Tele Radio Tiger Installation guide

Tele Radio Tiger
BASIC INSTRUCTIONS
FOR 10-BUTTONS TRANSMITTER
IM-TG-TX010-A04-EN
ARTICLE CODE: RX1-A, RX2-A, RX3-A,TX1-A,
TG-R1-1-0000,TG-R1-11-0000,TG-R1-6-0000,TG-T3-4-0000
INSTALL, START, TURN OFF, LOG IN, LOG OUT, REGISTER, ERASE,
TROUBLE SHOOTING. EXCEPTIONAL SITUATIONS
ENGLISH (ORIGINAL)

Thank you for puchasing a Tele Radio product
RX1-A, RX2-A, RX3-A + TX1-A
READ ALL INSTRUCTIONS CAREFULLY BEFORE MOUNTING, INSTALLING AND
CONFIGURATING THE PRODUCT.
These instructions are published by Tele Radio AB without any guarantee.These
instructions are solely directed towards qualied installers. The information shall not be
handed to end users.The instructions may be removed or revised by Tele radio AB at
any time and without any further notice. Corrections and additions will be added to the
updated versions of the instructions.
The instructions that contain information on the installation and conguration of the
remote radio control unit on the machine are not intended to be passed on to the end
user. Only such information may be passed on to the end user, that is needed to operate
the machine correctly by radio remote control. A separate end user instruction can be
downloaded from our website.
Tele Radio AB products are covered by a guarantee against material, construction or
manufacturing faults. During the guarantee period, Tele Radio AB may replace the product
or faulty parts with new. Work under guarantee must be carried out by Tele Radio AB
or by an authorized service centre specied by Tele Radio AB. Make sure that repairs and
maintenance are only carried out by qualied personnel. Use only spare parts from Tele
Radio AB. Contact your Tele Radio representative if you want to make a complaint about
a product or require other service.
The EC declaration of conformity can be downloaded from our website.
©Tele Radio AB, 2010
TELE RADIO AB
Datavägen 21, SE-436 32 Askim. Sweden
Tel: [phone]
Fax: [phone]
www.tele-radio.com.
[e-mail]

3
CONTENTS
SIL INFORMATION 4
TECHNICAL DATA RECEIVER 11
CURRENT CONSUMPTION 11
INSTALL THE RECEIVER 12
INSTALL THE ANTENNA 12
THE RECEIVER MENU 13
THE TRANSMITTER 14
THE TRANSMITTER MENU 15
HOW TO NAVIGATE IN THE TRANSMITTER MENU 15
START UP IN TRANSMITTER MENU MODE 16
START THE TRANSMITTER IN OPERATING MODE 16
TURN THE TRANSMITTER OFF 16
REGISTER THE TRANSMITTER IN THE RECEIVER 17
LOG THE TRANSMITTER IN 17
LOG THE TRANSMITTER OUT 17
ERASE A REGISTERED TRANSMITTER 18
REPLACE A TRANSMITTER 19
SHOW SOFTWARE VERSION 19
CHANGE AUTOMATIC SHUTDOWN TIME 20
SWITCH CHANNEL/FREQUENCY 20
CHANNEL/FREQUENCY TABLE 21
SESSIONS 22
TROUBLE SHOOTING 24
EXCEPTIONAL SITUATIONS 25

