BD Sensors DM 10 User manual

BD-Sensors-Str.1; 95199 Thierstein, Germany
Phone: [phone] | www.bdsensors.com
© 2022 BD|SENSORS GmbH –All rights reserved
Operating Manual
Digital Gauge DM 10, DM 17
READ THOROUGHLY BE FORE USING THE DEVICE
KEEP FOR FUTURE REFERENCE
ID: BA_DM1X_E | Version: 03.2022.0
1. General and safety-related information on
this operating manual
This operating manual enables safe and proper handling of the
product, and forms part of the device. It should be kept in close
proximity to the place of use, accessible for staff members at
any time.
All persons entrusted with the mounting, installation, putting into
service, operation, maintenance, removal from service, and
disposal of the device must have read and understood the
operating manual and in particular the safety-related information.
Complementary to this operating manual the current data
sheet has to be adhered to.
Download the data sheet by accessing www.bdsensors.de or
request it: [email protected] | phone: [phone] / 98 11 0
In addition, the applicable accident prevention regulations,
safety requirements, and country-specific installation standards
as well as the accepted engineering standards must be
observed.
1.1 Symbols Used
Warning word
- Type and source of danger
- Measures to avoid the danger
Warning word
Meaning
DANGER
- Imminent danger!
- Non-compliance will result in
death or serious injury.
WARNING
- Possible danger!
- Non-compliance may result in
death or serious injury.
CAUTION
- Hazardous situation!
- Non-compliance may result in
minor or moderate injury.
NOTE - draws attention to a possibly hazardous situation that
may result in property damage in case of non-compliance.
✓Precondition of an action
1.2 Staff qualification
Qualified persons are persons that are familiar with the
mounting, installation, putting into service, operation,
maintenance, removal from service, and disposal of the product
and have the appropriate qualification for their activity.
This includes persons that meet at least one of the following
three requirements:
- They know the safety concepts of metrology and
automation technology and are familiar therewith as
project staff.
- They are operating staff of the measuring and
automation systems and have been instructed in the
handling of the systems. They are familiar with the
operation of the devices and technologies described in
this documentation.
- They are operating staff of the measuring and
automation systems and have been instructed in the
handling of the systems. They are familiar with the
operation of the devices and technologies described in
this documentation.
All work with this product must be carried out by qualified
persons!
1.3 Intended use
The battery powered digital pressure gauge DM 1X has been
designed for applications in hydraulics and pneumatics as well
as for mechanical engineering. It can be easily and quickly
installed in situ.
The user must check whether the device is suited for the
selected use. In case of doubt, please contact our sales
department ([e-mail] | Phone: [phone]).
BD|SENSORS assumes no liability for any wrong selection and
the consequences thereof!
Permissible media are gases or liquids, which are compatible
with the media wetted parts described in the data sheet. In
addition, it has to be ensured, that this medium is compatible
with the media wetted parts.
1.4 Limitation of liability and warranty
Failure to observe the instructions or technical regulations,
improper use and use not as intended, and alteration of or
damage to the device will result in the forfeiture of warranty and
liability claims.
1.5 Incorrect use
WARNING
Danger through incorrect use
- Only use the device in permissible
media and in accordance with its
intended use.
- Do not use the device as a ladder or
climbing aid.
- The device must not be altered or
modified in any way.
- BD|SENSORS is not liable for damage
caused by improper or incorrect use.
1.6 Safe handling
NOTE - Do not use any force when installing the device to
prevent damage of the device and the plant!
NOTE - Treat the device with care both in the packed and
unpacked condition!
NOTE - Do not throw or drop the device!
NOTE - Excessive dust accumulation and complete coverage
with dust must be prevented!
NOTE - The device is state-of-the-art and is operationally
reliable. Residual hazards may originate from the device if it is
used or operated improperly.
1.7 Scope of delivery
Check that all parts listed in the scope of delivery are included
free of damage, and have been delivered according to your
purchase order:
- digital gauge
- this operating manual
1.8 UL approval (for devices with UL marking)
The UL approval was affected by applying the US standards,
which also conform to the applicable Canadian standards on
safety.
