Tele Radio Tiger Installation guide

Tele Radio Tiger
BASIC INSTRUCTIONS
FOR 10-BUTTONS TRANSMITTER
IM-TG-TX010-A04-EN
ARTICLE CODE: RX1-A, RX2-A, RX3-A,TX1-A,
TG-R1-1-0000,TG-R1-11-0000,TG-R1-6-0000,TG-T3-4-0000
INSTALL, START, TURN OFF, LOG IN, LOG OUT, REGISTER, ERASE,
TROUBLE SHOOTING. EXCEPTIONAL SITUATIONS
ENGLISH (ORIGINAL)

Thank you for puchasing a Tele Radio product
RX1-A, RX2-A, RX3-A + TX1-A
READ ALL INSTRUCTIONS CAREFULLY BEFORE MOUNTING, INSTALLING AND
CONFIGURATING THE PRODUCT.
These instructions are published by Tele Radio AB without any guarantee.These
instructions are solely directed towards qualied installers. The information shall not be
handed to end users.The instructions may be removed or revised by Tele radio AB at
any time and without any further notice. Corrections and additions will be added to the
updated versions of the instructions.
The instructions that contain information on the installation and conguration of the
remote radio control unit on the machine are not intended to be passed on to the end
user. Only such information may be passed on to the end user, that is needed to operate
the machine correctly by radio remote control. A separate end user instruction can be
downloaded from our website.
Tele Radio AB products are covered by a guarantee against material, construction or
manufacturing faults. During the guarantee period, Tele Radio AB may replace the product
or faulty parts with new. Work under guarantee must be carried out by Tele Radio AB
or by an authorized service centre specied by Tele Radio AB. Make sure that repairs and
maintenance are only carried out by qualied personnel. Use only spare parts from Tele
Radio AB. Contact your Tele Radio representative if you want to make a complaint about
a product or require other service.
The EC declaration of conformity can be downloaded from our website.
©Tele Radio AB, 2010
TELE RADIO AB
Datavägen 21, SE-436 32 Askim. Sweden
Tel: [phone]
Fax: [phone]
www.tele-radio.com.
[e-mail]

3
CONTENTS
SIL INFORMATION 4
TECHNICAL DATA RECEIVER 11
CURRENT CONSUMPTION 11
INSTALL THE RECEIVER 12
INSTALL THE ANTENNA 12
THE RECEIVER MENU 13
THE TRANSMITTER 14
THE TRANSMITTER MENU 15
HOW TO NAVIGATE IN THE TRANSMITTER MENU 15
START UP IN TRANSMITTER MENU MODE 16
START THE TRANSMITTER IN OPERATING MODE 16
TURN THE TRANSMITTER OFF 16
REGISTER THE TRANSMITTER IN THE RECEIVER 17
LOG THE TRANSMITTER IN 17
LOG THE TRANSMITTER OUT 17
ERASE A REGISTERED TRANSMITTER 18
REPLACE A TRANSMITTER 19
SHOW SOFTWARE VERSION 19
CHANGE AUTOMATIC SHUTDOWN TIME 20
SWITCH CHANNEL/FREQUENCY 20
CHANNEL/FREQUENCY TABLE 21
SESSIONS 22
TROUBLE SHOOTING 24
EXCEPTIONAL SITUATIONS 25

