Beta ALP 200 User manual

1EN
ALP 200
Thanks for you preference, and have a good time! This hand-
book contains the information you need to properly operate and
maintain your motorcycle.
The data, specifications and images shown in this manual does not constitute
an engagement on the part of BETAMOTOR S.p.A. BETAMOTOR reserves
the right to make any changes and improvements to its models at any mo-
ment and without notice.
Code 017.44.018.83.00

2
EN
IMPORTANT
We recommend checking all the tightenings after the first one or
two hours’ ride over rough ground. Special attention should be
paid to the following parts:
•rear sprocket
•ensure that the footrests are properly fixed
•front/rear brake levers/calipers/discs
•check that the plastics are properly fastened
•engine bolts
•shock absorber bolts/swingarm
•wheel hubs/spokes
•rear frame
•pipe connections
•tensioning the chain
IMPORTANT
In the event of interventions on the vehicle, contact Betamotor
after-sales service.

CONTENTS
3EN
TABLE OF CONTENTS
Operating instructions............................................................................. 5
Symbols................................................................................................5
Riding safety ......................................................................................... 6
CHAPTER 1 GENERAL INFORMATION ............................................7
Vehicle identification data .......................................................................8
Familiarizing with the vehicle...................................................................9
Specifications ......................................................................................10
Engine................................................................................................ 12
Electrical system...................................................................................14
Bulbs ..................................................................................................16
Recommended lubricants and liquids......................................................16
CHAPTER 2 OPERATION................................................................. 17
Main parts .......................................................................................... 18
Keys................................................................................................... 21
Steering lock .......................................................................................21
Helmet lock .........................................................................................21
Dashboard operating instructions........................................................... 22
Checks before and after use..................................................................30
Breaking in..........................................................................................30
Fuelling............................................................................................... 31
Startup................................................................................................ 32
Engine shut-down................................................................................. 32
CHAPTER 3 ADJUSTMENTS ............................................................33
Key to symbols.....................................................................................34
Brakes ................................................................................................34
Adjustment of clutch lever...................................................................... 34
Adjustment of gas clearance ...................................................................35
Adjusting the idle speed .......................................................................35
Handlebar ..........................................................................................35
Rear shock absorber.............................................................................35
Headlight............................................................................................ 36
CHAPTER 4 CHECKS AND MAINTENANCE ...................................37
Engine oil............................................................................................38
Fume collecting tube............................................................................. 39

CONTENTS
4
EN
Petrol fumes exhaust pipe...................................................................... 39
Air filter ..............................................................................................40
Spark plug ..........................................................................................42
Carburettor .........................................................................................42
Front brake..........................................................................................43
Rear brake ..........................................................................................45
Check and adjustment of steering play ...................................................47
Front wheel .........................................................................................48
Fork.................................................................................................... 49
Rear suspension leverage...................................................................... 49
Tyres...................................................................................................50
Chain .................................................................................................51
Headlight............................................................................................ 52
Turn indicators ..................................................................................... 53
Tail light.............................................................................................. 53
Plate light............................................................................................ 53
Battery................................................................................................ 54
Fuses ..................................................................................................56
Cleaning the vehicle............................................................................. 57
Prolonged inactivity.............................................................................. 58
Scheduled maintenance vehicle ............................................................59
CHAPTER 5 BODY DISASSEMBLY AND REASSEMBLY .................. 61
Removal and refitting of the saddle.........................................................62
Removal and refitting of the tank fairing..................................................62
Removal and refitting right side panel..................................................... 62
Removal and refitting of the passenger handles.................................................63
Removal and refitting of the under-saddle plastic shield............................. 63
CHAPTER 6 TROUBLESHOOTING ..................................................65
Troubleshooting ...................................................................................66

