Bishamon X Series Operation manual

Operation and Service Manual
for
Lifter X Series
Model
Sugiyasu Corporation
Aug. 2007
NX・X1ton・2X
X2ton・X3tonSeries

Inthismanual,「Danger」,「Warning」,「Caution」aredefinedandspecified
asbelow.NoticeofWarningsareveryimportantforsafeoperations.
Astheseareveryimportanttoprotectoperatorsfromaccidentresultingin
injuryordeath,ordamagetoproperties,makecertaintounderstandthemfully
beforeoperatinglift.
・・・・・Incorrectoperationmayimminentlyresultin
 seriousinjuryordeathoftheoperator.

・・・・・Incorrectoperationmayresultinseriousinjuryor
 deathoftheoperator

・・・・・Incorrectoperationmayresultininjuryanddamage
 toproperty.Thepossibilityofoccuranceof
 dangerislowerthan" Warning" articles.
Preface
Danger
Warning
Caution
Beforeoperating,anoperatorshouldreadthismanualcarefullyandunderstand
completely.Keepthismanualforfurtherreference.Incaseoflostofthismanual,
pleaseaskyourlocalsupplierforanewcopy.Alsoincaseoflostoranydamageof
WARNING/CAUTIONdecal,pleaseaskyourlocalsupplierforareplacement.

Note:
OnthismanualWARNINGmeansthedanger,whichcouldleaddeathorserious
injury.CAUTIONmeansthedanger,whichcouldleadslightinjuryorproperty
damage.
Warning
Contents Page
 1) WarningsandCautions……………………………… 1〜2
 2) Nameofparts…………………………………………………3
 3) InstallationofLifter…………………………………… 3〜4
 4) Dailyinspectionbeforeworking………………………… 4
 5) OperationofLifter………………………………………… 5
 6) Periodicalinspection……………………………………5〜6
 7) Adjustmentofloweringspeed……………………… 6〜7
 8) HydrauliccircuitandElectriccircuit………………… 7
 9) Troubleshooting…………………………………………… 8
10) Disposal……………………………………………………… 9
11) Warranty……………………………………………………… 9
12) Afterservice…………………………………………………10

ー1ー
1WarningsandCautions
DONOTliftpeople.

Peoplecouldfallandcouldcreatesevereinjury.
DONOTenterunderthetable.

Incaseyouhaveto,unloadthelifterandlock
thesafetybar.
DONOTputafootorahandinscissors
mechanism.
DONOTputafootunderthetable.
DONOToverloadthelifter.
Itmayleadloadfallordamageonthelifter.
Whentransferringloadtothetable,occasionally
unbalancedloadmightleadthelifterfall.

Inusedfortransferpurpose,askthe
manufacturerforinformationinadvance.
Warning
Followtheinstructionotherwisedeathorseriousinjurymayoccur.

ー2ー
Caution
1.Readthisoperationmanualcarefullyandunderstandcompletelybefore
operatingthelifter.Improperoperationleadstoanaccident.
2.Thislifterisdesignedtoliftupanddowntheloadundertherated
capacity,usingmorethan80%ofthetablesurface.Donotusethelifter
forotherpurposethanitsintendeduse.
3.Thetacttimeofthisliftershouldbemorethanthreeminutes.Donotuse
itathighfrequencyorhighspeed.
4.Donotallowpersontooperatethelifter,whodoesnotunderstandits
operation.
5.Keepwatchingtheloadcondition.Stopoperationofthelifteriftheload
becomesunstable.
6.Practicemaintenanceworkaccordingtotheservicemanual.
7.Donotmodifythelifterwithoutthemanufactureswrittenconsent.
8.Puttheloadwell-balancedonmorethan80%ofthetablesurfacewhile
liftingtheload.Unbalancedloadleadstomachinedamageorpoor
durability.
9.Beawareofunbalancedloadwhiletransferringtheload.
10.Removeloadfromthetableandlockthesafetybaratthetimeof
maintenanceandinspection.
11.Stopoperatingimmediatelywhenthetablereachestothehighestor
lowestpossibleposition.Themotororthecoilwouldoverheatandburn
out.
12.Donotputunbalancedloadonthetableasshownbelow.

