remote control unit (RCU), two standard batteries size AA and
four rigging clamps for projector suspension.
Image 2-2
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2. General
3. Remove the carton box, the inner carton sleeve and the foam around the projector. See image 2-2.
Note: The projector is still attached to a wooden plate, which is detached from the below pallet.
4. Gently turn the projector upside down to gain access to the four bolts, which secure the projector. Note that this wooden plate is
detached from the pallet.
Tip: Lay a blanket (or the earlier removed foam) on the floor to protect the projector housing form scratches while turning.
Image 2-3
5. Remove the wooden plate from the projector bottom, by releasing the four bolts. Use an 8 mm Allen key. See image 2-3.
6. Gently turn the projector back on its feet.
7. Remove the foam rubber around the carrying handle.
Save the original shipping carton and packing material, they will be necessary if you ever have to ship your
projector. For maximum protection, repack your projector as it was originally packed at the factory.
A rubber foam inside a plastic bag is placed into the lens opening of the projector. It’s recommended to reuse
this foam and plastic back each time you transport the projector. This to prevent intrusion of dust and foreign
particles.
2.3 Box content
Content
• One Barco FLM HD20, weight ±100 kg (±225 lb.).
• One Remote Control Unit (RCU).
• Two AA size batteries for the RCU.
• One power cord of 2,5 meter with EN60-309 plug.
• Four rigging clamps for projector suspension.
• One user manual.
Initial inspection
Before shipment, the projector was inspected and found to be free of mechanical and electrical defects. As soon as the projector is
unpacked, inspect for any damage that may have occurred in transit. Save all packing material until the inspection is completed. If
damaged is found, file claim with carrier immediately. The Barco sales and service office should be notified as soon as possible.
The packaging of the FLM HD20 is provided with a shock-watch label. If this shock-watch label was triggered
(red colored at arrival) during transport, indicates that the package was possibly roughly handled by the trans-
port company. In this case, the instructions mentioned on the label, should be followed, which are: adding
a note on the “bill of lading” and informing the transport company and the Barco sales and service office as
soon as possible.
Mechanical check
This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and
scratches, and that the meter face and operating panel are not scratched of cracked. The Barco sales and service office should be
notified as soon as possible.
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2. General
2.4 FLM flight case
Introduction of the FLM flight case
The FLM flight case is designed to transport the FLM HD20 in a safe and secure manner. The four caster wheels, provided with
breaks, and the eight handles make the FLM flight case easy to handle. The floor of the flight case wagon is equipped with two
small covered compartments to store the remote control and the rigging clamps. Furthermore, three Velcro strips are attached to
the bottom for fastening the power cord of the projector.
Image 2-4
FLM flight case (R9854510).
The dimensions of the FLM flight case are optimal for maximum utilization of the floor area of a truck. The cover of the FLM flight
case has four stacking dishes, which allows to stack the flight cases.
2400 mm
1600mm
Image 2-5
WARNING:Maximum stack two (2) FLM flight cases high. Never higher.
CAUTION:Prior to inserting projector in flight case turn in the adjustable feet and interlocking adapters fully.
2.5 Projector configurations
The different configurations
Depending on the installation the projector can be mounted in different ways, the 4 different configurations are:
1. Front / Table (F/T)
2. Front / Ceiling (F/C)
3. Rear / Table (R/T)
4. Rear / Ceiling (R/C)
Front projection
The projector is installed, either in a table mount or ceiling mount configuration, at the same side of the screen as the audience.
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2. General
F/C
AUDIENCE
F/T
FLOOR
SCREEN
Image 2-6
Rear projection
The projector is installed, either in a table mount or ceiling mount configuration, at the other side of the screen opposite the audience.
AUDIENCE BACKSTAGE
R/C
R/T
FLOOR
SCREEN
Image 2-7
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2. General
Positioning the projector
FLOOR
SCREENSCREEN
PD
ACD
SCREEN
SW
SW
SHB SHB
CD
Image 2-8
The projector should be installed at right angles (horizontally and vertically) to the screen at a distance PD. Note the distance (A)
between lens centre and table surface is slightly variable. This distance (A) is nominal 35 cm in case all feet are turned in completely
and the vertical lens shift is set to zero (0).
On-Axis / Off-Axis projection
The position of the projector with reference to the screen may also be different depending on the installation. Basically the projector
can be positioned in On-Axis or Off-Axis configuration. On-Axis configuration means that the projector is positioned so as to have
the centre of the lens coinciding with the centre of the screen. Off-Axis projection is obtained by shifting the lens up, down, left or
right. Several parameters can be calculated determining the position in any installation.
Formula to calculate the distance CD for On-Axis projection: CD=SH/2+B-A
Shift range
The lens can be shifted with respect to the DMD (P) which result in a shifted image on the screen (Off-Axis). A 100% shift means that
the centre point of the projected image is shifted by half the screen size. In other words, the centre point of the projected image falls
together with the outline of the image in an On-Axis projection. Due to mechanical and optical limitations it’s recommended to keep
the shift values within the field of view (F) as illustrated below. Within these shift ranges the projector and lens perform excellently.
Configuring the projector outside these shift ranges will result in a slight decline of image quality.
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