5EN
OPERATING INSTRUCTIONS
•The vehicle must be accompanied by: number-plate, registration document, tax
disc and insurance.
•Any modifications of the engine or other parts are punishable by severe sanctions
including the confiscation of the vehicle.
•To protect your safety and that of others, always drive carefully and with your helmet
on and always keep low beams on.
•Do not sit on the vehicle when it is on its stand.
•Do not start the engine in closed places.
WARNING
Any modifications and tampering with the vehicle during the warranty period exempt
the manufacturer from all responsibility and invalidate warranty.
SYMBOLS
SAFETY/ATTENTION
Failure to respect information marked with this symbol can entail a personal
hazard.
INTEGRITY OF THE VEHICLE
Failure to respect information marked with this symbol can entail serious dam-
age to the vehicle and termination of the warranty.
FLAMMABLE LIQUID HAZARD
Read the use and maintenance manual carefully.
MANDATORY TO WEAR PROTECTIVE CLOTHING
Use of the vehicle is subject to wearing specific protective clothing and safety
footwear.
PROTECTIVE GLOVES MANDATORY
To perform the operations described, it is mandatory to wear protective gloves .
FORBIDDEN TO USE NAKED FLAMES OR POSSIBLE UNCONTROLLED IGNI-
TION SOURCES
NO SMOKING
DO NOT USE MOBILE PHONE
CORROSIVE SUBSTANCES HAZARD
Liquids marked with this symbol are highly corrosive: handle with care
POISONING HAZARD

6
EN
RIDING SAFETY
•Observe the Highway Code.
•Always wear approved personal protective equipment.
•Always ride with the low beam on.
•Always keep the crash helmet visor clean.
•Avoid wearing garments with hanging ends.
•Do not keep sharp or brittle objects in your pockets while riding.
•Properly adjust the rearview mirrors.
•Always ride in a seated position, with both hands on the handlebars and both feet
on the footrests.
•Never ride abreast with other vehicles.
•Do not tow and avoid being towed by other vehicles.
•Always keep a safe distance from other vehicles.
•Do not start off while the vehicle is on its stand.
•Avoid swaying and wheelies as they are extremely dangerous for your own and
other people’s safety as well as for your vehicle.
•Always apply both brakes on dry roads with no gravel and sand. Using one brake
may be dangerous and cause uncontrolled skidding.
•To reduce the braking distance, always apply both brakes.
•On wet roads and in off-road riding, drive with care and at moderate speed. Take
special care in applying the brakes.

1
GENERAL INFORMATION
7EN
CHAPTER 1 GENERAL INFORMATION
CONTENTS
Vehicle identification data .......................................................................8
Frame identification ...........................................................................8
Engine identification ..........................................................................8
Toolkit .............................................................................................. 8
Familiarizing with the vehicle...................................................................9
Specifications ......................................................................................10
Weight........................................................................................... 10
Vehicle dimensions .......................................................................... 10
Tyres.............................................................................................. 10
Capacities......................................................................................10
Front suspension.............................................................................. 11
Rear suspension ..............................................................................11
Front brake..................................................................................... 11
Rear brake ..................................................................................... 11
Engine................................................................................................ 12
Carburetor...................................................................................... 12
Transmission ..................................................................................13
Electrical system...................................................................................14
Electrical diagram ...........................................................................14
Legend electrical diagram ................................................................15
Bulbs ..................................................................................................16
Recommended lubricants and liquids......................................................16

1
GENERAL INFORMATION
8
EN
VEHICLE IDENTIFICATION DATA
FRAME IDENTIFICATION
Frame identification data Aare stamped
on the right side of the steering head tube.
ENGINE IDENTIFICATION
Engine identification data Bare stamped
in the area shown in the picture.
TOOLKIT
The following items are supplied as stand-
ard: maintenance manual and tool kit (see
picture).
A
B

1
GENERAL INFORMATION
9EN
Main parts:
1 - Air filter
2 - Fuel tank
3 - Tank cap
4 - Silencer
5 - Rear shock absorber
6 - Headlight
7 - Front turn indicators
FAMILIARIZING WITH THE VEHICLE
8 - Rear light
9 - Rear turn indicators
10 - Side stand
11 - Rearview mirror
12 - Foot rests passenger
13 - Fork
14 - Foot rests rider
15 - Engine protection
16 - Saddle
17 - Engine
18 - Front mudguard
19 - Number-plate holder
20 - Kick-start
21 - Helmet lock
1
21
13
14
2
3
4
5
7
8
9
20
10
15
16
17
19
12
18
11
11
6

