BENSHAW PowerPro Series User manual

BENSHAW POWERPRO™
HIGH PERFORMANCE
SINGLE AC DRIVES
Manual Number: 890050-00-00
OPEN AND CLOSED LOOP
FOR MULTI-PURPOSE APPLICATIONS
USER GUIDE
BENSHAW POWERPRO™HIGH PERFORMANCE SINGLE AC DRIVES USER GUIDE

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Thank you for purchasing the Benshaw
PowerPro™High Performance Single AC Drive.
The Benshaw PowerPro™High Performance
Single AC Drive is a general-purpose and
high-performance current vector AC drive.
It is mainly used for controlling and adjusting
the speed and torque of three-phase
AC asynchronous motors. Using high-
performance vector control technology, the
Benshaw PowerPro™High Performance Single
AC Drive features high torque output at a low
speed, excellent dynamic characteristics and
superior overload capability. It provides user-
programmable features and PC monitoring
software, and it supports multiple encoder
types, delivering rich and powerful combined
functions and stable performance. It can be
used to drive textile, papermaking, drawing,
machine tools, packaging, food, fans, water
pumps and other automated production
equipment.
PREFACE
REVISION HISTORY
FIRST USE
Read this manual carefully if you are using
the Benshaw PowerPro™High Performance
Single AC Drive for the first time. If you have
questions about its functions or performance,
please contact our technicians for help.
STANDARDS COMPLIANCE
Certification marks on the product template
indicate compliance with the corresponding
certificates and standards.
MANUAL AVAILABILITY
• This manual is delivered with the product. If you want to purchase another copy,
please contact your product distributor.
• Manual number: 890050-00-00. Visit the official website (http://www.benshaw.com)
of BENSHAW, INC. to download the PDF version.
Certification Mark Directive Name Standard
CE EMC directives 2014/30/EU EN 61800-3
LVD directives 2014/35/EU EN 61800-5-1
RoHS directives 2011/65/EU EN 50581
UL — UL61800-5-1
C22.2 No.14-13
Note: Benshaw PowerPro™High Performance Single AC Drive complies with the IEC/EN 61800-3
standard only when it is correctly installed and used with an EMC filter. For details, refer to “2 System
Connection,” and for common EMC problem rectification, refer to EMC Guidelines Compliance (contact
factory for details).
Date Version Change Description
Jan 2019 V0.0 N/A

3
CONTENTS
Preface ...........................................................................................................................................2
Revision History ...........................................................................................................................2
Safety Information .......................................................................................................................6
1. Product Information ............................................................................................................... 10
1.1 Nameplate and Model ...................................................................................................... 10
1.2 Description of Parts .......................................................................................................... 11
2.System Connection ................................................................................................................ 16
2.1 Benshaw PowerPro™High Performance Single AC Drive
System Connection Diagram ............................................................................................ 17
2.2 Benshaw PowerPro™High Performance Single AC Drive System Composition ............ 18
3.Technical Specification .......................................................................................................... 19
3.1 Drive Ratings, Technical Specifications and Dimensions ................................................ 19
3.2 Dimensions – Outline Drawings of Benshaw PowerPro™
High Performance Single AC Drive...................................................................................24
3.2.1 Overall Dimensions of RSI-PPVC-00H5-4-3-B-IP20-IM
to RSI-PPVC-0200-4-3-X-XN01-IM ...................................................................... 24
3.2.2 Overall Dimensions of RSI-PPVC-0250-4-3-X-IP00-IM
to RSI-PPVC-0600-4-3-X-IP00-IM .......................................................................26
4.Mechanical Installation.......................................................................................................... 27
4.1 Installation......................................................................................................................... 27
4.1.1 Installation Environment........................................................................................27
4.1.2 Mounting Clearance and Orientation ....................................................................28
4.1.3 Installation of RSI-PPVC-00H5-4-3-B-IP20-IM
to RSI-PPVC-0200-4-3-X-XN01-IM ......................................................................30
4.1.4 Mounting in Cabinet ..............................................................................................31
4.1.5 Dimensions of Bottom Mounting Bracket ............................................................33
4.1.6 Assemble the Guide Rail (model: RSI-PPVC-AXRY-RAIL-T10_T12, optional)......35
4.1.7 Installing the AC drive in the cabinet.....................................................................36
5.Electrical Wiring......................................................................................................................38
5.1 Removal and Installation of the Cover..............................................................................38
5.2 Wiring ............................................................................................................................... 41
5.2.1 Standard Wiring Diagram ...................................................................................... 41
5.2.2 Functions of Main Circuit Terminals and Precautions...........................................42
5.2.3 Cables, Breakers and Contactors..........................................................................43
5.2.4 Control Board.........................................................................................................48
5.2.5 Control Circuit Terminal Arrangement...................................................................48
6.Panel Operation.......................................................................................................................50
6.1 LED Operating Panel.........................................................................................................50
6.1.1 Indicators on LED Operating Panel ....................................................................... 51
6.1.2 LED Display ........................................................................................................... 51
6.1.3 Keys on LED Operating Panel ...............................................................................52
6.1.4 View and Modify Function Parameters................................................................. 52
6.1.5 Keys on LED Operating Panel ...............................................................................53
6.1.6 Drive Parameter Structure.....................................................................................54
6.1.7 Quick View Mode – Activation..............................................................................54
6.1.8 View Function Parameters ....................................................................................55
1
2
3
4
5
6
7
8
9