Observe the following points so that the device meets the
requirements of the UL approval:
- only indoor use
- maximum operating voltage: see technical data
- use only batteries with UL certification
2. Product identification
The device can be identified by its manufacturing label. It
provides the most important data. By the ordering code the
product can be clearly identified.
Fig. 1 Example of manufacturing label
NOTE - The manufacturing label must not be removed!
3. Mounting
3.1 Mounting and safety instructions
DANGER
Danger of death from airborne parts,
leaking fluid, electric shock
- Always mount the device in a
depressurized condition!
WARNING
Danger of death from improper
installation
- This device may only be installed by
qualified technical personnel who has
read and understood the operating
manual!
- Do not use the display to tighten or
solve to the mechanical connection!
NOTE -Handle this electronic precision measuring device
carefully in packed as well as in unpacked condition!
NOTE - Handle the unprotected diaphragm very carefully - it is
very sensitive and may be easily damaged.
NOTE - The device may not be thrown!
NOTE - To avoid damaging the diaphragm, remove packaging
and protective cap only directly before starting up the device. A
delivered protective cap must be stored!
NOTE - Place the protective cap on the pressure port again
immediately after disassembling.
NOTE - Never use the display as a mounting / dismounting
aid, otherwise the device or the plug-in connections will be
irreparably damaged. For mounting or dismounting the device,
only use the hexagon on the pressure port.
NOTE - Take note that no inadmissibly high mechanical
stresses occur at the pressure port as a result of the installation,
since this may cause a shifting of the characteristic curve or to
the demage.
NOTE - The permissible tightening torque depends on the
conditions on site (material and geometry of the mounting point).
The specified tightening torques for the device must not be
exceeded!
NOTE - In hydraulic systems, position the device in such a
way that the pressure port points upward (venting).
NOTE - Provide a cooling line when using the device in steam
lines.
NOTES - for mounting outdoors or in a moist
environment:
- Please note that your application does not show a dew point,
which causes condensation and can damage the device.
There are specially protected pressure measuring devices for
these operating conditions. Please contact us in such case.
- Select the mounting position such that splashed and
condensed water can drain off. Stationary liquid on sealing
surfaces must be excluded!
- Mount the device such that it is protected from direct solar
radiation. In the most unfavourable case, direct solar radiation
leads to the exceeding of the permissible operating
temperature. This must be excluded if the device is used in
any explosion-hazardous area!
- A device with gauge reference in the housing (small hole next
to the electrical connection) must be mounted such that the
gauge reference is protected against dirt and humidity. If the
transducer is exposed to liquid admission, the gauge
reference will be blocked, and the equalization of air pressure
will be prevented. In this condition, a precise measurement is
impossible and damage to the transducer may occur.
3.2 Conditions for oxygen applications
DANGER
Danger of death from explosion
- when used improperly
Make sure that your device was ordered for oxygen applications
and delivered accordingly. (see manufacturing label - ordering
code ends with the numbers "007")
Unpack the device directly prior to the installation.
Skin contact during unpacking and installation must be avoided
to prevent fatty residues remaining on the device.
Wear safety gloves!
The entire system must meet the requirements of BAM
(DIN 19247)!
For oxygen applications > 25 bar, devices without seals are
recommended.
Device with o-rings of FKM (Vi 567):
permissible maximum values: 25 bar / 150° C (BAM approval)
3.3 Mounting steps for connections according
to DIN 3852
NOTE - Do not use any additional sealing material such as
yarn, hemp, or Teflon tape!
✓The O-ring is undamaged and seated in the designated
groove.
✓The sealing face of the mating component has a flawless
surface. (RZ 3.2)
1 Screw the device into the mating thread by hand.
2 Devices equipped with a knurled ring:
only tighten by hand
3 Devices with a wrench flat must be tightened using a
suitable open-end wrench. Permissible tightening torques
for digital gauge:
G1/4": approx. 5 Nm
G1/2": approx. 10 Nm
3.4 Mounting steps for connections according
to EN 837
✓A suitable seal for the measured fluid and the pressure to
be measured is available. (e.g. a copper seal)
✓The sealing face of the mating component has a flawless
surface. (RZ6.3)
1 Screw the device into the mating thread by hand.
2 Then tighten it using an open-end wrench.
Permissible tightening torques for digital gauge:
G1/4": approx. 20 Nm
G1/2": approx. 50 Nm
3.5 Mounting steps for NPT connections
✓Suitable fluid-compatible sealing material, e.g. PTFE tape, is
available.