4
SIL INFORMATION
SYSTEM REQUIREMENTS
The product holds two safety-related functions that comply with the requirements for SIL3
according to IEC61508:
• Stopfunction: Deactivates all relays on the receiver when the STOP button on the
transmitter is pressed.
• Safefunction: Activates the safe function relays on the receiver when both safe
buttons on the transmitter are pressed.
The two safety-related functions comply with the requirements for SIL3 according to IEC61508
only when they are a part of a complete end user system that complies with the requirements
for SIL3 according to IEC61508.
CONNECTING AND CONTROLLING THE SAFETY FUNCTIONS
The stop function controls the stop relays from the stop button. The safe function controls the
safe function relays from the two specic safe buttons. In order to comply with the require-
ments for SIL3 according to IEC61508, both safety-related functions shall use their correspond-
ing 2 relay outputs in an active redundant conguration in a safety-related application.
MEASURES FOR PROBABILITY OF HARDWARE FAILURES
Transmitter Stop function:
Probability of dangerous failure per hour PFHd = 8.5 FITs (=λ du )
Fraction of total failure rate with dangerous
and detected consequence λ dd = 357 FITs
Diagnostic coverage DC = 98.3%
Safe failure fraction SFF = 99.1 %
Common cause failure 0 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous
Transmitter Safe function:
Probability of dangerous failure per hour PFH d = 5.5 FITs (=λ du )
Fraction of total failure rate with dangerous
and detected consequence λ dd = 255 FITs
Diagnostic coverage DC = 98.1%
Safe failure fraction SFF = 99.2 %
Common cause failure 0.5 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous

5
Receiver Stop function:
Probability of dangerous failure per hour PFHd = 30.1 FITs(=λ du )
Fraction of total failure rate with dangerous
and detected consequence λ dd = 685.0 FITs
Diagnostic coverage DC = 96.9%
Safe failure fraction SFF = 98.7 %
Common cause failure 8.0 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous
Receiver Safe function:
Probability of dangerous failure per hour PFH d = 30.1 FITs (=λ du )
Fraction of total failure rate with dangerous
and detected consequence λ dd = 685.0 FITs
Diagnostic coverage DC = 96.9%
Safe failure fraction SFF = 98.7 %
Common cause failure 8.0 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous
Radio communication between transmitter and receiver:
Probability of dangerous failure per hour PFH d = 3.0 FITs
Stop function for a complete system:
(A complete system = transmitter + radio communication + receiver)
Probability of dangerous failure per hour PFH d = 41.6 FITs(=λ du )
Safe function for a complete system:
(A complete system = transmitter + radio communication + receiver)
Probability of dangerous failure per hour PFH d = 38.6 FITs(=λ du )

6
WARNING: RECEIVERS RX-1A, RX-2A, RX-3A
SR1 SR2 1 2 345 6 789 10 11 12 sF1 sF2
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
59
60
Danger! High Voltage
SYSTEM SETUP>
>Register TX
Danger! High Voltage
D
! Hi
hVl
l
DO NOT TOUCH THE AREA
MARKED WITH GREY!

7
SR1 SR2 1 2 345 6 789 10 11 12 sF1 sF2
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
59
60
Danger! High Voltage
13
25
26
14 17 18 19 20 21 22 23 24
15 16
61 62 63 64 65 66
99
67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
98 100 101 102 103
27
28
105104 106 107 108 109
RX-1A RECEIVER (BASE BOARD)
3
4
5
6
7
8
9
2
1
10
11
12
13
19
20
21
14
15
18
17
16
RX2-A RECEIVER
(BASE BOARD WITH RELAY EXPANSION BOARD)
SR1 SR2 1 2 345 6 7 8 910 11 12 sF1 sF2
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
59
60
SYSTEM SETUP>
>Register TX
Danger! High Voltage

8
SR1 SR2 1 2 345 6 789 10 11 12 sF1 sF2
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
59
60
SYSTEM SETUP>
>Register TX
Danger! High Voltage
1. Stop relays 1-2
2. Safe function relays 1-2
3. Function relays 1-12
4. Joystick
5. Function and Select buttons
6. Display
7. Terminal block for digital I/O
8. Terminal block for RS232/RS485
9. Antenna connectors
10. Radio module
11. Connector for diode bridge
12. Obligatory fuse: Ceramic 3.15A(T)
13. Power supply connector
14. Optional fuse
15. Stop relay LEDs (2)
16. Safe function relay LEDs (2)
17. Communication LED (base board)
18. Function relay LEDs 1-12
19. Communication LED (expansion
board)
20. Function relays13-28
21. Function relay LEDs 13-28
22. Terminal block for digital and analog
inputs
23. Fieldbus RUN LED/ ERROR LED
For input power:
12-350V DC, 24-230V AC.
13
- +
RX-3A RECEIVER
(BASE BOARD WITH FIELDBUS EXPANSION BOARD)
22