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CONTENTS
6.1.9 MF.K Key Function ................................................................................................58
6.1.10 Function and Monitoring Parameters....................................................................58
6.2 Parameters........................................................................................................................59
6.2.1 Standard Parameter Table - F0 to FP.....................................................................59
6.2.2 Standard Parameter Table - A0 to AC....................................................................79
6.2.3 Monitoring Parameters..........................................................................................85
7. Basic Operations and Trial Run.............................................................................................87
7.1 Quick Commissioning Guide ............................................................................................87
7.2 Commissioning Flowchart ................................................................................................87
7.3 Checklist Before Power-on ...............................................................................................89
7.4 Display After Power-on.....................................................................................................89
7.5 Parameter Initialization......................................................................................................89
7.6 Motor Control....................................................................................................................90
7.7 Start/Stop running command ...........................................................................................90
7.7.1 Start/Stop Operating Panel.......................................................................................90
7.7. 2 Star t /Stop DI.............................................................................................................90
7.8 Start the AC Drive .............................................................................................................93
7.8.1 Start Mode.............................................................................................................93
7.8.2 Start Frequency .....................................................................................................94
7.9 View Running Status.........................................................................................................95
7.9.1 Digital Output (DO)................................................................................................95
7.9.2 Analog Output (AO)...............................................................................................95
7.10 Auto-tuning .......................................................................................................................96
8.Troubleshooting and Solutions ............................................................................................98
8.1 Safety Information ............................................................................................................98
8.2 Troubleshooting During Trial Run......................................................................................98
8.3 Fault Display....................................................................................................................100
8.4 Resetting Fault................................................................................................................100
8.5 Faults and Diagnostics.................................................................................................... 101
8.6 Symptoms and Diagnostics ............................................................................................105
9.Routine Inspection and Maintenance ................................................................................ 107
9.1 Routine Inspection.......................................................................................................... 107
9.1.1 Routine Inspection Items ....................................................................................108
9.2 Periodic Inspection .........................................................................................................108
9.2.1 Periodical Inspection Items.................................................................................108
9.2.2 Insulation Test on Main Circuit............................................................................109
9.3 Replacement of Wear Parts............................................................................................109
9.3.1 Lifetime of Wear Parts ........................................................................................109
9.3.2 Number of Fans on the Drive .............................................................................. 110
9.3.3 Replacement of Fans .......................................................................................... 110
9.3.4 DC Bus Electrolytic Capacitors ........................................................................... 114
9.4 Storage............................................................................................................................ 114
9.5 Warranty.......................................................................................................................... 114

5
CONTENTS
Appendix A Options and Accessories ................................................................................... 115
A.1 Braking Unit Options and Accessories ........................................................................... 115
A.1.1 Selection of Resistance of Braking Resistor....................................................... 115
A.1.2 Selection of Power of Braking Resistor .............................................................. 115
A.1.3 Selection Guidance for Braking Units ................................................................. 115
A.1.4 Appearance and Mounting Dimensions of Braking Units................................... 117
A.2 Through-Hole Mounting of Benshaw PowerPro™High Performance AC Drive ............ 118
A.3 Overall Dimensions with optional Through-Hole Mounting Bracket ................................ 120
A.4 Cable Support Bracket.................................................................................................... 129
A.5 AC Output Reactor..........................................................................................................130
A.6 Applicable Motor.............................................................................................................130
A.7 External LCD Operating Panel........................................................................................ 131
Appendix B Optional Expansion Cards, Communication Data Address
and Modbus Communication Protocol............................................................ 132
B.1 Optional Expansion Card Installation and Function Guidelines...................................... 132
B.1.1 Installation ........................................................................................................... 132
B.1.2 Functions .............................................................................................................133
B.2 Layout and Function of Terminals of RS485 Card
(RSI-PPVC-AXRY-COMM-MDBS) .................................................................................134
B.3 Layout and Function of Terminals of Extended I/O and Communications Card
(RSI-PPVC-AXRY-IOMOD-ADV) ....................................................................................135
B.4 Layout and Function of Terminals of Extended I/O Card-02
(RSI-PPVC-AXRY-IOMOD-STD)..................................................................................... 137
B.5 Use of Extension Encoder Cards....................................................................................138
B.5.1 Specifications of Extension Encoder Cards........................................................ 138
B.5.2 Multifunctional PG Card (RSI-PPVC-AXRY-ENPG-PG3) .................................... 139
B.5.3 Differential Input PG Card (RSI-PPVC-AXRY-ENPG-PG5) ................................. 141
B.5.4 Resolver PG Card (RSI-PPVC-AXRY-ENPG-PG4) .............................................. 142
B.5.5 Extension Open-Collector PG Card (RSI-PPVC-AXRY-ENPG-PG6
and RSI-PPVC-AXRY-ENPG-PG7) ......................................................................143
B.5.6 Extension Differential PG Card with Frequency Dividing
(RSI-PPVC-AXRY-ENPG-PG2 and RSI-PPVC-AXRY-ENPG-PG8)......................144
B.5.7 Shield Grounding of PG Card ..............................................................................145
B.5.8 EMC Guidance..................................................................................................... 145
B.6 Definition of Communication Data Address...................................................................146
B.6.1 Parameter Data....................................................................................................146
B.6.2 Non-parameter Data............................................................................................ 147
B.7 Modbus Communication Protocol.................................................................................. 149
B.7.1 Application...........................................................................................................149
B.7.2 Bus Structure.......................................................................................................149
B.8 Data Format .................................................................................................................... 150
B.9 Rules for Parameter Address Marking ...........................................................................152
B.10 Group FD Communication Parameter Description......................................................... 155

