BGS technic 3268 User manual

BGS technic KG
Bandwirkerstr. 3
D-42929 Wermelskirchen
Tel.: [phone]
Fax.: [phone]
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Art. 3268
Air Separation Tool
Safety rules
1. Always wear approved eye protection.
2. Have throttle (trigger) in "OFF" position when connecting to air supply.
3. Disconnect tool before performing service or when not in use.
4. Always use tool in a safe distance from other people in work area.
5. Maintain tools with care. Keep tools clean and oiled for best and safest performance. Follow
instructions for lubricating and changing accessories. Wiping or cleaning rags and other
flammable waste materials must be placed in a lightly closed metal container and disposed of later
in the proper fashion.
6. Do not wear loose or ill-fitting clothing, remove matches and rings.
7. Never use quick change couplings at tool. They add weight and could fail due to vibration. Instead
add a hose whip and connect coupling between air supply and hose whip or between hose whip
and leader hose.
8. Don't overreach, keep proper footing and balance at all times.
9. Don't force tool. It will do the job better and safer at the rate for which it was designed.
10. Don't abuse hoses or connectors. Never carry tool by the hose or yank it to disconnect from power
supply. Keep hoses from heat oil and sharp edges. Check hoses for weak or worn condition
before each use making certain that all connections are secure.
11. When possible secure work with clamps or vise so both hands are free to operate tool.
12. Accessory retainers should be used to prevent discard or ejection of the accessory which might
injure persons in the general area. Switch of tool when changing location or on transport. Never
carry the tool when trigger is depressed or when cutting wheel is still moving. Accessory should be
removed when tool is not in use.
SPECIFICATION
Disc Size: Ø 100 mm, Bore: Ø 16 mm
Max. Speed: 15,000 rpm
Max. Pressure: 90 psi (6.2 bar)
Air Inlet: 1/4"
Recommended Hose: Ø 10 mm
Length: 376 mm
Weight: approx. 1.4 kg
Noise: LpA = 85 dB(A)
LwA = 88 dB(A)
Vibration: K = 0.6 m/s²

BGS technic KG
Bandwirkerstr. 3
D-42929 Wermelskirchen
Tel.: [phone]
Fax.: [phone]
[e-mail]
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Air supply
Tools of this class operate on a wide range of air pressure. It is recommended, that air pressure to
these tools do not exceed 90 PSI / 6,3 bar at the tool while running. Higher pressure and unclean air
will shorten the tool-life because of faster wear and could create an unsafe condition. Water in the air
line will cause damage to the tool. Drain the air tank daily. Clan the air inlet filler screen on at least a
weekly schedule. The recommended hook-up procedure can be viewed in Figure 1. The air inlet (B)
Figure 2. used for connecting air supply has standard 1/4" NPT Thread. Line pressure or hose inside
diameter should be increased to compensate for unusually long air hoses (over 7,5m). Minimum hose
diameter should be 1/4" i.D. but 3/8" i.D. is recommended.
Operating
On tools with regulators the air regulator (B) Figure 2. can be used as an air throttle if there are no
other means of regulating air. Turn the air regulator (B) all the way in and adjust outward until desired
speed. Daily before using and before putting tool into operation, disconnect air hose and pour about
one teaspoonful of recommended oil (see lubrication and Maintenance) into tool air inlet. Blow out air
line to clear it of accumulated dirt and moisture, connect tool and operate on low throttle to allow oil to
be carried to the interior of tool. Let the tool do the work. Do not put extreme pressure on the
machine. This will only slow down the speed of the cutting wheel, reduce cutting efficiency and put
additional burden on the motor. Start the tool off the work. Set it down on the work evenly and move in
the direction desired to make the cut. When finished cutting, lift off the work before stopping the
motor.
NOTE: During operation safety goggles should always be worn to guard against flying rust and chips.
Use only wheels rated at 15.000 rpm or higher.
Fig. 2
AAir Inlet
B Air Regulator
Fig. 2

BGS technic KG
Bandwirkerstr. 3
D-42929 Wermelskirchen
Tel.: [phone]
Fax.: [phone]
[e-mail]
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© BGS technic KG, Copying and further use not allowed
CHANGING CUTTING DISC
CAUTION: Disconnected air tool from air supply before replacing
the cutting disc or other maintenance work.
Note: The internal hexagon screw (Fig. 4.2) is equipped with a left-hand thread.
1. Press and hold the shaft lock (Fig. 3.1).
2. Turn the cutting disc by hand until the shaft lock engages (Abb. 3.1).
3. Loosen and remove the retaining screw by turning clockwise (Fig. 4.2) using a internal hexagon
L-type key.
4. Loosen the shaft nut (Fig. 4.3) by turning it counter-clockwise with the open-end spanner.
Remove the shaft nut and the washer.
5. Replace old cutting disc with new one. Caution: Observe the information on the cutting disc.
6. Placing the washer, tighten the shaft nut and secure it with the internal hexagon screw (Fig. 4.2)
by turning counter-clockwise.
LUBRICATION AND MAINTENANCE
Lubricate the cutting tool motor daily with a high-quality compressed air tool oil, fill a few drops of the
oil into the compressed air inlet (Fig. 2.A).
Start the tool at a low speed so that the oil can be distributed inside the tool.
Fig
.
3
Fig
. 4
1
2
3

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0
F56essartSresukreveL ax +49 (0) 2191 / 46438-40
ed.lhatsws@ofni:liaM-EdiehcsmeR79824-D
CE-Erklärung
BGS technic KG
Bandwirkerstr. 3
42929 Wermelskirchen
Tel.: [phone]
Fax.: [phone]
[email protected]
www.bgstechnic.com
EU-Konformitätserklärung
EC DECLARATION OF CONFORMITY
DÉCLARATION „CE“ DE CONFORMITE
DECLARATION DE CONFORMIDAD UE
Wir erklären in alleiniger Verantwortung, dass die Bauart der:
We declare that the following designated product:
Nous déclarons sous propre responsabilité que ce produit:
Declaramos bajo nuestra sola responsabilidad que este producto:
Druckluft-Trennwerkzeug ( BGS Art. 3268 )
Pneumatic extended reversible air cutter
Meuleuse d’angle pneumatique
Amoladora angular neumática
folgenden einschlägigen Bestimmungen entspricht:
complies with the requirements of the:
est en conformité avec les réglementations ci-dessous:
esta conforme a las normas:
Machinery Directive 2006/42/EC
Angewandte Normen:
Identification of regulations/standards:
Norme appliquée:
Normas aplicadas:
EN 792-7:2001+A1:2008
EN 28662-1:1993
EN ISO 15744:2008
MSD/LDB-254
Test Report: 2010/11/29
Wermelskirchen, den 20.06.2014
ppa.
Frank Schottke, Prokurist
BGS technic KG, Bandwirkerstrasse 3, D-42929 Wermelskirchen