1
GENERAL INFORMATION
10
EN
SPECIFICATIONS
WEIGHT
Weight in running order with full fuel and optional.............................118 kg
front ......................................................................................57 kg
rear.......................................................................................61 kg
VEHICLE DIMENSIONS
maximum length........................................................................ 2125 mm
maximum width .......................................................................... 820 mm
wheelbase................................................................................ 1355 mm
ground clearance........................................................................ 350 mm
saddle height.............................................................................. 900 mm
TYRES
CAPACITIES
fuel tank.........................................................................................6 liters
including reserve..........................................................................1,5 liters
Engine oil
only oil change.....................................................................0,85 liters
with filter change ..................................................................0,95 liters
Dimensions Pressure [Bar]
Front tyre Rear tyre Front tyre Rear tyre
2,75 - 21 45L 4,00 R18 64L 1,0 ÷ 1,2 bar 1,0 ÷ 1,2 bar
2,75 - 21 45P 4,00 R18 64P 1,0 ÷ 1,2 bar 1,0 ÷ 1,2 bar
Dimensions Pressure [Bar]
Front tyre Rear tyre Front tyre Rear tyre
90/90 - 21 54S 120/80-18 62S 1,0 ÷1,2 bar 1,0 ÷1,2 bar
90/90 - 21 54R 130/80-18 66R 1,0 ÷1,2 bar 1,0 ÷1,2 bar

1
GENERAL INFORMATION
11 EN
FRONT SUSPENSION
Shaft diameter ............................................................................ ∅ 37mm
Type of oil.................................................................................... SAE 15
Oil quantity (for each stem) ..............................................................280ml
REAR SUSPENSION
Spring K ........................................................................................ K12,5
Spring preload ............................................................................. 139mm
FRONT BRAKE
Ø 245 mm disc brake with hydraulic control
REAR BRAKE
Ø 220 mm disc brake with hydraulic control

1
GENERAL INFORMATION
12
EN
ENGINE
Type ...................................................................... single-cylinder, 4-stroke
Bore x stroke [mm] ...................................................................... 66x58,2
Displacement [cm3].............................................................................199
Pressure ratio................................................................................... 9,4:1
CO2 * ...................................................................................... 76 g/km
Fuel consumption * ............................................................... 3,4 l/100km
Fuel system............................................................................... carburetor
CARBURETOR
Carburetor type MIKUNI BST31 42AD
Cooling system ..........................................................................Air-cooled
Spark plug ...........................................................................NGK DR8 EA
Clutch.................................................................................. wet, multidisc
* WMTC cycle related data, for class L vehicles

1
GENERAL INFORMATION
13 EN
TRANSMISSION
Primary drive 60/19
Gear ratio 1st gear 33/11
Gear ratio 2nd gear 29/15
Gear ratio 3rd gear 23/16
Gear ratio 4th gear 23/21
Gear ratio 5th gear 21/23
Secondary drive 48/15
Starting.............................................................electric starter and kickstart

1
GENERAL INFORMATION
14
EN
ELECTRICAL SYSTEM
ELECTRICAL DIAGRAM

1
GENERAL INFORMATION
15 EN
Key to colours
Bi = White
Ve = Green
Ma= Brown
Vi = Purple
Bl = Blue
Ne = Black
Gi = Yellow
Rs = Red
Ar = Orange
Az = Sky-blue
Ro = Pink
Gr = Grey
LEGEND ELECTRICAL DIAGRAM
1) FRONT STOP PUSH BUTTON
2) FRONT R.H. BLINKER WITH BULB 12V-6W
3) RIGHT CONTROL SWITCH
4) ENGINE STOP BUTTON
5) STARTING BUTTON
6) SPEED SENSOR
7) ENGINE DIAGNOSIS TELL TALE LAMP
8) RIGHT SIDE BLINKERS TELL TALE LAMP
9) NEUTRAL TELL TALE LAMP
10) DASHBOARD
11) HIGH BEAM TELL TALE LAMP
12) LEFT SIDE BLINKERS TELL TALE LAMP
13) HORN BUTTON
14) FLASH BUTTON
15) HEADLIGHT SELECTOR
16) BLINKERS SWITCH
17) LEFT CONTROL SWITCH
18) CLUTCH SENSOR
19) FRONT L.H. BLINKER WITH BULB 12V-6W
20) CONDENSER 25V 4700µF
21) REGULATOR
22) COIL
23) SPARK PLUG
24) STARTER MOTOR
25) FRAME EARTH
26) BATTERY 12V 4AH
27) RECHARGE SOCKET
28) STARTER RELAY
29) DIODES GROUP
30) REAR L.H. BLINKER WITH BULB 12V-6W
31) PLATE ILLUMINATION WITH BULB 12V-5W
32) REAR STOP LIGHT, LED
33) NEUTRAL POSITION SENSOR
34) REAR R.H. BLINKER WITH BULB 12V-6W
35) BLINKERS CONTROL DEVICE
36) REAR STOP PUSH BUTTON
37) PORT OBD2
38) STAND SENSOR
39) STATOR
40) PICK-UP
41) ELECTRONIC CONTROL UNIT
42) STAND RELAY
43) KEY OPERATED SWITCH
44) POSITION LIGHT - BULB 12V 5W
45) HEADLAMP WITH BULB 12V 55/60W
46) HORN

