Bend-Pak HD-9XL User manual

BendPak, Inc. Corporate Oce
1645 Lemonwood Drive
Santa Paula, CA 93060 USA
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
Customer Service Desk / Warranty
Customer Service Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
customerservic[email protected]
Parts Orders
Customer Service Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
Domestic Sales & Service
USA Sales Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
International Sales & Service
Oce Tel: [phone]
Exports Dept: 1-805-933-9970 EXT. 192
Ext. Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
bpkex[email protected]om
Service Manual
SERVICE PARTS & DIAGRAMS
This guide is a troubleshooting reference used for maintaining and
servicing your Bend Pak product. It provides comprehensive information
on identifying serviceable parts and components and assists in
troubleshooting problems and performing assembly /disassembly
procedures.
BENDPAK
HD-9XL
PRODUCT SKU
5175859
DRAWING Nº
5260517
CATEGORY
Four Post Li
REV
Version AD
DATE
06.16.2022

DIMENSIONS ARE IN MM
☺
1
2
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5245382 HD-9XL LIFT SUPERSTRUCTURE 1 X
2 5250169 HD-9XL PARTS BOX 1 Q
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
AB
REPLACED LABELS WITH COLORS & GRAPHICS
NOTE
09/27/2021 TM 01344
AC UPDATED BOM REVISION 12/13/2021 TM 01367
AD UPDATED BOM REVISIONS 05/24/2022 TM 01414
SHEET 1 OF 3
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
AD
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5260517
HD-9XL PRODUCTION
LIFT VER E (CE CERT)
08/12/2014
DO NOT SCALE DRAWING
1:35
SCALE:
THIRD ANGLE PROJECTION
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE COLORS & GRAPHICS FOR LABEL PLACEMENT 2.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 3.

1308.9mm
51.532in
1903.0mm
74.921in
2232.0mm
87.874in
83.0mm MAX
3.268in MAX
4.090in
103.9mm
4.764in
121.0mm
70.157in
1782.0mm
A
B
2546.0mm
100.236in
4788.0mm
188.504in
482.0mm
18.976in
197.953in
5028.0mm
[34.921 MIN - 41.142in MAX]
887.0 MIN - 1045.0mm MAX
9.016in
229.0mm
224.533in
5703.1mm
110.236in
2800.0mm
4.010in
101.9mm
DETAIL A
SCALE 1 : 10
4.149in
105.4mm
DETAIL B
SCALE 1 : 10
68.858in
1749.0mm
DRIVE THRU
FRONT VIEW
SHEET 2 OF 3
REV
DWG. NO.
A
SIZE
TITLE:
AD
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5260517
HD-9XL PRODUCTION
LIFT VER E (CE CERT)
1:45
SCALE:

DIMENSIONS ARE IN MM
☺
B
3
2
8
4
9
1
7
6
5
DETAIL A
SCALE 1 : 2
11
12
10
DETAIL B
SCALE 1 : 20
16
15
13 14
WHERE USED
HD-9XL
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY REV
1 5216155 HD-7/9/973P CROSSTUBE ASSEMBLY, SMALL WINDOW 1 A
2 5216156 HD-9/973P CROSSTUBE ASSEMBLY, LARGE WINDOW 1 A
3 5601136 HD-9/7500BL POWER SIDE POST WELDMENT 1 A
4 5601135 HD-9/7500BL OFF SIDE POST WELDMENT 3 A
5 5600920 HD-9/7500 SAFETY LADDER WELDMENT 4 B
6 5215525 HD-9XL POWER SIDE RAMP ASSEMBLY 1 Q
7 5600205 HD-9/7500BLX OFF SIDE RAMP WELDMENT 1 K
8 5600890 HD-7/7500/9 TIRE STOP PLATE WELDMENT 2 F
9 5215193 HD-7/9/7500BL DRIVE UP RAMP ASSEMBLY 2 G
10 5535021 NUT M16 x 2.0 4 -
11 5535008 NUT M16 x 2 NL 4 -
12 5545025 WASHER, M16 x 30mm FLAT 4 -
13 5746381 HD-7/7500/ 9 SPACER, SAFETY LADDER, 17.5mm LG 4 B
14 5535013 NUT M10 x 1.5 NL 4 -
15 5545341 WASHER M10 x Ø20 FLAT 8 -
16 5530167 HHB M10 x 1.5 x 45mm 4 -
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
V UPDATED BOM REVISION 07/14/2021 TM 01316
W UPDATED BOM REVISIONS 12/13/2021 TM 01367
X
REPLACED 5215621 WITH 5216155, AND
5215622 WITH 5216156
05/24/2022 TM 01414
NEXT ASSEMBLY
5260517
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
X
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5245382
HD-9XL LIFT
SUPERSTRUCTURE
08/11/2014
DO NOT SCALE DRAWING
1:40
SCALE:
THIRD ANGLE PROJECTION
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
THREAD M16 HARDWARE ONTO LADDER BOLTS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
A
B
1
2
7
3
DETAIL A
SCALE 1 : 10
4
6
8
DETAIL B
SCALE 1 : 10
5
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5600192 HD-9/7500BLX POWER SIDE WELDMENT 1 K
2 5502165 CYLINDER ASSEMBLY Ø3.0 x 70 1 N
3 5731309 CABLE RETAINER PLATE 1 A
4 5215122 HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY 2 E
5 5215123 HD-7500BL/9 TWIN SHEAVE ASSEMBLY 2 E
6 5600900 HD-7/7500/9 RAMP SHEAVE SHAFT WELDMENT 4 E
7 5215820 HD-7500/9 CYLINDER FLANGE ARM ASSEMBLY 1 B
8 5530776 SHCS M8 x 1.25 x 20mm 4 -
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
N UPDATED BOM REVISION 07/07/2020 TM 01174
P UPDATED BOM REVISION 07/13/2021 TM 01316
Q UPDATED BOM REVISION 12/10/2021 TM 01367
WHERE USED
HD-9XL
NEXT ASSEMBLY
5245382
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
Q
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5215525
HD-9XL POWER SIDE
RAMP ASSEMBLY
06/03/2011
DO NOT SCALE DRAWING
1:25
SCALE:
THIRD ANGLE PROJECTION
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

SHEET 2 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
Q
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5215525
HD-9XL POWER SIDE
RAMP ASSEMBLY
1:10
SCALE:

DIMENSIONS ARE IN MM
☺
1
21
DETAIL A
SCALE 1 : 6
6
17
37
8
2
13
16 4
5
14
18
9
15
10
12
20
19
11
22 ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5601822 HD-7/9/973P CROSSTUBE WELDMENT, SMALL WINDOW 1 A
2 5746008 D4-12, HD/HDS-7/7500/9/14, HDSO-14 SAFETY PIN 2 D
3 5575420 HD-7/7500/9 SAFETY ROLLER 2 C
4 5215122 HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY 2 E
5 5600160 HD-7/7500/9 CROSSTUBE SHEAVE SHAFT WELDMENT 2 G
6 5600760 D4-12, HD/HDS LIGHT DUTY SAFETY WELDMENT 2 C
7 5600044 4 POST LIGHT DUTY SLACK SAFETY WELDMENT 2 F
8 5540275 E RING Ø25mm OD DIN 6799 0250 8 -
9 5502195 AIR CYLINDER, Ø19mm x 25 STROKE 2 -
10 5530005 HHB M6 x 1 x 70 6 -
11 5545005 WASHER, M6 x 12mm FLAT 4 -
12 5535357 NUT M6 x 1.0 NL 8 -
13 5540065 SPRING Ø13mm x 90mm, SLACK SAFETY 2 A
14 5505625 FEMALE ROD END M6 x 33 2 -
15 5550087 FTG ELB -04 COMP x -02 NPT 2 -
16 5540010 E RING Ø32mm OD DIN 6799 2 -
17 5505030 PUSH-ON CLIP Ø10mm SS 2 -
18 5530756 HHB M6 x 1.0 x 25mm 2 -
19 5755136 AIR CYLINDER SPACER 12mm 2 A
20 5755137 AIR CYLINDER SPACER 25mm 2 A
21 5755157 D4-12, HD-7/7500/9 CROSSTUBE SPACER Ø16 x Ø10 x 50 2 A
22 5535230 NUT 1/4-28 JN 2 -
NEXT ASSEMBLY
5245059
5245068
5245242
5245244
5245381
5245382
5245383
5245384
5245385
WHERE USED
HD-7W
HD-7PXW
HD-7PXWS
HD-9
HD-9XW
HD-9XL
HD-973P
HD-973PX
PL-12000DP
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5215621 04/29/2022 TM 01414
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
A
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5216155
HD-7/9/973P CROSSTUBE
ASSEMBLY, SMALL WINDOW
04/29/2022
DO NOT SCALE DRAWING
1:20
SCALE:
THIRD ANGLE PROJECTION
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
1
21
DETAIL A
SCALE 1 : 6
6
14
18
3
7
8
2
5
4
17
12
11
13
9
16
15
2019
10
22
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5601821 HD-9/973P CROSSTUBE WELDMENT, LARGE WINDOW 1 A
2 5746008 D4-12, HD/HDS-7/7500/9/14, HDSO-14 SAFETY PIN 2 D
3 5575420 HD-7/7500/9 SAFETY ROLLER 2 C
4 5215122 HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY 2 E
5 5600160 HD-7/7500/9 CROSSTUBE SHEAVE SHAFT WELDMENT 2 G
6 5600760 D4-12, HD/HDS LIGHT DUTY SAFETY WELDMENT 2 C
7 5600044 4 POST LIGHT DUTY SLACK SAFETY WELDMENT 2 F
8 5540275 E RING Ø25mm OD DIN 6799 0250 8 -
9 5530005 HHB M6 x 1 x 70 6 -
10 5545005 WASHER, M6 x 12mm FLAT 4 -
11 5535357 NUT M6 x 1.0 NL 8 -
12 5540065 SPRING Ø13mm x 90mm, SLACK SAFETY 2 A
13 5502195 AIR CYLINDER, Ø19mm x 25 STROKE 2 -
14 5505625 FEMALE ROD END M6 x 33 2 -
15 5530756 HHB M6 x 1.0 x 25mm 2 -
16 5550087 FTG ELB -04 COMP x -02 NPT 2 -
17 5540010 E RING Ø32mm OD DIN 6799 2 -
18 5505030 PUSH-ON CLIP Ø10mm SS 2 -
19 5755136 AIR CYLINDER SPACER 12mm 2 A
20 5755137 AIR CYLINDER SPACER 25mm 2 A
21 5755157 D4-12, HD-7/7500/9 CROSSTUBE SPACER Ø16 x Ø10 x 50 2 A
22 5535230 NUT 1/4-28 JN 2 -
WHERE USED
HD-9
HD-9XW
HD-9XL
HD-973P
HD-973PX
PL-12000DP
NEXT ASSEMBLY
5245059
5245068
5245242
5245381
5245382
5245383
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5215622 04/29/2022 TM 01414
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
A
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5216156
HD-9/973P CROSSTUBE
ASSEMBLY, LARGE WINDOW
04/29/2022
DO NOT SCALE DRAWING
1:20
SCALE:
THIRD ANGLE PROJECTION
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
B
24
1
16
7
8
12
2
11
13
65
4
3
9
14
15
17
18
23
25
10
DETAIL B
SCALE 1 : 8
21
20
22
19
WHERE USED
HD-9XL
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
N
ADDED 5210241, REMOVED 5535358 AND
5545342, UPDATED BOM REVISION
07/13/2020 TM 01174
P UPDATED BOM REVISION 07/19/2021 TM 01316
Q
ADDED 5930195, REPLACED 5570050 WITH
5216139
05/04/2022 TM
01414
PRE A
NEXT ASSEMBLY
5260517
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY. REV
1 5700072 WHEEL CHOCK 2 B
2 5216139 FLEX TUBE KIT, UP TO 2000mm 1 A
3 5595399 HD-9XL CABLE ASSEMBLY Ø10 x 9932mm ST 1 C
4 5595472 HD-9XL CABLE ASSEMBLY Ø10 x 8332mm ST 1 C
5 5595397 HD-9XL CABLE ASSEMBLY Ø10 x 5195mm ST 1 C
6 5595471 HD-9XL CABLE ASSEMBLY Ø10 x 3582mm ST 1 C
7 5215096 PUSH BUTTON AIR ASSEMBLY 1 G
8 5715003 POWER UNIT VIBRATION DAMPENER 1 B
9 5745014 HD-7/7500/9 DRIVE UP RAMP PIN 4 B
10 5174092 HD-7/9/7500 PARTS BAG 1 G
11 5570795 1/4" POLY-FLO TUBING 17000mm* -
12 5700029 HD-SERIES FLEX TUBE BRACKET PLATE 1 F
13 5700033 HD-SERIES FLEX TUBE ANGLE 1 E
14 5570022 HYDRAULIC HOSE ASSEMBLY Ø6.4 x 3380mm 1 G
15 5530456 AB 3/4" x 4 - 3/4" 16 -
16 5600405 HD-7/9/7500 TOP PLATE WELDMENT 4 C
17 5900123 HD-9 INSTALLATION MANUAL 1 -
18 5716630 HD-7/7500/9 CROSSTUBE COVER, PLASTIC 4 A
19 5735663 HD-9 RAMP STRAP, BOLT ON 1 B
20 5545347 WASHER, M12 FLAT WASHER 2 -
21 5530375 HHB M12 x 1.75 x 25 CL12.9 2 -
22 5535012 NUT M12 x 1.75 NL 2 -
23 5716005 D4-12, HD-7/7500/9/14/HDSO-14 POLYETHYLENE SLIDE
BLOCK
16 M
24 5210241 4 POST LIGHT DUTY CE PARTS BAG 1 A
25 5930195 ANTI-SLIP TAPE, 6” x 24ft 1 --
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
Q
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5250169
HD-9XL PARTS BOX
05/07/2013
DO NOT SCALE DRAWING
1:25
SCALE:
THIRD ANGLE PROJECTION
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
HOSES AND CABLES IN REPRESENTATIONAL FORM 2.
(*) LENGTH FOR REFERENCE ONLY 3.

