Beko BEKOMAT 32U Vario User guide

EN-US - english US
Instructions for installation and operation
Replacement unit
Service-Unit BEKOMAT®
32U Vario / 32U Vario F
(
SUBM32UV / SUBM32UVF
)
01-1723

2 Service-Unit BEKOMAT® 32U Vario / 32U Vario F

Service-Unit BEKOMAT® 32U Vario / 32U Vario F 3
1 Pictograms and symbols ........................................................................................................................4
2 Safety instructions..................................................................................................................................4
3 Technical data ........................................................................................................................................6
4 Control and maintenance .......................................................................................................................7
5 Elements and components...................................................................................................................10
6 Recommended spare parts..................................................................................................................11

Pictograms and symbols
4 Service-Unit BEKOMAT® 32U Vario / 32U Vario F
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1Pictograms and symbols
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Observe the installation and operating instructions
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Observe the installation and operating instructions
(on the type plate)
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General danger symbol (danger, warning, caution)
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General danger symbol (danger, warning, caution) for supply voltage and supply voltage-
carrying plants components
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2 Safety instructions
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Please check whether or not these instructions correspond to the device type.
Adhere to all advice given in these operating instructions. They include essential information
which must be observed during the installation, operation and maintenance. Therefore it is
imperative for the service technician and the responsible operator / technical staff to read these
operating instructions prior to installation, start-up and maintenance.
The operating instructions must be accessible at any time at the place of application of the
BEKOMAT®32U Vario.
In addition to these operating instructions, local or national regulations must be complied with,
if necessary.
Make sure that the BEKOMAT®32U Vario is operated only within the permissible limit values
indicated on the type plate. Any deviation involves a risk for persons and materials, and may
result in malfunction and service failures.
If you have any queries regarding these installation- and operating instructions, please contact
BEKO TECHNOLOGIES CORP.
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Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping
compressed air or through bursting plant components or plant components which are
not secured.
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Measures:
• Do not exceed the maximum operating pressure (see type plate).
• Only carry out service measures when the system is pressure less.
•Use pressure-resistant installation material only.
• The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant
pipe.
• Make sure that persons or objects cannot be hit by condensate or escaping compressed air.
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Safety instructions
Service-Unit BEKOMAT® 32U Vario / 32U Vario F 5
Danger!
Supply voltage!
There is the risk of an electric shock involving injury or death when coming into contact
with non-insulated components carrying supply voltage.
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Measures:
• During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364).
•When the control unit is open, service and installation works must only be undertaken when the
system is deactivated.
• The removed control unit has no IP degree of protection.
•All types of electrical works must be carried out by authorized and qualified personnel only.
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Further safety instructions:
• For installation and operation, the national regulations and safety codes in force must also be adhered
to.
• Do not use the BEKOMAT®32U Vario in hazardous areas.
• Regarding the inlet screw joints, excessive tightening forces must be avoided. This applies in particular
to conical screw joints.
• The BEKOMAT®32U Vario will only function when voltage is applied.
• Do not use the test button for permanent drainage.
• Use genuine spare parts only. This is imperative to ensure perfect functioning.
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Additional advice:
• The removed control unit has no IP degree of protection.
• During installation, use spanner flat at the feed pipe (wrench size SW27) as a back rest.
• The service unit must not be dismantled.
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Caution!
Malfunction during operation!
Through incorrect installation and poor maintenance, malfunction may occur at the
BEKOMAT.