9
STOP RELAYS
The STOP button controls the 2 stop relays.When the STOP button is pressed, the
STOP relays deactivates immediately. NOTE! If the stop commands for some reason
are being blocked, the STOP relays will deactivate after 0.5 seconds or less.
SAFE FUNCTION RELAYS
The safe buttons activate the 2 safe function relays when pressed to the second step.
The safe buttons can also be used to control other function relays in the receiver.
FUNCTION RELAYS
When you press a transmitter button, the corresponding relay will be activated on the
receiver. The relations between the transmitter buttons and the relays depend on the
settings made.
JOYSTICK
The joystick is used for navigating and selecting in the receiver menu that is shown in
the receiver display. The joystick can be moved upwards, downwards, to the right and
to the left. If you want to scroll several steps in the menu, keep the joystick pressed in
the wanted direction.The joystick can also be pressed like a button.
DISPLAY
The receiver display lights up when the power supply to the receiver is turned on.
TERMINAL BLOCK FOR DIGITAL I/O
TERMINAL BLOCK FOR RS232/RS485
POWER SUPPLY CONNECTOR
For input power: 12-350V DC, 24-230V A
COMMUNICATION LED (BASE BOARD)
The communication LED on the base board ashes during communication with the
transmitter.
3. Ground 6. Buzzer (only Operating Mode 4)
4. Digital Input 1 7. +12V DC
5. Digital Input 2 8. +3.3V DC
3 4 5 6 7 8
9 10 11 12 13 14
9. RS232 RX 12. +12V DC
10. RS232 TX 13. RS485 A
11. Ground 14. RS485 B
1
2
3
20
4
7
8
6
13
17

10
ANTENNA CONNECTORS
The receiver comes with 2 antenna connectors.
CONNECTOR FOR DIODE BRIDGE
Can be attached for improving performance when receiver is powered with low DC
voltage. (E.g. 12-24 V DC. ) DO NOT USE FOR AC!
OBLIGATORY FUSE: CERAMIC 3.15A(T)
An obligatory ceramic fuse 3.15A(T). Must be used.
OPTIONAL FUSE
An optional fuse can be used for connecting input power from the power supply
connector with the relay outputs. Select a fuse that match the application, max. a 16A
fuse.
STOP RELAY & SAFE FUNCTION RELAY LEDS
The 2 STOP relay LEDs light when the STOP relays are activated, which is when the
transmitter is in operating mode. The 2 safe function relay LEDs light when the safe
buttons 7+8 are pressed (if the safe function is not deactivated).
FUNCTION RELAY LEDS
The red relay LEDs above the relays light up when a relay is activated.
COMMUNICATION LED (EXPANSION BOARD)
Only on the expansion board. The communication LED on the expansion board
ashes when the communication with the base board is working properly.
TERMINAL BLOCK FOR DIGITAL AND ANALOG INPUTS
FIELDBUS RUN LED/ ERROR LED
Only on the eldbus expansion board. (see the Fieldbus installation instruction for
details).
If using only one antenna, connect to any one of the antenna connectors.
If using 2 antennas, one of them should be
connected via a coaxial cable (at least 1 metre) to avoid
radio disturbances. Using 2 antennas may improve the radio
communication, and increase the range.
NOTE! For optimum performance: Use half wave antennas.
9
11
12
14
15
16
18
21
19
22
23
110 111
112
113
114
115
116
117
118 119 120 121 122
123 124
125
110.Analog input 1
111.Analog input 2
112-119. Digital input 1-8
120. +3.3V DC
121-125. Ground