4
SIL INFORMATION
SYSTEM REQUIREMENTS
The product holds two safety-related functions that comply with the requirements for SIL3
according to IEC61508:
• Stopfunction: Deactivates all relays on the receiver when the STOP button on the
transmitter is pressed.
• Safefunction: Activates the safe function relays on the receiver when both safe
buttons on the transmitter are pressed.
The two safety-related functions comply with the requirements for SIL3 according to IEC61508
only when they are a part of a complete end user system that complies with the requirements
for SIL3 according to IEC61508.
CONNECTING AND CONTROLLING THE SAFETY FUNCTIONS
The stop function controls the stop relays from the stop button. The safe function controls the
safe function relays from the two specic safe buttons. In order to comply with the require-
ments for SIL3 according to IEC61508, both safety-related functions shall use their correspond-
ing 2 relay outputs in an active redundant conguration in a safety-related application.
MEASURES FOR PROBABILITY OF HARDWARE FAILURES
Transmitter Stop function:
Probability of dangerous failure per hour PFHd = 8.5 FITs (=λ du )
Fraction of total failure rate with dangerous
and detected consequence λ dd = 357 FITs
Diagnostic coverage DC = 98.3%
Safe failure fraction SFF = 99.1 %
Common cause failure 0 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous
Transmitter Safe function:
Probability of dangerous failure per hour PFH d = 5.5 FITs (=λ du )
Fraction of total failure rate with dangerous
and detected consequence λ dd = 255 FITs
Diagnostic coverage DC = 98.1%
Safe failure fraction SFF = 99.2 %
Common cause failure 0.5 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous

5
Receiver Stop function:
Probability of dangerous failure per hour PFHd = 30.1 FITs(=λ du )
Fraction of total failure rate with dangerous
and detected consequence λ dd = 685.0 FITs
Diagnostic coverage DC = 96.9%
Safe failure fraction SFF = 98.7 %
Common cause failure 8.0 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous
Receiver Safe function:
Probability of dangerous failure per hour PFH d = 30.1 FITs (=λ du )
Fraction of total failure rate with dangerous
and detected consequence λ dd = 685.0 FITs
Diagnostic coverage DC = 96.9%
Safe failure fraction SFF = 98.7 %
Common cause failure 8.0 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous
Radio communication between transmitter and receiver:
Probability of dangerous failure per hour PFH d = 3.0 FITs
Stop function for a complete system:
(A complete system = transmitter + radio communication + receiver)
Probability of dangerous failure per hour PFH d = 41.6 FITs(=λ du )
Safe function for a complete system:
(A complete system = transmitter + radio communication + receiver)
Probability of dangerous failure per hour PFH d = 38.6 FITs(=λ du )

6
WARNING: RECEIVERS RX-1A, RX-2A, RX-3A
SR1 SR2 1 2 345 6 789 10 11 12 sF1 sF2
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
59
60
Danger! High Voltage
SYSTEM SETUP>
>Register TX
Danger! High Voltage
D
! Hi
hVl
l
DO NOT TOUCH THE AREA
MARKED WITH GREY!

7
SR1 SR2 1 2 345 6 789 10 11 12 sF1 sF2
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
59
60
Danger! High Voltage
13
25
26
14 17 18 19 20 21 22 23 24
15 16
61 62 63 64 65 66
99
67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
98 100 101 102 103
27
28
105104 106 107 108 109
RX-1A RECEIVER (BASE BOARD)
3
4
5
6
7
8
9
2
1
10
11
12
13
19
20
21
14
15
18
17
16
RX2-A RECEIVER
(BASE BOARD WITH RELAY EXPANSION BOARD)
SR1 SR2 1 2 345 6 7 8 910 11 12 sF1 sF2
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
59
60
SYSTEM SETUP>
>Register TX
Danger! High Voltage

8
SR1 SR2 1 2 345 6 789 10 11 12 sF1 sF2
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
59
60
SYSTEM SETUP>
>Register TX
Danger! High Voltage
1. Stop relays 1-2
2. Safe function relays 1-2
3. Function relays 1-12
4. Joystick
5. Function and Select buttons
6. Display
7. Terminal block for digital I/O
8. Terminal block for RS232/RS485
9. Antenna connectors
10. Radio module
11. Connector for diode bridge
12. Obligatory fuse: Ceramic 3.15A(T)
13. Power supply connector
14. Optional fuse
15. Stop relay LEDs (2)
16. Safe function relay LEDs (2)
17. Communication LED (base board)
18. Function relay LEDs 1-12
19. Communication LED (expansion
board)
20. Function relays13-28
21. Function relay LEDs 13-28
22. Terminal block for digital and analog
inputs
23. Fieldbus RUN LED/ ERROR LED
For input power:
12-350V DC, 24-230V AC.
13
- +
RX-3A RECEIVER
(BASE BOARD WITH FIELDBUS EXPANSION BOARD)
22