1 Screw the device into the mating thread by hand
2 Then tighten it using an open-end wrench.
Permissible tightening torques for digital gauge:
1/4" NPT: approx. 30 Nm
1/2" NPT: approx. 70 Nm
3.6 Mounting steps for 7/16"-20 UNF (DM 17)
NOTE - Do not use any additional sealing material such as
yarn, hemp, or Teflon tape!
1 Screw the device into the corresponding thread by hand.
2 Tighten it with a wrench. Permissible tightening torques for
digital gauge:
approx. 20 Nm
3.7 Positioning of the display module
The display module of the pressure gauge is rotatable so that
clear readability is guaranteed even on unusual installation
positions.
Fig. 2 Rotatability
4. Supply / changing the battery
The digital pressure gauge is supplied by a 3 V lithium-battery
(type CR 2450). Stored values / parameters are also kept after
changing the battery.
As soon as in the display the announcement of "battery" is shown,
a battery change is necessary This has only to be done in
switched-off condition.
The battery case is located in the removable display of the
digital pressure gauge DM 10 / DM 17.
To change the battery go ahead as follows:
1 Remove the cap and change the battery.
2 Make sure that the wires are not damaged when
changing the battery. Prevent twisting as well as tensile
stress.
3 Cap and the housing are sealed by an o-ring 55x1.5.
Check the sealing surfaces - these must be clean and
free of scratches. Make sure that the o-ring is seated in
the designated groove in the cap and is not squeezed.
4 Lock the device after that properly.
Fig. 3 battery case
NOTE - An incorrect usage may cause a leak out of batteries
and so a damage the device!
NOTE - Only use a battery of type CR 2450.
NOTE - Make sure that the battery is connected correctly with
the corresponding contacts in the battery tray.
NOTE - Never try to charge battery, demount or short-circuit it.
NOTE - Use only batteries with UL certification.
NOTE - Keep the battery away from heat and unshielded
flame.
5. Commissioning
✓The device has been installed properly.
✓The device does not have any visible defect.
✓The device is operated within the specification
(according to the data sheet).
6. Operation
6.1 Operating and display elements
Fig. 4 Touch pad
Select / ON-button:
- switch-on of the device
- choosing of the pressure units
- calibration of starting point
- configuration of the switch-off automatic
Function / OFF-button:
- switch-off of the device
- scrolling in the menu system
The indication of the measured value as well as the configuration
of the individual parameters occurs menu-driven via the LC
display. The individual functions can be set with the help of two
miniature push buttons located in the front.
The menu system is a closed system allowing you to scroll
forward through the individual set-up menus to navigate to the
desired setting item. All settings are permanently stored in an
Flash-EPROM and therefore available again even after a battery
change.
6.2 Structure of the menu system
6.3 Menu list
1 MIN
Minimum pressure display
The minimum pressure during the
measurement process will be shown in the
display.
To delete the stored value push the
Select/ON-button. It appears in
the display, the value has been recessed.
2 MAX
Maximum pressure display
The maximum pressure during the
measurement process will be shown in the
display.
To delete the stored value push the
Select/ON-button. It appears in
the display, the value has been recessed.
3 UNIT
Setting of the pressure unit
Possible units are: bar, mbar, psi, MPa,
mH2O
The desired unit may be selected and
activated with the Select/ON-button.
Depending on the nominal pressure
range and the accuracy of the device,
perhaps not all available units could
be used.
4 ZERO
Zero point
If you detect a shifting of the measured
value deviating from the offset, the display
can be re-calibrated via pushing the
Select/ON-button. The display shows
, the value has been recessed.
Differs the zero point from the ambient
pressure, it is a pressure reference
necessary.
5 SW OFF
Configuration of the switch-off
automatic
The desired switch-off automatic may be
selected through the Select/ON-button.
Allocation of the programmable values:
"0": switch-off automatic is not active
"1" –"5": switch-off automatic after 1 up to
5 minutes
The menu system will be leaved automatically after 10
seconds; the last sett value has been saved. If you scroll all
menu points you will leave the menu system after SW OFF.