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SAFETY PRECAUTIONS
Read and follow the safety precautions when
installing, operating and maintaining the
product.
To ensure your safety and prevent damage to
equipment, follow the marks on the product
and safety precautions in this manual when
installing, operating and maintaining the
product.
1. “CAUTION”, “WARNING” and “DANGER”
items in the manual do not indicate all
safety precautions that need to be followed;
instead, they supplement the safety
precautions.
2. Use this product in environment meeting
the design and specification requirements;
otherwise, a fault may occur. Noncompliance-
caused malfunction or damage to parts are not
covered in the product quality warranty.
3. Benshaw is not legally responsible for any
personal safety accident or property losses
caused by improper operation of this product.
SAFETY GRADE AND DEFINITION
DANGER
“DANGER” indicates a safety
precaution that will result in death or serious
injury if not followed.
WARNING
“WARNING” indicates a safety
precaution that may result in death or serious
injury if not followed.
CAUTION
“CAUTION” indicates a safety
precaution that may result in minor injury or
equipment damage if not followed.
UNPACKING AND CHECKING
CAUTION
• Before unpacking, check whether the
outer package is intact, damaged, wet,
damp or deformed.
• Open the package in sequence. During
unpacking, check whether the product
and its accessories have any damage,
corrosion or dents on the surface.
• Check the quantity of the product and
accessories to ensure that it matches
the packing list.
SAFETY INFORMATION
WARNING
• Do not install the product and/or its
accessories if you find that the product
and/or its accessories have any damage
or corrosion.
• Do not install the product if there is
water inside the product or any of its
parts are missing or damaged.
• Do not install the product if the product
name is inconsistent with that on the
packing list.
DURING STORAGE AND TRANSPORTATION
CAUTION
• Store and transport the product
according to its storage and
transportation conditions.The storage
temperature and humidity shall meet
relevant requirements.
• Do not store or transport the product
in places with direct sunlight, strong
electric field, strong magnetic field or
strong vibration or places that are wet
from rain or splashing water.
• Do not store the product for more
than one year. Capacitors will need to
be “reformed” if they have not been
used in more than a year.Take stricter
prevention measures and perform the
necessary inspection if the storage time
is extensive. Refer to section 9.4 for
further information
• Pack the product properly before
transportation.The product must be
placed in a sealed box for long-distance
transportation.
• Do not transport the product together
with any equipment or articles that may
affect or impair the product.

7
WARNING
• Be sure to use professional loading and
unloading equipment to move large or
heavy equipment and products.
• When moving the product by hand,
grip the product case tightly to avoid
dropping product parts, causing
damage.
• Be sure to move the product carefully,
paying attention to your step to prevent
trip or fall and risk of injury to you or
damage to the product.
• When the equipment is lifted by lifting
gear, do not stand in the area below the
lifting area.
DURING INSTALLATION
WARNING
• Before installation, carefully read the
product manual and safety precautions.
• Do not modify the product.
• Do not unscrew the fixing bolts or bolts
with red marks.
• Do not install this product in a place
with a strong electric field or strong
electromagnetic interference.
• When the product is installed in a
cabinet or terminal equipment, the
cabinet or terminal equipment shall
be provided with the corresponding
protective devices such as fireproof
enclosure, electrical enclosure and
mechanical enclosure.The protection
grade shall comply with relevant
UL/IEC standards and local laws and
regulations.
CAUTION
• Product instalation, wiring,
maintenance, inspection and
component replacement should only
be performed by professionals trained
in electrical equipment and having
knowledge of electrical equipment.
• Installers must be familiar with product
installation requirements and related
technical data.
• When you need to install equipment
creating strong electromagnetic
interference, such as transformers,
install the shield protection device to
prevent the product from malfunction.
DURING WIRING
DANGER
• Non-professionals are strictly
prohibited from equipment installation,
wiring, maintenance, inspection or
component replacement.
• Do not perform wiring while the power
is turned on. Failure to comply may
result in electric shock.
• Before wiring, cut off the power to all
equipment. Residual voltage remains in
the internal capacitor of the equipment
after the power is cut off. Wait for at
least 10 minutes before wiring and
other operations.
• Be sure equipment and the product are
properly grounded. Failure to comply
may result in electric shock.