ー3ー
2Nameofparts
3Installationoflifter
NX100WC X10410
Table Table
Link
Link
Hydraulicunit
Hydraulicunit
Safetybarformaintenance Safetybarformaintenance
Highpressurehose
Highpressure
hose
Base
Base
Cylinder
Cylinder
Donotinstallthelifteroninclinedsurface.

Itleadstodamageorfallofthelifter.
1.Installationshouldbedonewherethereisnospacebetweenthebaseand
thefloor.Incaseofanyspace,thebasemaybend.
2.Thepowercableshouldbeshorterthan10Manditscrosssectionshouldbe
largerthan2squaremillimeter.Longorthincablemaycauseoverheatofthe
motororthecable,whichleadstoadanger.
3.Installthelifterwheretheambienttemperatureisbetween0℃to30℃.
4.Thislifterisnotdesignedtobewater-prooforforoutdooruse.Installthe
lifterindoorunderdrycircumstances.
Warning
Caution
Followtheinstructionotherwisedeathorseriousinjurymayoccur.
Donotholdthetablewhenmovingthelifter.

Onesideofthetablemaybeliftedanditleadstoa
danger.
Holdthebasewhenmovingthelifter.

ー4ー
※Installthelifterwheretheambienttemperatureisbetween0℃to30℃.
※Thislifterisnotdesignedtobewater-prooforforoutdooruse.Installthe
lifterindoorunderdrycircumstances.
Caution
1.Checkiftheinstallationfloorisflat.
※Donotholdthetablewhilemovingthelifter.Onesideofthetablemaybe
lifted,whichleadstoadanger.
Caution
Removetheloadfromthetableandlockthesafetybarwhileworkingunder
thetableformaintenanceorinspection.
Caution
2.Unpackthelifterandplaceitatthedesiredplace.Incaseofanyspace
betweenthebaseandthefloor,fillitwithsomespacerorcement.
※Ifthetabledoesnotrisewhilethemotorisworking,thiscouldbeduetothe
oppositerotationorsinglephasemovementofthemotor. Inthatcase,
exchangetwoofthreecablesormakesureifallthreecablesareconnected
andturnedon.
※Thepowercableshouldbeshorterthan10Manditscrosssectionshould
belargerthan2squaremillimeter.Longorthincablemaycauseoverheat
ofthemotororthecable,whichleadstoadanger.
(1)Checkifthereisanyabnormalityontheappearance.
(2)Checkifthereisanyforeignarticleinsideoftheliftingunit.
(3)Checkifthequantityofoilissufficient.
(4)Checkoilleakagefromthepiping,cylinderorhydraulicunit.
(5)Checkifthereisanyabnormalityontheelectriccircuit.Checkifthelifting
movementissmooth.
(6)Checkunusualwearontheliftingunit.
(7)Checkunusualnoisefromtheliftingunit,motororpump.
(8)Checktheloosenessofthescrewsandbolts.
Caution
3.Connectthepowercabletothepowersourceandcheckthemovement
oftheliftingunit.
4.Ifnecessary,fixthelifterwithanchorbolts.
4Dailyinspectionbeforeworking
Dailyinspectionisimportantforsafetyandearlydiscoveryofmalfunction.Check
thefollowingsbeforeworking.