DIMENSIONS ARE IN MM
☺
18
19
DETAIL A
SCALE 1 : 4
3
2
DETAIL B
SCALE 1 : 8
12
14
5
4
6
DETAIL C
SCALE 1 : 4
10
8
9 1
7
11
DETAIL D
SCALE 1 : 8
13
DETAIL E
SCALE 1 : 4
16
15
17
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
E
REPLACED 5550004 WITH 5550089, 5550489
WITH 5550395, UPDATED NEXT ASSEMBLIES
10/29/2013 TM 00593
F ADDED 5550025 AND 5580012 12/12/2019 CA 01120
G REMOVED 5550025 07/14/2021 TM 01316
ITEM NO. PART NUMBER DESCRIPTION QTY. REV
1 5505031 ROTOR CLIP 12mm SS 8 -
2 5530756 HHB M6 x 1.0 x 25mm 8 -
3 5535357 NUT M6 x 1.0 NL 8 -
4 5535001 NUT M8 x 1.25 NL 4 -
5 5545340 WASHER M8 x24 FLAT 4 -
6 5530010 HHB M8 x 1.25 x 25 4 -
7 5530009 HHB M12 x 1.75 x 90 CL8.8 8 -
8 5545201 WASHER, M12 SPRING LOCK 8 -
9 5545347 WASHER, M12 FLAT WASHER 8 -
10 5535354 NUT, M12 x1.75 8 -
11 5550395 FTG TEE -04 COMP x -04 COMP x -04 COMP 3 -
12 5550089 FTG ELB -04 COMP x -06 NPT 2 -
13 5550106 FTG ELB -04JIC x 3/8” NPT 1 -
14 5550008 FTG ELB -04 JIC -06L ORB 1 -
15 5545009 WASHER, Ø4.3 x Ø9mm x 0.8mm 2 -
16 5530008 SHCS M4 x 0.7 x 12 BOC 2 -
17 5535010 NUT M4 X 0.7 NL 2 -
18 5545535 C WASHER SHIM FOR LIFTS 20 -
19 5580012 LIQUID PTFE THREAD SEALANT 50ml 1 -
WHERE USED
HD-7W HD-7500BLX
HD-7P HD-9STX
HD-9 HD-75BXT
HD-9XL HD-7500BL
HD-9XW HD-7500BLX
NEXT ASSEMBLY
5250164
5250167
5250168
5250169
5250184
5250185
5250187
5250188
5250189
5250338
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
G
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
AC
5174092
HD-7/9/7500 PARTS BAG
08/08/2008
DO NOT SCALE DRAWING
1:30
SCALE:
THIRD ANGLE PROJECTION
OR
07/26/2021
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.

DIMENSIONS ARE IN MM
☺
3
1
6
2
5
4
7
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
E REPLACED 5550481 WITH 5550087 10/29/2013 TM 00593
F
REPLACED 5590240 WITH 5590175, UPDATED
NEXT ASSEMBLIES
05/05/2015 MR 00683
G
SWITCHED POSITIONS OF 5550087 AND
5550486, UPDATED NEXT ASSEMBLY
06/16/2016 TS 00765
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5700031 ZERO ANGLE MOUNTING BRACKET 1 C
2 5590175 PUSH BUTTON AIR VALVE 1 -
3 5530043 SHCS M3 x 0.5 x 30 2 -
4 5545024 WASHER, M3 x 9mm FLAT 2 -
5 5535020 NUT M3 x 0.5 NL 2 -
6 5550087 FTG ELB -04 COMP x -02 NPT 1 -
7 5550486 FTG NPL -02 NPT x -04 F NPT 1 -
NEXT ASSEMBLY
D4-12 SERIES
HD SERIES
HDS SERIES
HDSO SERIES
PL-12000DP
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
G
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
AC
5215096
PUSH BUTTON AIR
ASSEMBLY
3/14/2008
DO NOT SCALE DRAWING
2:3
SCALE:
THIRD ANGLE PROJECTION
CA 09/02/2015
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
1
3
2
4
5
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5600891 HD-7/9/7500 DRIVE UP RAMP WELDMENT 1 E
2 5716054 APPROACH RAMP EDGE GUARD 1 A
3 5530093 HHB M6 x 1.0 x 20mm 3 --
4 5545005 WASHER, M6 x 12mm FLAT 3 --
5 5535357 NUT M6 x 1.0 NL 3 --
NEXT ASSEMBLY
5245059 5245384 5245243
5245068 5245385 5245244
5245144 5245386
5245163 5245388
5245166 5245391
5245380 5245392
5245381 5245393
5245382 5245395
5245383 5245396
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
E
E-001
E-006
UPDATED BOM REVISION
UPDATED NEXT ASSEMBLIES
UPDATED NEXT ASSEMBLY
08/22/2012
11/19/2012
04/19/2018
TM
TM
CA
00541
00562
00941
F
F-001
UPDATED BOM REVISION AND NEXT
ASSEMBLY
UPDATED NEXT ASESMBLY
06/01/2018
08/23/2018
CA
TM
00951
00972
G
REPLACED 5716149 AND 5530005 WITH
5716054, 5530093, AND 5545005, ADDED (1)
5535357, UPDATED BOM REVISION AND NEXT
ASSEMBLY
09/09/2019 TS 01120
WHERE USED
HD-7 SERIES
HD-9
HD-9ST
HD-9STX
HD-9XL
HD-9XW
HD-973 SERIES
HD-7500 SERIES
PL-12000DP
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
G
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
AC
5215193
HD-7/9/7500BL DRIVE UP
RAMP ASSEMBLY
11/13/2008
DO NOT SCALE DRAWING
1:8
SCALE:
THIRD ANGLE PROJECTION
OR 04/20/2020
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
ASSEMBLE ITEMS AS SHOWN 3.

DIMENSIONS ARE IN MM
☺
1
3
2
5
4
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5601303 HD-7500/9 CYLINDER FLANGE ARM WELDMENT 1 B
2 5715031 HD-7500/9/973 CYLINDER CABLE BLOCK ARM SLIDE 2 B
3 5530244 FHPS M6 x 1.0 x 20mm 4 -
4 5535357 NUT M6 x 1.0 NL 4 -
5 5545005 WASHER, M6 x 12mm FLAT 4 -
NEXT ASSEMBLY
5215190
5215192
5215512
5215525
5216058
WHERE USED
HD-9 SERIES
HD-75BXT
HD-7500BL SERIES
PL-12000DP
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5215129 01/29/2019 TM 01039
B
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED BOM REVISIONS AND NEXT ASSEMBLIES
12/20/2019 TM 01120
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
B
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5215820
HD-7500/9 CYLINDER
FLANGE ARM ASSEMBLY
01/28/2019
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
OR 04/20/2020
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
ASSEMBLE ITEMS AS SHOWN 3.

DIMENSIONS ARE IN MM
☺
1
3
2
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A
PRODUCTION RELEASE, DERIVED FROM
5570050, 5570052, 5570239
05/05/2022 TM
01414
PRE A
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5570053 PE FLEX TUBE Ø34.5xØ29 2100mm* --
2 5555555 WQG1-M36/AD34.5 CONNECTOR 2 --
3 5535050 PLASTIC NUT M36 x 2 2 --
WHERE USED
D4-12 SERIES
HD-14T
HD-7500 SERIES
HD-7W
HD-7P
HD-9 SERIES
HD-973 SERIES
HDS-14 SERIES
HDSO-14 SERIES
HDS-18/27/40 SERIES
NEXT ASSEMBLY
5250058 5250175 5250289
5250059 5250184 5250290
5250079 5250185 5250294
5250081 5250187 5250295
5250082 5250188 5250336
5250143 5250189 5250337
5250144 5250191 5250338
5250164 5250193 5250364
5250167 5250194
5250168 5250195
5250169 5250278
5250172 5250286
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
A
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5216139
FLEX TUBE KIT,
UP TO 2000mm
05/05/2022
DO NOT SCALE DRAWING
1:3
SCALE:
THIRD ANGLE PROJECTION
OR 05/09/2022
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
SHOWN IN REPRESENTATIONAL FORM ONLY 2.
(*)LENGTH FOR REFERENCE ONLY

3380
13 2
REVISION
REV. DESCRIPTION DATE EDITED BY ECO#
E
E-001
E-002
E-003
UPDATED NEXT ASSEMBLY, NEXT ASSEMBLIES
NOW IN NAME
UPDATED NEXT ASSEMBLY
UPDATED NEXT ASSEMBLY
UPDATED NEXT ASSEMBLY
12/11/2008
01/12/2009
07/27/2009
02/24/2010
AC
AC
AC
AC
00256
00174
00249
00333
F
F-001
F-002
F-003
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED NEXT ASSEMBLY
UPDATED NEXT ASSEMBLY
UPDATED NEXT ASSEMBLIES
UPDATED NEXT ASSEMBLIES
01/20/2011
06/06/2011
11/20/2012
05/20/2013
TM
TM
TM
TM
00439
00464
00562
00593
G
G-001
REPLACED 5570110 WITH 5570129
UPDATED NEXT ASSEMBLY
01/09/2015
08/21/2018
MR
TM
00675
00972
ITEM NO. PART NUMBER DESCRIPTION QTY. REV
1 5570129 Ø6.4 ID HYDRAULIC HOSE 3314mm* A
2 5550325 FTG NPL Ø1/4 CRIMP x -04 JIC 1 -
3 5550345 FTG ELB Ø1/4 CRIMP x -04 JIC 1 -
WHERE USED
HD-7500BL
HD-9
HD-9XL
HD-9ST
HD-9AE
HD-973P
HD-973P-G
GP-9F
D4-9
D4-12
D4-12A
NEXT ASSEMBLY
5250081
5250167
5250169
5250185
5250188
5250193
5250274
5250294
5250295
5250319
5250336
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
G
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5570022
HYDRAULIC HOSE ASSEMBLY
Ø6.4 x 3380mm
12/17/2007
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
CA 09/11/2018
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±1.0
0.00 = ±0.25
0.000 = ±0.13
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED.
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
(*)ITEM 1 QTY FOR REFERENCE ONLY 2.

PART SPECIFICATION FORM
ACP
BENDPAK Number:
5570129
MRP Description:
¼” HYDRAULIC HOSE 31 CL-0400X
Date:
05/24/2018
ECO :
00950
1. Engineering Specification
Application:
¼” HYDRAULIC HOSE
Detailed Description:
ONE or TWO BRAID STEEL WIRE HYDRAULIC HOSE
SIZE: 1/4” / 6mm I.D. MIN
0.53” / 13.4mm O.D. MAX
SPECS: 5700PSI OR 393 BAR WORKING PRESSURE MINIMUM
17100PSI OR 1179 BAR MINIMUM BURST PRESSURE MINIMUM
3” / 80mm MIN BEND RADIUS
COLOR: BLACK
ADDITIONAL CONTACT INFORMATION:
Xin Yurong
Shandong Ningjin High Energy Hose Co., Ltd.
Tel: [phone]
No. 7, Taishan Rd., Industrial Park, Ningjin County, Shandong, China
Approved Vendor
Vendor Part #
Contact #
AUTHORIZED
COMPONENT PROVIDER
1) Ningjin Hydraulic Hose
Co.
5570129
[phone]
X
2)
OR BENDPAK ENGINEERING APPROVED EQUIVALENT
2. Vendor Information (Or for Reference)