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SAFETY INFORMATION
DURING WIRING (CONTINUED)
CAUTION
• Follow the electro-static discharge (ESD)
precautions and wear an ESD wrist strap
to avoid damage to the equipment or
circuit inside the product.
• It is prohibited to connect the input
power to the output terminal of the
equipment or product; otherwise, the
equipment may be damaged or fire may
occur.
• When connecting the drive to the motor,
be sure that the phase sequence of
the drive and the motor terminal are
consistent, so as to avoid reverse rotation
of the motor.
• The cables used for wiring must
meet relevant diameter and shielding
requirements, and the shielding layer
of the shielding cables must be reliably
grounded at a single terminal.
• After wiring is complete, be sure there
are no screws or bar cables left inside the
equipment and product.
DURING POWER-ON
DANGER
• Before power-on, make sure the equipment
and product are installed properly, the
wiring is securely connected and the motor
unit is allowed to restart.
• Before power-on, make sure the power
supply meets the equipment requirements
to avoid damage to the equipment or fire.
• During power-on, mechanical devices of
the equipment or product may suddenly
move. Stay away from the mechanical
devices.
• After power-on, do not open the
equipment cabinet door or product
protection cover; to avoid the danger
of electric shock.
• It is prohibited to touch any terminal of the
equipment when power is on; otherwise,
there is danger of electric shock.
• It is prohibited to dismantle any device
or parts of the equipment and product
when the power is on; otherwise, there is
danger of electric shock.
DURING RUNNING
DANGER
• It is prohibited to touch any terminal
of the equipment when it is running;
otherwise, there is danger of electric
shock.
• It is prohibited to dismantle any device
or parts of the equipment and product
when the equipment is running;
otherwise, there is danger of electric
shock.
• It is prohibited to touch the equipment
closure, fan or resistor to check the
temperature; otherwise, there is
danger of burns.
• Non-professional technicians are
prohibited from monitoring signals
when the equipment is running;
otherwise, there is danger of personal
injury or damage to the equipment.
WARNING
• When the equipment is running,
do not drop other articles or metals
into the equipment; otherwise, the
equipment may be damaged.
• Do not start or stop the equipment
by turning on or off the connector;
otherwise, the equipment may be
damaged.
DURING MAINTENANCE
DANGER
• Non-professionals are strictly
prohibited from equipment
installation, wiring, maintenance,
inspection or component replacement.
• It is prohibited to maintain the
equipment when power is on;
otherwise, there is danger of electric
shock.
• After the equipment power is cut
off, wait for at least 10 minutes
before maintaining the equipment or
performing other operations.

9
WARNING
• Follow the equipment maintenance
and repair requirements for routine
and regular inspection and maintenance
of the product and equipment, and
maintain maintenance records.
DURING REPAIR
DANGER
• Follow Lock Out/Tag Out procedures.
• Non-professionals are strictly
prohibited from equipment installation,
wiring, maintenance, inspection or
component replacement.
• It is prohibited to repair the equipment
when power is on; otherwise, there is
danger of electric shock.
• After the equipment power is cut off,
wait for at least 10 minutes before
inspecting or repairing the equipment
or performing other operations.
CAUTION
• Repair the equipment according to
the product warranty agreement.
• When the equipment has a fault or is
damaged, troubleshoot and repair the
equipment and product follow guidance
by professionals, and maintain repair
records.
• Replace the product’s wearing
components under the guidance of
professionals.
• Do not continue to use damaged
machines; otherwise, greater damage
may occur.
• After replacing the equipment,
recheck the equipment wiring
and parameter settings again.
DURING SCRAPPING
CAUTION
• Scrap the equipment and product
according to government regulations
and standards to avoid property loss
or personal injury.
• Recycle scrapped equipment and
product according to industrial waste
processing standards to avoid pollution
to the environment.
SAFETY MARKS
For safe operation and maintenance of the
equipment, be sure to observe the safety
marks affixed to the equipment and product.
Do not damage, destroy or peel off the safety
marks. Safety marks are described as follows:
• Read the user manual before installing
and running the equipment; otherwise,
there is danger of electric shock.
• Do not dismantle the cover within 10
minutes after the power is turned off.
• After cutting off the power at the
input and output terminals, wait for 10
minutes until the power indicator turns
off before maintaining, inspecting or
wiring the equipment.