ー5ー
5Operationoflifter
6Periodicalinspection
Stopoperatingimmediatelywhenthetablereachestothehighestorlowest
possibleposition.Themotororthecoilwouldoverheatandburnout.
Caution
Thislifterisoperatedbypushbuttonsorfootswitch.
PushUPbutton(pedal)andthetablegoesup.
PushDOWNbutton(pedal)andthetablegoesdown.
Thislifterisequippedwithasafety
barincaseofworkingunderthe
tableformaintenanceorinspection.
Lockthesafetybarwithoutfail
whileworkingunderthetablefor
maintenanceorotherworks.
Safetybar
Howtolockasafetybar
(1)Removeallloadsfromthetable.
(2)Raisethetableatthehighestposition.
(3)Rotatethesafetybarandputitonthebase.
(4)Whenloweringthetable,thesafetybar
touchesthebaseend,whichstopsthetable
(5)Thatishowtolockthesafetybar.Practice
maintenance.
(6)Aftermaintenance,raisethetableandputthe
safetybarbacktothelink.
Pushbuttonswitch Footswitch
UPbutton
UP
pedal
DOWNbutton
DOWN
pedal
Safetybar
Link
Safetybarputonthebase
Warning
Removetheloadfromthetableandlockthesafetybarwhileworkingunder
thetableformaintenanceorinspection.
Periodicalinspectionisimportantforsafetyandearlydiscoveryofmalfunction.
Inspectperiodicallythebelowsaidparts.Therearesomedifficultpartstobe
inspectedcorrectlybyacustomerandinspectionbythedealerisrecommended.
(Fare-paying)
Inspection
Inspectionpart Method Period
Lubrication Lubricateallpartsdesignatedinthis
manual. Everymonthor
Onceper10000timesoflifting
Naturalfall Puttheratedloadonthetableand
measureitsnaturalverticalfall Everysixmonths

Appearance Checkcrackordeformationontheunit.
Especiallythoseonweldedparts. Everysixmonths

Axlesandbearings Checkwearstatusontheaxlesand
bearings. Everysixmonths

Hydraulicoil Replacehydraulicoilcompletelywith
newone
3monthsaftertheinstallation.
Everyyearafterthefirst
replacement

ー6ー
Lubrication
OilusedforLifter
1.NX,X1ton,2XSeries
A:Putgreaseingreasenipple
B;Applygrease
C:Lubricate
Thereisagaugeintheoilplug.
Makesureiftheoilsurfaceisbetween
theindicatedlines.
Oiltank
Indicatedline
Classificationofviscosity
:ISOVG32anti-wearinghydraulicoil.
Brand Name
Esso NutoH32,HP32
Uni-powerSQ32,SL32
ShowaShell Terraceoil32,K32
Mobile MobileDTE24
7Adjustmentofloweringspeed
Warning
※Theloweringspeedispresetunderthespecifiedloadbeforedelivery.
Adjustthespeedaslessaspossiblebecausetoomuchincreaseof
loweringspeedmayleadstoadanger.
※Whenspeedisadjustedwithnoload,theremightbeacasethatlowering
speedgetstoofastwithload,whichleadstoadanger.
1)Loosenthenutwith17mmspanner.
2)Turntheadjustingscrew(hex.hole
headed)with5mmhexagonwrenchand
adjustthespeed.
 Clockwise………………………… Slow
 Counterclockwise……………… Fast
3)Holdtheadjustingscrew(hex.hole
headed)withhexagonwrenchand
tightenthehexagonnutwithspanner.
1>Loosenthelocknutwith7mmspanner.
2>Turntheadjustingscrewwith7mmspanner.
 Clockwise……………………Slow
 Counterclockwise…………Fast
3>Tightenthelocknut.
X10410,X10413,X10415
Lhex.wrench
(5mm)
Adjustingscrew
(hex.holeheaded)
Locknut
(spanner17mm)
Coil
Locknut
(spanner7mm) Adjustingscrew
(spanner7mm)