18.0
19.5
44.0
5195
5151
3
1 2 5
4
ITEM NO. PART NUMBER DESCRIPTION QTY REV
1 5595011 CABLE, LIFTING Ø10mm 5135mm* -
2 5746022 Ø10 THREADED CABLE CONNECTOR 1 D
3 5746021 Ø10 CABLE END CONNECTOR 1 E
4 5535358 NUT M18 x 2.5 NL 1 -
5 5545342 WASHER M18 FLAT 1 -
NEXT ASSEMBLY
5250169
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A
A-001
A-002
PRODUCTION RELEASE, DERIVED FROM 5595909
UPDATED NEXT ASSEMBLIES
UPDATED NEXT ASSEMBLIES
06/15/2011
11/23/2012
05/20/2013
TM
TM
TM
00464
00562
00593
B UPDATED BOM REVISION 12/21/2017 TM 00909
C ADDED 5535358 AND 5545342 07/13/2020 TM 01174
WHERE USED
HD-9XL
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TM
5595397
HD-9XL CABLE ASSEMBLY
Ø10 x 5195mm ST
06/15/2011
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.
THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT 4.

18.0
19.5
44.0
9932
9888
3
1 2 5
4
ITEM NO. PART NUMBER DESCRIPTION QTY REV
1 5595011 CABLE, LIFTING Ø10mm 9872mm* -
2 5746022 Ø10 THREADED CABLE CONNECTOR 1 D
3 5746021 Ø10 CABLE END CONNECTOR 1 E
4 5535358 NUT M18 x 2.5 NL 1 -
5 5545342 WASHER M18 FLAT 1 -
NEXT ASSEMBLY
5250169
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A
A-001
A-002
PRODUCTION RELEASE,DERIVED FROM 5595919
UPDATED NEXT ASSEMBLIES
UPDATED NEXT ASSEMBLIES
06/15/2011
11/23/2012
05/20/2013
TM
TM
TM
00464
00562
00593
B UPDATED BOM REVISION 01/10/2018 TM 00909
C ADDED 5535358 AND 5545342 07/13/2020 TM 01174
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TM
5595399
HD-9XL CABLE ASSEMBLY
Ø10 x 9932mm ST
06/15/2011
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.
THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT 4.

18.0
19.5
44.0
3582
3538
3
1 2 5
4
ITEM NO. PART NUMBER DESCRIPTION QTY REV
1 5595011 CABLE, LIFTING Ø10mm 3486mm* -
2 5746022 Ø10 THREADED CABLE CONNECTOR 1 D
3 5746021 Ø10 CABLE END CONNECTOR 1 E
4 5535358 NUT M18 x 2.5 NL 1 -
5 5545342 WASHER M18 FLAT 1 -
NEXT ASSEMBLY
5250169
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A
A-001
PRODUCTION RELEASE, DERIVED FROM 5595369
UPDATED NEXT ASSEMBLIES
11/23/2012
05/20/2013
TM
TM
00562
00593
B UPDATED BOM REVISION 12/21/2017 TM 00909
C ADDED 5535358 AND 5545342 07/13/2020 TM 01174
WHERE USED
HD-9XL
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TM
5595471
HD-9XL CABLE ASSEMBLY
Ø10 x 3582mm ST
11/23/2012
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
OR 08/28/2020
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.
THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT 4.

18.0
19.5
44.0
8332
8288
3
1 2 5
4
ITEM NO. PART NUMBER DESCRIPTION QTY REV
1 5595011 CABLE, LIFTING Ø10mm 8236mm* -
2 5746022 Ø10 THREADED CABLE CONNECTOR 1 D
3 5746021 Ø10 CABLE END CONNECTOR 1 E
4 5535358 NUT M18 x 2.5 NL 1 -
5 5545342 WASHER M18 FLAT 1 -
NEXT ASSEMBLY
5250169
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A
A-001
PRODUCTION RELEASE, DERIVED FROM 5595398
UPDATED NEXT ASSEMBLIES
11/23/2012
05/20/2013
TM
TM
00562
00593
B UPDATED BOM REVISION 12/21/2017 TM 00909
C ADDED 5535358 AND 5545342 07/13/2020 TM 01174
WHERE USED
HD-9XL
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TM
5595472
HD-9XL CABLE ASSEMBLY
Ø10 x 8332mm ST
11/23/2012
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.
THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT 4.