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1SAFETY INFORMATION
CAUTION
• Do not lift/carry the drive by gripping
the front cover. Failure to comply may
result in personal injury.
• Follow proper electrostatic discharge
(ESD) procedures when operating
the drive. Failure to comply will risk
damaging the internal circuits of the
drive.
1.1 NAMEPLATE AND MODEL
AC Drive Model
1. PRODUCT INFORMATION
MODEL: RSI-PPVC-0075-4-3-B-XN01-IM
INPUT: 3PH AC 380-480V 106.0A 50Hz/60Hz
OUTPUT: 3PH AC 0-480V 112.0A 0-500Hz 55kW
Benshaw
S/N: Serial Number
AC drive mode
Rated input
Rated output
Serial No.
Nameplate
Series Applicable
Motor (kW)
MD500 55
TB
Mark Type of
Applicable Motor Blank None
Mark Braking Unit
.
Mark
TThree-phase
380V~480V
Mark Voltage Class
BInbuilt
Braking Unit
⋯⋯
22 22
⋯⋯
450 450
⋯⋯
G General Type
G
-INT International
Mark Version
-(a) Other variants
-T
Inbuilt output DC reactor,
applicable to
MD500T18.5G~MD500T22G
Blank None
Mark Output Reactor
-L
Inbuilt output AC reactor,
applicable to MD500T200G-
L~MD500T450G-L
Note (a): The model number may
include a suffix "XXXXXXXXXX",
Where "XXXXXXXXXX" can be blank
or combination of any alphanumeric
And/or symbols that represents
customer identity.
-INT
MD500
Figure 1-1 Nameplate and model number
RSI - PPVC - 0075 - 4 - 3 - B - XN01 - IM
Prefix
Ready
Start
Inverter
Power
Size HP
Power
Size HP
00H5 ½ 0060 60
0001 1 0075 75
01H5 1½ 010 0 10 0
0002 20125 125
0003 30150 150
0004 40175 175
0005 5 0200 200
07H5 7½ 0250 250
0010 10 0300 300
0015 15 0350 350
0020 20 0375 375
0025 25 0400 400
0030 30 0450 450
0040 40 0500 500
0050 50 0600 600
Series
Vector
Control
Enclosure
Class
XN01 NEMA1
IP00 Open
Chassis
IP20 Finger-
Safe
Open
Chassis
MotorType
IM Induction
Motor
Voltage
Level
4460V
Number
of Phase
3 Three-
phase
Dynamic
Brake
XNo
Dynamic
Brake
BDynamic
Brake

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1
1.2 DESCRIPTION OF PARTS
The drive may have either a plastic housing
or a sheet metal housing, depending on
the voltage and power rating, as shown in
the following figures:
Figure 1-2a Diagram of product parts
(three-phase, 380V–480V, RSI-PPVC-00H5-4-3-B-IP20-IM to RSI-PPVC-0020-4-3-B-IP20-IM)
Warning label Description
i
CAUTION! Read the user guide for the AC drive carefully
before installation or operation.
10min
DANGER! Do not remove the front cover while the power
is on or within 10 minutes after the power is turned off.
Front cover—
For removal of
the front cover,
see section 5.1.
Barcode (0.5~15HP) — View
the serial number and model
of the drive here.
Cooling fan — For
replacement, see
section 9.3.
Fan cover
Nameplate —
See section 1.1.
Interface
of external
operating
panel — See
section A.6.
Barcode (20HP) —The
serial number and model
of the drive here.
Live indicator — Do not
remove/install the drive
when indicator is lit.
Operating panel,
see section 6.1.
Fixing pin of
extension encoder
card — See Appendix
A.7 Optional Cards.
Cabling tray and
fixing pin of ground
cable of control board
— This ground cable
can only be connected
to the ground bar
after the system is
grounded reliably.
Ground bar —
Ground the PG card
and control board.
Fixing pin of extension
card — See Appendix
A.7 Optional Cards.
EMC and VDR
screw — Refer to
Power Grid System
in Section 5.2.2.
Main circuit terminals —
See section 5.2.2.
Grounding terminal —
See section 5.2.2.
Control circuit
terminals — See
section 5.2.5.
Housing
Cable support bracket
Warning label
Logo

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1
1. PRODUCT INFORMATION
Figure 1-2b Diagram of product parts
(three-phase, 380V–480V, RSI-PPVC-0025-4-3-B-IP20-IM to RSI-PPVC-0050-4-3-B-IP20-IM)
Warning label Description
i
CAUTION! Read the user guide for the AC drive carefully
before installation or operation.
10min
DANGER! Do not remove the front cover while the power
is on or within 10 minutes after the power is turned off.
Front cover—
For removal of
the front cover,
see section 5.1.
Cooling fan — For
replacement, see
section 9.3.
Fan cover
Nameplate —
See section 1.1.
Interface
of external
operating
panel — See
section A.6.
Barcode —The serial
number and model of the
drive here.
Live indicator — Do not
remove/install the drive
when indicator is lit.
Operating panel,
see section 6.1.
Fixing pin of
extension encoder
card — See Appendix
A.7 Optional Cards.
Cabling tray and
fixing pin of ground
cable of control board
—This ground cable
can only be connected
to the ground bar
after the system is
grounded reliably.
Ground bar —
Ground the PG card
and control board.
Fixing pin of extension
card — See Appendix
A.7 Optional Cards.
EMC and VDR
screw — Refer to
Power Grid System
in Section 5.2.2.
Main circuit terminals and
grounding terminals —
See section 5.2.2.
Control circuit
terminals — See
section 5.2.5.
Housing
Cable support bracket
Warning label
Logo

13
1
Figure 1-2c Diagram of product parts
(three-phase, 380V–480V, RSI-PPVC-0060-4-3-B-XN01-IM to RSI-PPVC-0200-4-3-X-XN01-IM)
Warning label Description
i
CAUTION! Read the user guide for the AC drive carefully
before installation or operation.
10min
DANGER! Do not remove the front cover while the power
is on or within 10 minutes after the power is turned off.
Front cover—
For removal of
the front cover,
see section 5.1.
Warning label
Logo
Cooling fan — For
replacement, see
section 9.3.
Nameplate —
See section 1.1.
Interface
of external
operating
panel — See
section A.6.
Control circuit
terminals —
See section
5.2.5.
Cable clamp,
fix signal
cables
Housing
Operating
panel, see
section 6.1.
Grounding terminal —
See section 5.2.2.
Cable gland hole
Barcode — View the
serial number and model
of the drive here.
Fixing pin of extension
encoder card — See
Appendix A.7 Optional Cards.
Cabling tray and fixing pin
of ground cable of control
board — This ground cable
can only be connected to the
ground bar after the system
is grounded reliably.
Ground bar —
Ground the PG card
and control board.
Fixing pin of
extension card —
See Appendix A.7
Optional Cards.
EMC and VDR
screw — Refer
to Power Grid
System in
Section 5.2.2.
Main circuit
terminals —
See section 5.2.2.