1
GENERAL INFORMATION
16
EN
TYPE OF PRODUCT TECHNICAL SPECIFICATION
FUEL GASOLINE (or GASOLINE 95 RON)
TRANSMISSION OIL LIQUI MOLY RACING 4T 10W-40
BRAKE OIL LIQUI MOLY BRAKE FLUID DOT 4
FORK OIL AGIP ARNICA SA32
GREASE FOR RODS LIQUI MOLY SCHMIERFIXIX
BULBS
High beam/low beam ...................................................H4 12V - 60/55W
Parking/daytime.................................................................... 12V - W5W
Turn indicators ........................................................................ 12V - H6W
License plate light................................................................... 12V - W5W
Fuses (two) ........................................................................................20A
RECOMMENDED LUBRICANTS AND LIQUIDS
For better operation and longer vehicle life, we advise you to use the products listed
in the following chart:

2
OPERATION
17 EN
CHAPTER 2 OPERATION
CONTENTS
Main parts .......................................................................................... 18
Fuel cock........................................................................................ 18
Starter............................................................................................ 18
Clutch lever .................................................................................... 18
Lh switch ........................................................................................19
Rh switch........................................................................................ 19
Front brake lever and gas control ......................................................19
Gearchange lever............................................................................20
Brake pedal....................................................................................20
Kickstart ......................................................................................... 20
Side stand ......................................................................................20
Keys................................................................................................... 21
Steering lock .......................................................................................21
Helmet lock .........................................................................................21
Dashboard operating instructions........................................................... 22
Main parts...................................................................................... 22
Warning lights ................................................................................ 23
Battery replacement .........................................................................23
Adjust button function instruction .......................................................24
Select button function instruction........................................................25
To Enter the Setting Mode................................................................. 26
Checks before and after use..................................................................30
Breaking in..........................................................................................30
Fuelling............................................................................................... 31
Startup................................................................................................ 32
Engine shut-down................................................................................. 32

2
OPERATION
18
EN
MAIN PARTS
FUEL COCK
Fuel cock has three positions:
OFF: fuel supply closed. Fuel cannot pass
from the tank to the carburettor.
ON: fuel supply enabled. Fuel flows from
the tank to the carburettor. The tank empties
until it reaches the reserve level.
RES: reserve fuel supply. Fuel flows from
the tank to the carburettor and the tank
empties completely.
STARTER
The starter lever is located on the left side
of the handlebar. Turn the lever counter-
clockwise to operate.
CLUTCH LEVER
Clutch lever 1is fitted to the left-hand side
of the handlebars.
OFF ON RES
1

2
OPERATION
19 EN
LH SWITCH
The dip and service switch is located on
the left side of the handlebar and is com-
posed as follows:
1Horn button;
2Dip switch
( high beam ; low beam)
3High beam switch;
4Turn signal light switch: Shifting lever
left or right activates the left or right indi-
cators. When released, the lever returns
to the central position. Press it to turn the
indicators off.
1
2
3
4
RH SWITCH
The start/stop switch is located on the
right side of the handlebars and is made
up as follows:
1Starter button. Push the button until the
engine starts. Do not press the button 1
while the engine is running.
2Shut-down: press the button until the
engine stops.
FRONT BRAKE LEVER AND GAS
CONTROL
The front brake lever Aand the gas throt-
tle Bare located on the right side of the
handlebar.
2
1
A
B

2
OPERATION
20
EN
GEARCHANGE LEVER
Gearchange lever is fitted to the left side
of the engine.
The positions corresponding to the different
gears are shown in the figure.
BRAKE PEDAL
Brake pedal Ais located in front of the
right-hand footrest.
KICKSTART
The kick-starter pedal is located on the
right side of the engine. The upper part is
rotatable. To start, depress the kick-starter
outward and with a quick movement down-
ward. The pedal will automatically return
upwards. After starting, manually fold the
pedal in the rest position.
SIDE STAND
Press down side stand with the foot and
lean the vehicle against it.
Ensure that the ground is solid and the
vehicle stands steadily.
The stand is fitted with a safety device. This
device results in the vehicle being switched
off if the stand is lowered when the same
is in gear.
1
2
3
4
5
N