Condensate which is not discharged may cause damage to plants and in production
processes.
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r
Measures:
• Condensate drainage which is reliable in performance directly optimizes the compressed-air quality.
• To prevent damage and breakdowns, it is imperative to observe the following:
• Exact compliance with the specifications of use and with the performance parameters of the
BEKOMAT, in connection with the case of application (see "Proper use" section)
• Exact compliance with the installation- and operation instructions in this manual
• Regular maintenance and control of the BEKOMAT in accordance with the instructions in this
operating manual
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Technical data
6 Service-Unit BEKOMAT® 32U Vario / 32U Vario F
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3 Technical data
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min./max. operating pressure
(see type plate)
0,8...16 bar (12...230 psi)
or
1,2...16 bar (17...230 psi)
min./max. temperature
(see type plate)
+1...+60 °C (+34...+140 °F)
or
+1...+70 °C (+34...+158 °F)
Condensate inflow NPT ½ (G ½) internal
max. screw-in depth 13,5 mm (½")
Condensate outflow G ¼ Ø 8 ... 10 mm hose connector
Condensate oil-contaminated + oil-free
Housing aluminium + plastic, glass fibre-reinforced
Weight (empty) 0,5 kg (1.1 lbs)
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Control and maintenance
Service-Unit BEKOMAT® 32U Vario / 32U Vario F 7
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4 Control and maintenance
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Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping
compressed air or through bursting plant components or plant components which are
not secured.
Pos: 22 /BekoT echnische Doku mentation/Sicherheit/Ma ßnahmen Druckluft BM @ 0\mod_1 184148284291_1509 8.docx @ 15123 @ @ 1
Measures:
• Do not exceed the maximum operating pressure (see type plate).
• Only carry out service measures when the system is pressure less.
•Use pressure-resistant installation material only.
• The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant
pipe.
• Make sure that persons or objects cannot be hit by condensate or escaping compressed air.
Pos: 23 /Beko Technisch eD okumentation/Sic herheit/Gefa hrNe tzspannung 1 s/w @ 0\m od_11841481869 48_15098.docx @ 151 22@ @ 1
Danger!
Supply voltage!
There is the risk of an electric shock involving injury or death when coming into contact
with non-insulated components carrying supply voltage.
Pos: 24 /BekoT echnische Doku mentation/Sicherheit/Ma ßnahmen Netzspannung BM 31U/3 2U/33U @ 7\mod_139046719 7804_15098.docx @ 38070 @ @ 1
Measures:
• During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364).
•When the control unit is open, service and installation works must only be undertaken when the
system is deactivated.
• The removed control unit has no IP degree of protection.
•All types of electrical works must be carried out by authorized and qualified personnel only.
Pos: 25 /BekoT echnische Doku mentation/Sicherheit/Vorsi chtF ehlfunktion @ 0\mod_121 4378096290_1509 8.docx@ 1 5237 @ @ 1
Caution!
Malfunction during operation!
Through incorrect installation and poor maintenance, malfunction may occur at the
BEKOMAT.
Condensate which is not discharged may cause damage to plants and in production
processes.
Pos: 26 /Beko T echnis che D o kumentati on/Sicher heit/Maß nahme n F ehlfun ktionen BM @ 0\mo d_1214 37843402 5_15098.d ocx @ 1 5238 @ @ 1
r
Measures:
• Condensate drainage which is reliable in performance directly optimizes the compressed-air quality.
• To prevent damage and breakdowns, it is imperative to observe the following:
• Exact compliance with the specifications of use and with the performance parameters of the
BEKOMAT, in connection with the case of application (see "Proper use" section)
• Exact compliance with the installation- and operation instructions in this manual
• Regular maintenance and control of the BEKOMAT in accordance with the instructions in this
operating manual

Control and maintenance
8 Service-Unit BEKOMAT® 32U Vario / 32U Vario F
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Note
It is imperative to observe all hazard statements and warnings listed here.
Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of
installation.
As a matter of principle, only use suitable and appropriate tools and materials in a proper condition.
Do not use aggressive cleaners and improper devices such as high-pressure cleaners.
Please note that condensates may contain aggressive or harmful components. Therefore, skin contact
should be avoided.
Condensate is subject to mandatory waste disposal. As such, it must be collected in suitable containers, and
disposed of or processed properly.
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1. Prior to the replacement of the service unit, a reset
needs to be carried out.
The control unit is released by actuating the
arresting hook.
When removed, the TEST button below the LED
must be pressed and held for at least five seconds.
2. Unfasten the BEKOMAT®32U Vario from the outlet
(3).
3. Detach the service unit (5) from the tubing at the
inlet.
Missing numbers are constituents of the BEKOMAT
stand-alone model.