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1
1. PRODUCT INFORMATION
Figure 1-2d Diagram of product parts
(three-phase, 380V–480V, RSI-PPVC-0250-4-3-X-IP00-IM to RSI-PPVC-0600-4-3-X-IP00-IM)
Warning label Description
i
CAUTION! Read the user guide for the AC drive carefully
before installation or operation.
10min
DANGER! Do not remove the front cover while the power
is on or within 10 minutes after the power is turned off.
Protective cover of
DC bus terminals
Housing
DC bus terminals
Barcode — View the
serial number and
model of the drive here.
Nameplate
Cabling tray and fixing
pin of ground cable of
control board —This
ground cable can only
be connected to the
ground bar after the
system is grounded
reliably.
Ground bar —
Ground the PG card
and control board.
Fixing pin of extension
card — See Appendix
A.7 Optional Cards.
Live indicator — Do not
remove/install the drive
when indicator is lit.
EMC and VDR screw
— Refer to Power Grid
System in Section 5.2.2.
Main circuit input
terminals —
See section 5.2.2.
Bottom hoist hole
Fan box— For
replacement of fan,
see section 9.3.
Main circuit output
terminals, see
section 5.2.2.
Grounding
terminals, see
section 5.2.2.
Castor
Operating panel,
see section 6.1.
Interface of external
operating panel,
see section A.6.
Cable clamp
Label of main
circuit wiring
Handle
Control circuit
terminals, see
section 5.2.5.
Front cover—
For replacement,
see section 5.1.
Warning label
Logo
Top hoisting rings

15
1
Figure 1-2e Diagram of product parts
(three-phase, 380V–480V, RSI-PPVC-0250-4-3-X-IP00-IM to RSI-PPVC-0600-4-3-X-IP00-IM)
Warning label Description
i
CAUTION! Read the user guide for the AC drive carefully
before installation or operation.
10min
DANGER! Do not remove the front cover while the power
is on or within 10 minutes after the power is turned off.
Protective cover of
DC bus terminals
Housing
DC bus terminals
Barcode — View the
serial number and
model of the drive here.
Nameplate
Cabling tray and fixing
pin of ground cable of
control board —This
ground cable can only be
connected to the ground
bar after the system is
grounded reliably.
Ground bar —
Ground the PG card
and control board.
Fixing pin of extension
card — See Appendix
A.7 Optional Cards.
Fixing pin of extension
encoder card
Live indicator — Do not
remove/install the drive
when indicator is lit.
EMC and VDR screw
— Refer to Power Grid
System in Section 5.2.2.
Main circuit input
terminals —
See section 5.2.2.
Bottom hoist hole
Fan box— For
replacement of fan,
see section 9.3.
Main circuit output
terminals, see
section 5.2.2.
Output AC Reactor
(optional)
Left side board of base
Grounding terminals,
see section 5.2.2.
Castor
Operating panel,
see section 6.1.
Interface of external
operating panel,
see section A.6.
Cable clamp
Label of main
circuit wiring
Handle
Control circuit
terminals, see
section 5.2.5.
Front upper cover
— For replacement,
see section 5.1.
Front lower cover
Warning label
Logo
Top hoisting rings

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2. SYSTEM CONNECTION
SAFETY INFORMATION
DANGER
• Do not perform any wiring with power
on. Failure to comply may result in
electric shock.
• Always keep breakers in OFF state.
WARNING
• When installing the drive inside an
enclosed cabinet, use cooling fans or
air conditioner to keep temperature
below 40°C. Failure to comply may
result in overheating or even a fire.
CAUTION
• Cover the top of the drive with a
temporary cloth or paper during
installation to prevent foreign matter
such as metal shavings, oil and water
from falling into the drive. If any foreign
matter falls into the drive, the drive may
have a fault. After the installation is
completed, remove the temporary cloth
or paper. If the cloth or paper is left on
the drive, the drive may have abnormal
heating due to poor ventilation.
• Follow proper electrostatic discharge
(ESD) procedures when operating the
AC drive. Failure to comply will damage
the drive due to static electricity.
• Operating the motor at low speed
reduces the cooling effect of the motor
and increases motor temperature,
which may result in damage to the
motor.
• If the required motor speed range
differs from that of the motor
manufacturer, contact the motor
manufacturer for advice.
• If the torque characteristic is different
with drive operation compared
with operation from a commercial
power supply, check the load torque
characteristic of the connected
machine.
• Pay attention to the load torque
characteristic when selecting the drive
capacity. In addition, when there is a
long distance between drive and motor,
use a larger cable to minimize cable
power losses.
• If the rated current of the motor is
different from a standard motor,
(EX: a two-speed (pole changing)
motor), check the maximum current of
the motor and select an appropriate
AC drive. Switch the pole after the
motor stops.
• Do not lift the AC drive while the front
cover is removed. Failure to comply
may result in damage to PCB and
terminal block.