ー7ー
2X10918,2X11218
2.X2ton,X3tonSeries
8Hydrauliccircuit,Electriccircuit
1>Loosenthenutwith13mmspanner.
2>Turntheadjustingscrew(hex.hole
headed)with4mmLhexagonwrench.
 Clockwise………………… Fast
 Counterclockwise……… Slow
3>Tofixthenut,holdtheadjustingscrew
withLhexagonwrenchandtightenthe
nut.
1)Loosenthelocknut1with13mm
spanner.
2)Removethestopper.
3)Loosenthelocknut2with13mm
spanner.
4)Adjustthespeedwith4mmhexagon
wrench.
 Clockwise………………… Fast
 Counterclockwise……… Slow
5)Tightenthelocknut2.
6)Fixthestopperandtightenthelock
nut1.
Coil
Locknut
(spanner13mm)
Lhexagon
wrench(4mm) Adjustingscrew
(hex.holeheaded)
Slow Fast
※Whiletighteningalocknut,holdthescrew
(hex.holeheaded)withhexagonwrench.
4mm
hexagonwrench Locknut1
Locknut2
Adjustingvalve
Stopper
Hydrauliccircuit Electriccircuit
Hydrauliccylinder
Hydrauliccylinder
Emergencyshutdownvalve
Flowcontrolvalve
Flowcontrolvalve
Electromagnetic
checkvalve
Electromagnetic
checkvalve
Check
valve
Check
valve
Relief
valve
Relief
valve
Gearpump
Gearpump
Motor
Motor
Strainer
Strainer
Oil
tank
Oil
tank
R
S
T
E
R
S
T
E
MC
MC MC
MC
TH
FF
F
FF
F
TH
TH
TH
Up Up
Down Down
SOL SOL
Pushbuttonswitchtype Footswitchtype
MM

ー8ー
9Troubleshooting
Trouble
Malfunction
oftable
lifting
Electricity
Valve
Reverserotationofthemotor Exchangetwoofthreecables
Slowspeed
oftable
lifting
Pump Underspecifiedcapacityowing
togearwheelwearofpump Replacethepump.
Malfunction
oftable
lowering
Electricity Disconnectionorpoor
contactingoftheliftingvalve Check,referringtotheelectriccircuit.
Repair.
Slowspeed
oftable
lowering
Liftingvalve
Cloggedfilterofthevalve
Spooltroubleinthevalve Cleanorreplacethefilter.
Repeatliftingandlowering.
Incaseofdefectivespool,replacethe
valve.
Naturalfall
after
stopping
Cylinder Oilleakagefromabrokenseal
inthecylinder Repairthecylinder.
(Replacetheseal.)
Knocking
whiletable
lifting
Liftingunit Loosenessofpins

Defectiverotatingofwheels
formoving
Repairorreplacethemainunitor
lubricate.
Lubricateorreplacethewheel.
Noisewhile
liftingand
lowering
Liftingunit Lubricationshortageatpins
andholes
Wearofbushingsorapins.
Lubricate.

Replacethebushingsorthepins.
Hydraulic
oil Airabsorptionowingto
hydraulicoilshortage Supplyhydraulicoil.
Liftingvalve
Foreignobjectinthespoolof
theliftingvalve
Spooltrouble
Removetheforeignobjectfromthe
liftingvalve.
Replacetheliftingvalve.
Checkvalve
Foreignobjectinthecheck
valve.
Defectworkingfaceofthe
checkvalve.
Replacethecombinationpump.
Pipingjoint Oilleakagefromthehigh
pressurehoseorpipes Retighteneachjoint.
Replacethesealingtape.
Liftingvalve
Openingmalfunction Overhaulorreplacethevalve.
Liftingunit Aforeignobjectontheguide
rail. Removetheforeignobject.
Lowering
valve Improperadjustmentofflow
rateoftheloweringvalve Adjusttheloweringspeedwiththe
loweringvalve
Motor Underspecifiedmotoroutput Replacethemotororcheckthevoltage
Filter Cloggedfilter Cleanthefilter,replacehydraulicoil
Cylinder Oilleakagefromabrokenseal
inthecylinder Repairthecylinder.
(Replacetheseal.)
Alwaysopenvalveowingtoa
foreignobjectinthelifting
valve
Removetheforeignobjectorreplace
theliftingvalve