Control and maintenance
Service-Unit BEKOMAT® 32U Vario / 32U Vario F 9
Control unit with cord
packing
(previous version)
Control unit without
cord packing
(current version)
Prior to placing a previous version of the control
unit with cord packing (17) in the lower part of the
cover, the sealing mat (11) must be removed from
the service unit.
Installation of the control unit on the service unit :
1. Check whether or not the service unit (5) goes with
the control unit (1) (model designation and color of
the arresting hook).
2. Check whether or not the sealing mat (11) or the
sensor tube plate (14) with contact springs (13) are
clean, dry, and free from impurities.
3. Introduce the sensor (12) into the sensor tube plate
(14).
4. Hang the hook (15) of the control unit (1) in the
sensor tube plate (14).
5. Press the control unit (1) against the service unit
(5) and snap into place.
Start-up subsequent to maintenance measures:
Always carry out prior to the start-up:
• Leak test of the screwed connector
• Check of the electrical connections
• Check of the correct engagement of the control unit
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12
15
1
11
13
14
5
17

Elements and components
10 Service-Unit BEKOMAT® 32U Vario / 32U Vario F
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5 Elements and components
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1 Screw 3.5 x 10
2 Upper part of the cover
3 Moulded gasket
4 Printed circuit board
5 Sensor
6 Lower part of the cover
7 Cable bushing
8 Sealing mat
9 Service unit
10 Hose connector
11 O-ring 20 x 2
12 Intermediate adapter
13 Screw M6 x 12
14 O-ring 14 x 1.78
15 Angle adapter
16 Design shell
17 Cord packing (only previous version)
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Recommended spare parts
Service-Unit BEKOMAT® 32U Vario / 32U Vario F 11
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6 Recommended spare parts
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Available sets of spare parts Contents Order number
Service unit Vario SUBM32UV
for BM32U or BM32UBI or
BM32V or BM32VBI
Service unit Vario SUBM32UVF
for BM32UVF or BM32UVBIF or
BM32UVIFBIF or
BM32VF or BM32VBIF or
BM32VIFBIF
8, 9, 11*
4023572
4023573
Gasket kit 3, 8, 11*, (17) 4024392
Design shell* 16* 4010167
Connection adapter* 11*, 12*, 13*, 14*, 15* 4010155
* Not for BEKOMAT 32U Vario built-in or BEKOMAT 32U Vario built-in F
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.
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=== Ende der Liste für Te xtmarke Inhalt ===

12 Service-Unit BEKOMAT® 32U Vario / 32U Vario F
A
Angle adapter 10
C
Components 10
Control 7
Control unit 9
Cord packing 10
D
Danger compressed air 4, 7
Danger supply voltage 5, 7
Data 6
Degree of protection 5, 7
E
Elements 10
H
Hose connector 10
I
Installation and operating instructions 4
Installations- und Betriebsanleitung 4
Instructions, safety instructions 4
Intermediate adapter 10
L
Lower part of the cover 10
M
Maintenance 7
O
Order number 11
P
Piktogramme 4
Printed circuit board 10
Q
Qualified personnel 5, 7
R
Recommended spare parts 11
S
Safety instructions 4
Sensor 10
Service measures 4, 7
Service unit 10
Sets of spare parts 11
Spare parts 5, 11
Symbole 4
T
Technical data 6
U
Upper part of the cover 10

Service-Unit BEKOMAT® 32U Vario / 32U Vario F 13

14 Service-Unit BEKOMAT® 32U Vario / 32U Vario F

Service-Unit BEKOMAT® 32U Vario / 32U Vario F 15