17
2
A variety of electrical devices can be
installed on the input and output of the
drive. Some are required for safety and
protection while others are optional
depending on the installation.
Connection of peripheral devices is
shown below. A description of each is
provided in Table 2-1. See Section 5.2.3
for recommended sizing of cable,
breakers and fuses.
WARNING
• Install protection devices (a fuse) at
power input to the drive. The protection
devices must provide protection from
short-circuit, and be able to completely
isolate the drive from the electrical
power input. See Table 5.2.3a for
required and recommended breakers,
fuses and cable.
Figure 2-1 Benshaw PowerPro™High Performance Single AC Drive system composition
Note: The above figure shows a typical system connection diagram for the Benshaw PowerPro™
High Performance Single AC Drive.
MF.K
RUNSTOP
RES
QUICK
PRG ENTER
RUNLOCAL/REMOT FED/REV TUNE/TC
RPM %
A VHz
MDKE9
Benshaw PowerPro™ High
Performance Single AC Drive
R S T + - U V W PE BR
+-
Three-phase AC
power supply
Breaker
Fuse
Electromagnetic
contactor
Input reactor
EMC filter
Braking resistor
Braking resistor
Breaking unit
BR
P(+)
External
operating panel
RSI-PPVC-AXRY-
RMKP-LED
RSI-PPVC-AXRY-
RMKP-LCD
Ground
Ground
Applicable motor
To prevent electric shock,
AC drive and motor must
be well grounded.
Output reactor
2.1 BENSHAW POWERPRO™HIGH PERFORMANCE SINGLE AC DRIVE SYSTEM CONNECTION DIAGRAM

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Device Mounting Location Function Description
Breaker Between power and AC
drive input side
MCCB: Cuts off power supply when overcurrent occurs on
downstream devices.
Leakage breaker: Provides protection against potential leakage current
during drive operation to prevent electric shock and fire.
Fuse Between power and AC
drive input side
Provides protection in case of short circuit.
Contactor Between breaker and AC
drive input side
Switches the AC drive ON/OFF. Do not start/stop the AC drive
frequently by switching contactor ON/OFF (time interval is at least one
hour) nor use to directly start the AC drive.
AC reactor AC drive input side Improves the power factor of the drive as seen by the source.
Reduces harmonics on the line side and minimizes voltage distortion.
Reduces input current imbalance due to voltage imbalance.
EMC filter AC drive input side Reduces external conduction and radiation interference of the AC drive.
Decreases conduction interference flowing from power supply to the AC
drive and improves the drive’s immunity to the interference.
AC reactor AC drive input side Improves the power factor of the drive as seen by the source.
Reduces harmonics on the line side and minimizes voltage distortion.
Reduces input current imbalance due to voltage imbalance.
Braking
resistor
Brake IGBT included in
drives 100 HP (75kW)
and below. Use external
resistor when required.
Dissipates regenerative energy during motor deceleration.
Above 100 HP (75kW), use external brake unit and resistor, when
required.
Braking unit Above 100 HP (75kW) use
external brake unit and
resistor, when required.
Dissipates regenerative energy during motor deceleration.
Output
reactor
Between AC drive output
side and the motor, close
to the AC drive
If the distance between the drive and motor is between 100 ft. and
300 ft., install an AC output reactor.
Physical distance between the AC drive and connected motor causes
distributed capacitance in the circuit and certain harmonics that may
cause resonance in the circuit.
Install an output reactor to:
(a) Minimize degradation of motor insulation.
(b) Reduce leakage current
(c) Minimize drive nuisance trips
dV/dT
reactor
AC drive output side,
close to the AC drive
If the distance between the drive and the motor is greater than 300 ft.
but less than 1500 ft., install a dV/dT (long lead) filter.
(a) Protects motor insulation
(b) Reduces motor bearing currents
Motor AC drive output side Select an appropriate motor.
2. SYSTEM CONNECTION
2.2 BENSHAW POWERPRO™HIGH PERFORMANCE SINGLE AC DRIVE SYSTEM COMPOSITION
Table 2-2 Description of peripheral electrical devices used with AC drives. See section 5.2.3
and Appendix A for recommended sizing of these peripheral devices and accessories.
Note: Inputs/Outputs (main circuit) of the AC drive contain harmonics, which may interfere
with the communication device connected to the AC drive. Install reactors and/or other
filters to minimize interference.
CAUTION
• Do not install capacitors or surge
suppressors on the output side of the
AC drive. Otherwise, it may damage the
AC drive.or paper is left on the drive,
the drive may have abnormal heating
due to poor ventilation.