9
STOP RELAYS
The STOP button controls the 2 stop relays.When the STOP button is pressed, the
STOP relays deactivates immediately. NOTE! If the stop commands for some reason
are being blocked, the STOP relays will deactivate after 0.5 seconds or less.
SAFE FUNCTION RELAYS
The safe buttons activate the 2 safe function relays when pressed to the second step.
The safe buttons can also be used to control other function relays in the receiver.
FUNCTION RELAYS
When you press a transmitter button, the corresponding relay will be activated on the
receiver. The relations between the transmitter buttons and the relays depend on the
settings made.
JOYSTICK
The joystick is used for navigating and selecting in the receiver menu that is shown in
the receiver display. The joystick can be moved upwards, downwards, to the right and
to the left. If you want to scroll several steps in the menu, keep the joystick pressed in
the wanted direction.The joystick can also be pressed like a button.
DISPLAY
The receiver display lights up when the power supply to the receiver is turned on.
TERMINAL BLOCK FOR DIGITAL I/O
TERMINAL BLOCK FOR RS232/RS485
POWER SUPPLY CONNECTOR
For input power: 12-350V DC, 24-230V A
COMMUNICATION LED (BASE BOARD)
The communication LED on the base board ashes during communication with the
transmitter.
3. Ground 6. Buzzer (only Operating Mode 4)
4. Digital Input 1 7. +12V DC
5. Digital Input 2 8. +3.3V DC
3 4 5 6 7 8
9 10 11 12 13 14
9. RS232 RX 12. +12V DC
10. RS232 TX 13. RS485 A
11. Ground 14. RS485 B
1
2
3
20
4
7
8
6
13
17

10
ANTENNA CONNECTORS
The receiver comes with 2 antenna connectors.
CONNECTOR FOR DIODE BRIDGE
Can be attached for improving performance when receiver is powered with low DC
voltage. (E.g. 12-24 V DC. ) DO NOT USE FOR AC!
OBLIGATORY FUSE: CERAMIC 3.15A(T)
An obligatory ceramic fuse 3.15A(T). Must be used.
OPTIONAL FUSE
An optional fuse can be used for connecting input power from the power supply
connector with the relay outputs. Select a fuse that match the application, max. a 16A
fuse.
STOP RELAY & SAFE FUNCTION RELAY LEDS
The 2 STOP relay LEDs light when the STOP relays are activated, which is when the
transmitter is in operating mode. The 2 safe function relay LEDs light when the safe
buttons 7+8 are pressed (if the safe function is not deactivated).
FUNCTION RELAY LEDS
The red relay LEDs above the relays light up when a relay is activated.
COMMUNICATION LED (EXPANSION BOARD)
Only on the expansion board. The communication LED on the expansion board
ashes when the communication with the base board is working properly.
TERMINAL BLOCK FOR DIGITAL AND ANALOG INPUTS
FIELDBUS RUN LED/ ERROR LED
Only on the eldbus expansion board. (see the Fieldbus installation instruction for
details).
If using only one antenna, connect to any one of the antenna connectors.
If using 2 antennas, one of them should be
connected via a coaxial cable (at least 1 metre) to avoid
radio disturbances. Using 2 antennas may improve the radio
communication, and increase the range.
NOTE! For optimum performance: Use half wave antennas.
9
11
12
14
15
16
18
21
19
22
23
110 111
112
113
114
115
116
117
118 119 120 121 122
123 124
125
110.Analog input 1
111.Analog input 2
112-119. Digital input 1-8
120. +3.3V DC
121-125. Ground

11
TECHNICAL DATA RECEIVER RX-1A, RX-2A, RX-3A
RELAY OUTPUTS: 2 Stop relays. Potential free*,
makes/breaks 16A AC1.
2 Safe functions relays. Potential free*,
makes/breaks 16A AC1.
12/ 28 functions relays. Potential free*,
makes/breaks 16A AC1.
OPERATING FREQUENCY: 433.075-434.775 MHz.
CHANNELS: 69
SIZE: 250 x 175 x 75 mm. / 9.8 x 6.9 x 3.0 in.
WEIGHT: 1500 g./ 52.9 oz.
DEGREE OF PROTECTION: IP66
CANOPEN: According to CIA DS-301
*potential-free means that you need to supply voltage to get power out of a relay (e.g. via the included
connection comb)
CURRENT CONSUMPTION
SUPPLY
VOLTAGE
MIN. CURRENT
CONSUMPTION:
MAX. CURRENT
CONSUMPTION:
12V DC 350 mA. 1200 mA.
24V DC 150 mA. 800 mA.
24V AC 300 mA. 900 mA.
48V AC 65 mA. 600 mA.
115V AC 25 mA. 150 mA.
230V AC 25 mA. 100 mA.
NOTE!Whenarelayexpansionboardisattachedandthevoltagesupplyis12VDC,
amaximumof16relaysshouldbeactivatedatthesametime.
IMPORTANT! We recommend that the functionality of the STOP button is being
tested at a regular basis: At a minimum, when used for 200 hours. Test the STOP
button by pressing and pulling it out.
STOP BUTTON TEST

12
INSTALLATION
INSTALL THE RECEIVER
• As well away from wind, damp and water as possible.
• Cable holders and vent plugs must face down to prevent water from seeping in.
• If the receiver is to be placed in a a hard-to-reach place, we recommend you to
complete the settings in the receiver before mounting it.
• Place receiver as high as possible off the ground.
• Place receiver in as free position as possible.
• Place well away from metal objects, such as metal girders, high-voltage cables and
other antennas.
INSTALL THE ANTENNA
• Check that there is a good connection between the antenna and the material on
which it has been installed, e.g. after repainting of the chassis.
• Check that the antenna aerial and any coaxial cables are undamaged.
• Check that the antenna is directed upwards.
• The 1/2-wave antenna is ground plane independent. If the receiver is installed on a
wall, the antenna should be angled out from the wall
• The 1/4-433K antenna with a 3 metres coaxial cable: For optimum range, install on a
at roof, free from other metal objects and antennas. When installing the antenna on
a vehicle, use a vehicle bracket.
• The 5/8-wave antenna with a 3 metres coaxial cable: For optimum range, install on a
at roof, free from other metal objects and antennas. When installing the antenna on
a wall, use a wall bracket.
IMPORTANT!
Tele Radio remote controls are often built into wider applications. We recommend that
the system is provided with a wired emergency stop where necessary.

13
THE RECEIVER MENU
RECEIVER BASE SOFTWARE
All of the base software settings are described in this installation instruction.The SYSTEM
SETUP submenues are:
• Register TX
• Show TX
• Logout TX
• Relay Control
RECEIVER XAPP SOFTWARE
When an xApp is added to the base software, the xApp SETUP menu shows. This may
vary according to your xApp. See the Advanced installation instructions- xApp for details.
RECEIVER FIELDBUS SOFTWARE
When a fieldbus expansion board, e.g. CANOpen, is mounted, the Fieldbus menu shows.
The fieldbus menu may vary according to what fieldbus that is used. See the Fieldbus
installation instruction for details.
>Register TX
>Show TX
SETTINGS>
>Logout TX
>Relay control

14
THE TRANSMITTER
>
S
ETTING
S
1 2
3 4
6
8
10
5
7
9
TIGER
1
3
5
7
9
8
10
6
4
2
1.Rubber cover 7. Button 7-Safe button 13. Button 10-Start button
2.Top LED 8. Button 9-Start button 14. LEDs 1-10
3.Display 9. Button 2 15. STOP button
4.Button 1 10.Button 4
5.Button 3 11.Button 6
6.Button 5 12.Button 8-Safe button
1
2
3
4
510
11
12
13
14
15
9
6
7
8
TECHNICAL DATA
DEGREE OF PROTECTION: IP 65
OPERATING FREQUENCY: 433.075-434.775 MHz
CHANNELS: 69
SIZE: 200 x 70 x 35 mm./ 7.9 x 2.8 x 1.4 in.
WEIGHT: 400 g./ 14.1 oz.
BATTERY: 1 external, rechargeable battery (li-ion)

15
THE TRANSMITTER MENU
HOW TO NAVIGATE IN THE TRANSMITTER MENU
• TO MOVE UP AND DOWN: Press button 1 (down) or 2 (up)
• TO SELECT: Press button 9
• TO GO BACK: Press button 3
• TO EXIT: Press button 10
SETTINGS
>Channel
>Show receivers
>Logout
>Register
>Erase
>Replace
>Show SW version
>Test Mode
1: 433.075MHz...
69: 434.775MHz...
No
Yes
No
Yes
No
Yes
No
Yes
E.g. 1: 92041
E.g. 2: 90088...
E.g. 1: 92041
E.g. 2: 90088...
E.g. 1: 92041
E.g. 2: 90088...

16
START UP IN TRANSMITTER MENU MODE
1. Pull out the STOP button.
2. Enter your PIN code if you have one.
If you need to enter a PIN code to start, you will get a warning message in the display.
3. Press button 10. Keep pressed.
4. Press the STOP button.
5. Release button 10.
6. The transmitter displays [OK] and turns itself off.
START THE TRANSMITTER IN OPERATING MODE
1. Pull out the STOP button.
If you need to enter a PIN code to start, you will get a warning message in the display.
2. Enter your PIN code if you have one.
A. Enter the 4 digits PIN code with the buttons 1-4.
B. Conrm by pressing button 9.
See ”How to use the Settings Manager PC program” separate instruction for how to disable and use
PIN codes.
3. Select what receiver(s) to control during the session by toggling button 1-8 ON
and OFF. LED 1-8 light up to show what receiver(s) that are selected. This can also
be set in advance in the PC program SettingsManager. If no receiver has been
selected, the transmitter can not be operated.
4. Press the start buttons 9+10 at the same time for about 1 second.
The top LED starts ashing and the buzzer sounds when the start buttons are pressed. When
communication is established the top LED lights continuously.
TURN THE TRANSMITTER OFF
1. Press the STOP button.
IMPORTANT! All relays disconnect when the STOP button is pressed.

17
REGISTER THE TRANSMITTER IN THE RECEIVER
• 1-15 transmitters can be registered in each receiver
• 1-15 receivers can be registered in each transmitter
• 1-8 receivers can be operated during the session (a session is dened as the time
between starting and stopping of a transmitter).
1. Start up the receiver.
2. Select [Register TX] in the receiver menu.
3. Start up in transmitter menu mode.
See ”Start up the transmitter in menu mode”.
4. Select [Register] in the transmitter menu.
5. Select [Yes].
6. When the transmitter ID shows in the receiver display, conrm by pressing the
receiver joystick.
7. The transmitter conrms by [OK] and turns itself off.
8. Check the registration in the receiver menu, where the transmitter ID is shown at
[Show TX] and in the transmitter menu, where the receiver ID is shown at [Show
receivers].
9. Write down the new settings in the Settings document
(download and print from our download website).
LOG THE TRANSMITTER IN
When you have operated a receiver with a transmitter, that transmitter must be logged
out from the receiver before another transmitter can be used. The new transmitter must
be registered in the receiver before automatically logging on to the receiver when being
started. See ”Register the transmitter in the receiver”.
LOG THE TRANSMITTER OUT
1. Start up in transmitter operating mode.
See”Startthetransmitterinoperatingmode”.
2. Press button 9. Keep pressed.
3. Press the STOP button.
The transmitter can also be logged out from [Logout] in the transmitter menu.
The transmitter displays the text [Logging out..]. If the logout fails, the transmitter displays the text [Fail].
4. The transmitter conrms by [OK] and turns itself off.

18
ERASE A REGISTERED TRANSMITTER
IMPORTANT! The recommended way to erase a transmitter from the receiver, is to
do it from the transmitter menu. This way the transmitter is erased from the receiver and
the receiver is erased from the transmitter.
1. Start up the transmitter in menu mode. See”Startupthetransmitterinmenumode”.
2. Select [Erase].
3. Select the receiver ID that you want to erase in the display.
The transmitter displays the text [Erasing..]. If the erasing fails, the transmitter displays the text [Fail].
4. The transmitter conrms by [OK] and turns itself off.
5. Check in the receiver menu, where the transmitter ID should not show at
[Show TX] and in the transmitter menu, where the receiver ID should not show at
[Show receivers].
ERASE A LOST OR BROKEN TRANSMITTER
IMPORTANT! THIS IS NOT THE RECOMMENDED WAY TO ERASE A
TRANSMITTER! If a transmitter is broken or lost, it is possible to erase it from the
receiver, but this way the transmitter will not know that it´s erased if found and started.
The recommended way to erase a transmitter from the receiver is to do it from the
transmitter menu. See“Erasearegisteredtransmitter”.
ERASE ONE OR ALL TRANSMITTERS
1. Contact your representative.

19
REPLACE A TRANSMITTER
You can replace a transmitter with a new transmitter without having physical access to
the receiver, e.g. when the transmitter is lost or broken, and you need to switch to a new
transmitter. If the transmitter that you want to replace is logged on, the new
transmitter will be logged on instead after replacement. IMPORTANT! The lost or
broken transmitter will not know that it has been replaced. If you replace a transmitter
that is registered in more than 1 receiver, you have to make separate replacements for
each receiver. The receiver that rst answers the replacement call, will be the rst to
register in the transmitter.
1. Start up the transmitter in menu mode. See”Startupthetransmitterinmenumode”.
2. Select [Replace].
3. Enter the ID code of the transmitter that you want to replace:
Use button 3 to move to the position of the rst digit
• Enter the digit by pressing button 2
• Use button 4 to move to the next digit
• Enter the digit by pressing button 2 etc.
The ID code is found in the battery compartment in the back of the transmitter or written down in the
Settings document.
4. Conrm by pressing button 9.
The transmitter displays the text [Replacing..]. If the replacing fails, the transmitter displays the text [Fail].
5. The transmitter conrms by [OK] and turns itself off.
6. Check in the receiver menu [Show transmitter], where the ID of the new
transmitter should have replaced the ID of the old transmitter, and check in the
menu of the new transmitter [Show receiver], where the ID of the receiver should
show.
SHOW SOFTWARE VERSION
IN THE TRANSMITTER
1. Start up in transmitter menu mode.
2. Select [Show SW version].
3. Select [Yes].
4. The base software version (including safety software version) shows.

20
CHANGE AUTOMATIC SHUTDOWN TIME
The factory default setting for automatic shutdown is 6 minutes.
1. Start up the transmitter in menu mode. See”Startupthetransmitterinmenumode”.
2. Select [Auto shutdown]. Scroll to:
• 6 min
• 2 min
• Off
• 12 min
3. Select by pressing button 9.
4. The automatic shutdown time is now changed.
5. Write down the new settings in the Settings document.
(Download and print from our download website).
SWITCH CHANNEL/FREQUENCY
The transmitters are pre-programmed to transmit at various frequencies. You only have
to switch channel/ frequency in the transmitter. The receiver detects and uses the same
frequency as the transmitter.
1. Start up the transmitter in menu mode. See”Startupthetransmitterinmenumode”.
2. Select [Channel].
3. Scroll up with button 1 and down with button 2 to nd a channel/frequency.
The transmitter displays the text [Erasing..]. If the erasing fails. the transmitter displays the text [Fail].
4. Select by pressing button 9.
5. The channel is now changed and the receiver will nd the same frequency.
6. Write down the new settings in the Settings document.
(Download and print from our download website).