After configuring the unit, the conversion of the pressure
range into the new unit will only occur after leaving the
menu system. Depending on the pressure range,
probably not all available units can be used.
Type designation Ordering code Serial number
Display
Function / Select /
OFF-button ON-button

7. Maintenance
DANGER
Danger of death from airborne parts,
leaking fluids, electric shock
- Always service the device in a
depressurized and de-energized
condition!
WARNING
Danger of injury from aggressive fluids
or pollutants
- Depending on the measured medium,
this may constitute a danger to the
operator.
- Wear suitable protective clothing
e.g. gloves, safety goggles.
If necessary, clean the housing of the device using a moist cloth
and a non-aggressive cleaning solution.
The cleaning medium for the media wetted parts (pressure port /
diaphragm / seal) may be gases or liquids which are compatible
with the selected materials. Also observe the permissible
temperature range according to the data sheet.
Deposits or contamination may occur on the diaphragm /
pressure port in case of certain media. Depending on the quality
of the process, suitable maintenance intervals must be specified
by the operator. As part of this, regular checks must be carried
out regarding corrosion, damage to the diaphragm and signal
shift.
If the diaphragm is calcified, it is recommended to send the
device to BD|SENSORS for decalcification.
NOTE - Wrong cleaning or improper touch may cause an
irreparable damage on the diaphragm. Therefore, never use
pointed objects or pressured air for cleaning the diaphragm.
8. Placing out of service
DANGER
Danger of death from airborne parts,
leaking fluids
- Disassemble the device in a
depressurized and switched-off
condition!
WARNING
Danger of injury from aggressive
media or pollutants
- Depending on the measured medium,
this may constitute a danger to the
operator.
- Wear suitable protective clothing
e.g. gloves, goggles.
NOTE - After dismounting, mechanical connections must be
fitted with protective caps.
9. Service / repair
Information on service / repair:
- www.bdsensors.com
- [email protected]
- Service phone: [phone]
9.1 Recalibration
During the life-time of the device, the value of offset and span
may shift. As a consequence, a deviating signal value in
reference to the nominal pressure range starting point or end
point may be transmitted. If one of these two phenomena occurs
after prolonged use, a recalibration is recommended to ensure
furthermore high accuracy.
9.2 Return
WARNING
Danger of injury from aggressive
media or pollutants
- Depending on the measured medium,
this may constitute a danger to the
operator.
- Wear suitable protective clothing
e.g. gloves, goggles.
Before every return of your device, whether for recalibration,
decalcification, modifications or repair, it has to be cleaned
carefully and packed shatter-proofed. You have to enclose a
notice of return with detailed defect description when sending
the device. If your device came in contact with harmful
substances, a declaration of decontamination is additionally
required. Appropriate forms can be downloaded from our
homepage. Download these by accessing www.bdsensors.com
or request them:
[email protected] | phone: [phone] / 98 11 0
In case of doubt regarding the fluid used, devices without a
declaration of decontamination will only be examined after
receipt of an appropriate declaration!
10. Disposal
WARNING
Danger of injury from aggressive
media or pollutants
- Depending on the measured medium,
this may constitute a danger to the
operator.
- Wear suitable protective clothing
e.g. gloves, goggles.
The device must be disposed of according to the
European Directive 2012/19/EU (waste electrical
and electronic equipment). Waste equipment must
not be disposed of in household waste!
NOTE - Dispose of the device properly!
11. Warranty terms
The warranty terms are subject to the legal warranty period of 24
months, valid from the date of delivery. If the device is used
improperly, modified, or damaged, we will rule out any warranty
claim. A damaged diaphragm will not be accepted as a warranty
case. Likewise, there shall be no entitlement to services or parts
provided under warranty if the defects have arisen due to normal
wear and tear.
12. EU declaration of conformity / CE
The delivered device fulfils all legal requirements. The applied
directives, harmonised standards and documents are listed in the
EC declaration of conformity, which is available online at:
http://www.bdsensors.com.
Additionally, the operational safety is confirmed by the CE sign on
the manufacturing label.
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