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3
Table 3-1a Model and technical data
3.1 DRIVE RATINGS, TECHNICAL SPECIFICATIONS AND DIMENSIONS
3. TECHNICAL SPECIFICATIONS
Item Specification
Model Number
RSI-PPVC-00H5-4-3-B-IP20-IM RSI-PPVC-0001-4-3-B-IP20-IM RSI-PPVC-01H5-4-3-B-IP20-IM RSI-PPVC-0002-4-3-B-IP20-IM RSI-PPVC-0003-4-3-B-IP20-IM RSI-PPVC-0004-4-3-B-IP20-IM RSI-PPVC-0005-4-3-B-IP20-IM RSI-PPVC-07H5-4-3-B-IP20-IM RSI-PPVC-0010-4-3-B-IP20-IM RSI-PPVC-0015-4-3-B-IP20-IM RSI-PPVC-0020-4-3-B-IP20-IM RSI-PPVC-0025-4-3-B-IP20-IM RSI-PPVC-0030-4-3-B-IP20-IM RSI-PPVC-0040-4-3-B-IP20-IM RSI-PPVC-0050-4-3-B-IP20-IM
Applicable motor
capacity (HP)
0.5 11.5 23457. 5 10 15 20 25 30 40 50
Applicable motor
capacity (kW)
0.4 0.75 1.1 1.5 2.2 3.0 3.7 5.5 7. 5 11 15 18.5 22 30 37
Outputs Rated
output
current
(460V)
1.5 2.1 3.1 3.7 5.0 7. 1 8.9 12.8 16.8 24.7 31.6 36.5 44.4 59.2 74.0
Output
voltage
Three-phase 0 to 480V (proportional to input voltage)
Max.
output
frequency
500 Hz (editable through parameter)
Carrier
frequency
0.8 to 8.0 kHz (automatically adjusted according to the load characteristics)
Overload
capacity
150% for 60s
Inputs Rated input
current (A)
1.8 2.4 3.7 4.6 6.3 9.0 11. 4 16.7 21.9 32.2 41.3 49.5 59 57 69
Power
supply
Rated
voltage
and
frequency
AC:Three-phase 380 to 480V, 50/60 Hz
Allowed
voltage
fluctuation
-15% to 10%, 323 to 528 VAC
Allowed
frequency
fluctuation
±5%
Power
capacity
(kVA)
22.8 4.1 56.7 9.5 12 1 7. 5 22.8 33.4 42.8 45 54 52 63
Thermal
design
Heat Loss
(W)
39 46 57 68 81 109 138 201 240 355 454 478 551 694 815
Air flow
(CFM)
— — — 9 9 9 20 24 30 40 42 51.9 57.4 118.5 118.5
Note: All drives when used with the fuses listed in section 5.2.3 are rated for 100kAIC SCCR.

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Table 3-1a Model and technical data (continued)
Item Specification
Model Number
RSI-PPVC-0060-4-3-B-XN01-IM RSI-PPVC-0075-4-3-B-XN01-IM RSI-PPVC-0100-4-3-B-XN01-IM RSI-PPVC-0125-4-3-X-XN01-IM RSI-PPVC-0150-4-3-X-XN01-IM RSI-PPVC-0175-4-3-X-XN01-IM RSI-PPVC-0200-4-3-X-XN01-IM RSI-PPVC-0250-4-3-X-IP00-IM RSI-PPVC-0300-4-3-X-IP00-IM RSI-PPVC-0350-4-3-X-IP00-IM RSI-PPVC-0375-4-3-X-IP00-IM RSI-PPVC-0400-4-3-X-IP00-IM RSI-PPVC-0450-4-3-X-IP00-IM RSI-PPVC-0500-4-3-X-IP00-IM RSI-PPVC-0600-4-3-X-IP00-IM
Applicable motor
capacity (HP)
60 75 100 125 150 175 200 250 300 350 375 400 450 500 600
Applicable motor
capacity (kW)
45 55 75 90 110 132 160 200 220 250 280 315 355 400 450
Outputs Rated
output
current
(460V)
89.8 110.5 148.0 173.6 207.1 249.6 299.9 371.9 420.2 458.7 512.9 577.0 641.2 715.1 808.8
Outputs
voltage
Three-phase 380 to 480V (proportional to input voltage)
Max.
output
frequency
500 Hz (editable through parameter)
Carrier
frequency
0.8 to 8.0 kHz 0.8 to 6.0 kHz (automatically adjusted according to the load characteristics)
Overload
capacity
150% for 60s (130% for 60s in RSI-PPVC-0600-4-3-X-IP00-IM)
Inputs Rated input
current (A)
89 106 139 164 196 240 287 365 410 441 495 565 617 687 782
Power
supply
Rated
voltage
and
frequency
AC:Three-phase 380 to 480V, 50/60 Hz
Allowed
voltage
fluctuation
-15% to 10%, 323 to 528 VAC
Allowed
frequency
fluctuation
±5%
Power
capacity
(kVA)
81 97 127 150 179 220 263 334 375 404 453 517 565 629 716
Thermal
design
Heat Loss
(W)
1010 1210 1570 1810 2140 2850 3560 4150 4550 5060 5330 5690 6310 6910 7540
Air flow
(CFM)
122.2 122.2 218.6 287.2 354.2 547 627 638.4 722.5 789.4 882 645 860 860 860
3. TECHNICAL SPECIFICATIONS