Hydraulic
oil Oilshortage Supplyhydraulicoil.(Whenthetableis
atthehighestposition,oilshouldbe
10mmupfromthefiltersurface.)
Pump Malfunctionattheratedrelief
valvepressure Replacethepump.
Improperpressureadjustment
withthereliefvalve Setthepressureasdesignatedby
adjustingthereliefvalve.
(Doaslessaspossibleinprinciple)
Poorcontactingofthemagnet
switch Checktheswitchcontactandreplaceit
withanewone(withcase)ifnecessary.
Malfunctionofthemagnet
switch Coilburnout
Poorcontactingoftheswitchorcable
disconnecting
Thermalrelayisworking.
Singlephaseoperation Verifythreephaseoperation
Cause Countermeasure

ー9ー
10 Disposal
11 Warranty
Forproperdisposal,dividethelifterinto4categories;ferrousmaterial,nonferrous
material,resinmaterialandhydraulicoilanddisposethemasindustrialwaste.
Ifyouhaveanyquestions,contactyoursupplierbeforedisposal.
Forwarrantyclaimundertheabovesaidprovision,contactyoursupplierandthe
supplierwilltaketherequiredprocedure.
Howeverpleasenotetoaccepttheclaimornot,istotallyjudgedbythe
manufacture.
Howtoclaim
WewarranttheproductsmanufacturedbySugiyasuCorporationtobefreefrom
defectsinworkmanshipandmaterialfor1year.
Ourobligationunderthiswarrantyislimitedtorepairorreplacement,atouroption,
ofanypartsormaterialwhich,withinthiswarrantyperiod,arefoundtoour
satisfactiontobedefective.
Thebelowsarenotcoveredbythewarranty.
1Thedamageortroublecausedbythefalseoperation,negligenceofthe
maintenanceandstoragerequired.
2Thedamageortroublecausedbythemodificationthataffectstheoriginally
designedfunctions.
3Anyconsumablepartsthatneedtobereplaced.
4Thedamageortroublecausedbynaturaldisastersuchasfire,earthquake,flood
etc.
5Thedamageortroublecausedbynotusingtheoriginalmanufacturersparts.
6TherequiredinformationsuchasserialNo.etc.wouldnotbeprovided.
7Thedamageortroublecausedbyimproperinstallation.
※Anyconsumablepartssuchasrubberpartsetc.arenotcoveredunderthis
warranty.

※Asthisliftisnotweatherproof,troublecausedbycorrosion,rust,shortcircuit
fromwaterarenotcoveredunderthiswarranty.

12 Afterservice
3-21,4-CHOME,HONGO-CHO,TAKAHAMACITY,AICHI,JAPAN444-1394
TEL[phone]FAX[phone]

http://www.bishamon.co.jp/
EOM-X-0708-100KU
SUGIYASUCORPORATION
ー10ー
・Somethingiswrong ⇒ Checkinaccordancewiththismanual
・Somethingisstillwrong ⇒ Contactyoursupplierforrepair
・Repairunderwarrantyperiod ⇒ Willberepairedinaccordancewith
warrantyrules
・Repairafterwarrantyperiod ⇒ Contactyoursupplier
・AvailabilityofSpareParts ⇒ Thesparepartsisavailablefor8years
afterdiscontinuingmanufacturing
Contactyoursupplierforanyinformationregardingtotheafterservice.
Whencontactingyoursupplier,provideModelNo.,SerialNo.,purchasedateand
conditionsoftrouble.
Foryourrecordsandfuturecontact,filloutbelow.
ModelNo.
SerialNo..
PurchaseDate
SupplierName
Address
Tel.No.
InstallerName
Address
Tel.No.
TroubleDateand
conditions Date:
Date:
Date:
Date:
Date: