Bms Bulut Makina 3000-OBPC Quick start guide

BMS 3000-OBPC
BRINELL HARDNESS TESTER WITH CLOSED
LOOP&TOUCH SCREEN
BMS Bulut Makina Sanayi ve Ticaret Ltd. Şti.
İkitelli Organize Sanayi Bölgesi ,Dolapdere Sanayi Sitesi
Ada : 4 No : 7-9 Başakşehir / İSTANBUL
Tel : 0212 - 671 02 24 / 25 Fax : 0212 - 671 02 26
web site : www.bulutmak.com e-mail : [e-mail]
OPERATIONAL MANUAL

2
CONTENTS
CONTENTS 2
1.TECHNICAL SPECIFICATIONS 4
1.1 TECHNICAL SPECIFICATIONS:............................................................................................................................4
1.2 FEATURES OF OPTOBUL SOFTWARE.................................................................................................................4
1.3 STANDART ACCESSORİES: ..................................................................................................................................4
2.ABOUT MACHINE 5
2.1 PART LIST.................................................................................................................................................................5
2.2 PICTURES OF EQUIPMENT..................................................................................................................................6
3.GENERAL INFORMATION 9
3.1 BRINELL HARDNESS TESTING (EN 6506-1,ASTM E10)....................................................................................9
3.2 PRIOR TO TESTING.................................................................................................................................................9
3.3 CHOOSING THE TESTING METHOD &OBSERVING SURFACE.....................................................................9
3.4TESTING....................................................................................................................................................................9
4.DIRECTIONS 10
4.1 ADDRESS :..............................................................................................................................................................14
4.2 CUSTOMER : ..........................................................................................................................................................15
4.3 HARDNESS TEST:..................................................................................................................................................16
4.4 REPORTS ................................................................................................................................................................23
5.CARE INSTRUCTIONS 24
6.WARRANTY CONDITIONS 24

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IMPORTANT
Plaese read this manual carefully before commissioning and runnig the equipment
In manual,there are several warning notices which to be paid attention.
And their meanings to be explained accordingly..
In case of facing problems, please get in touch with us.We will be pleased to solve your
problems.
A–Your company name,address,phone&fax number, type of equipment , serial number
B–Problem to be explianed clearly
Above notices will be helpful to asist you.

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1.TECHNICAL SPECIFICATIONS
1.1 TECHNICAL SPECIFICATIONS:
Load cell ( closed loop) system
Test Loads (kgf) : 62,5-3000
Load Selection : Automatic
Test Method : Brinell
Load Application : Automatic
Measuring system : Digital camera
Depth of Throat : 200 mm
Max. Test height : 430 mm
Power suppy : 220V, 50Hz
Machine Dimensions : 1225 x 740 x 380 mm
Case Dimensions : 1650 x 1650 x 900 mm
Weight (net/gross) : 400 / 500 kg
Closed-loop system
Video Imaging
Windows based
15” Full Colour Touch screen
1.2 FEATURES OF OPTOBUL SOFTWARE
Test methods, name of customer and user, part no (automatic when required), part name,
upper and lower tolerances, mean value, clearing records according to month and part number,
conversions, very sensitiv testing using up-down keys on screen when required, RS 232
output,printing reports (ball indentation view can also be printed out ) , graphic, standart deviation,
user calibration, factory settings, internet connection,user friendly
1.3 STANDART ACCESSORİES:
5 and 10 mm ball indentors : 1
HB 5 / 750 and 10 / 3000 test blocks : 1
Flat Testing Table : 1
V Testing Table : 1
Hardness Conversion Table : 1
Case for Accessories : 1
Set of allen spanners : 1
Instruction Manual : 1
Calibration Certificate : 1

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2.ABOUT MACHINE
2.1 PART LIST
1
1. Body
14. 12 Volt, 10 Watt Halogen lamp
2
2. Motoring Systems ON / OFF
15. Optical system position spindle
3
3. Mains cable
16. Step motor spindle
4
4. Light adjustment button
17. Driver for step motor
5
5. Touch screen panel
18. Power Supply for driver of step motor
6
6. Clamping attachment
19. Power Supply for optical illuminator
7
7. Ball indenter
20. Load cell indicator
8
8. Testing Table
21. Load cell
9
9. Test Sample
22. Light ON/OFF
1
0
10. Elevating screw
23. Computer system ON/OFF
1
1
11. Elevating screw nut
24. Emergency button
1
2
12. Arm
25. PC system
1
3
13. Optical system position spindle
adjustment bolt

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2.2 PICTURES OF EQUIPMENT
PICTURE-1
Touch screen
panel (5)
Ball indenter (7)
Body (1)
Test Sample (9)
Arm (12)
Elevating screw nut (11)
Elevating screw (10)
Clamping attachment 6)
Clamping attachment (6)
Test Sample (9)
Elevating screw nut (11)
Arm (12)
Light ON/OFF(22)
Touch screen panel (5)
Elevating screw (10)
Testing Table(8)
Body (1)
Emergency button(24)
Motoring systems ON/OFF(2)
Mains Cable (3)
Computer systems ON/OFF (23)
Light adjustment button (4)

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PICTURE-2
PICTURE-3
PICTURE-3
PICTURE-4
Testing table
(8)
Clamping attachment(6)
Optical system position
spindle (15)
Optical system position spindle
adjustment bolt (13)
12 Volt,10 Walt halogen lamp (14)
Clamping attachment (6)
Ball indenter (7)
Step motor
spindle (16)

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PICTURE A
PICTURE 5
Loadcell (21)
Load cell indicator(20)
PC system(25)
Power supply for optical
illuminator (12V-4.2A DC) (19)
Driver for step motor(17)
Power supply (55V)for
driver of step motor(18)

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3.GENERAL INFORMATION
3.1 BRINELL HARDNESS TESTING (EN 6506-1,ASTM E10)
Brinell Hardness testing method is actuated by balls with several sizes depending on
material type,thickness and loads applied. Diameters of ball indentations can be evaulated by optical
system built-in hardness tester.
Relations with thickness of specimen,ball dia and material shown in related the table
Thickness of
material (mm)
Ball dia(mm)
P=30D2
Steel,iron,
cast iron
P=10D2
Brass, Bronze,
Cupper,
Aluminium
P=D2
Soft cupper
P=5D2 Lead
6 mm and up
10
3.000 kgf
1.000 kgf
500 kgf
250 kgf
3 mm and up
5
750 kgf
250 kgf
125 kgf
62,5 kgf
1,2 mm and up
2,5
187,5 kgf
62,5 kgf
31,25 kgf
15,625 kgf
Table 1
3.2 PRIOR TO TESTING
First swich on computer systems ( 23 in Picture 1) ,after then, swich on touch screen panel
( 4 in Picture 25) .Later, swich on,motoring system (2- Picture 23).
Run OPTOBUL Software on touch screen panel..Equipment optical positioned automaticely.
Locate suitable ball indenter into indenter holder using Table 1
3.3 CHOOSING THE TESTING METHOD & OBSERVING SURFACE
Choose Brinell hardness testing method in settings (ball/load)
See OPTOBUL software
Locate, sample on testing table.
Raise, elevating screw until clamping attachment touches on the surface of sample.
At this time, observe, surface of sample on touch screen panel.
3.4TESTING
Press to the START
Swiweling starts from the optical position to loading position & test loading begins.
When load application , dwelling starts and when it is over,device automatically swiwelled to
the optical position.
In the meantime, ball indentation shown in the screen.
Pls follow OPTOBUL program.
Measurement to be made clean and smooth surfaces must be measured in terms of health.

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4.DIRECTIONS
Hardness Tester software OPTOBUL3
Once installed, the program is first opened Activation Code input window appears.
After entering this code "Continue" button.

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Login window, the first user to setup the following window: BMS, Password: Enter BMS. (In later
entries, pre-defined user name and password to enter).

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Main Window the following menu headings Optobul3 are common;
1-Address information
2-Customer Information
3-Hardness Test procedures,
4-Logged; program user,
5-User management,
6-Database Backup and Restore
7-Language Selection,
8-Program update,
9-Program exit

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The first step, go to Main Window from the user and the program will use the item of the menu
descriptions of people do. Name and Surname details will be written here, test reports "test,"
information will be used as.
To define a new user, press New button once, then Login, Password, Name and Last
Name boxes to fill. User rights determine and record button.
To change a user's information registered in the list below select the name you want and
make changes and save them press.

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4.1 ADDRESS :
From the main menu by pressing the Address button, enter your company address
information. First, press the New button, fill in the blank field and press the
Save button.

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4.2 CUSTOMER :
From the main menu by pressing customer, enter the customer address information.First,
press the New button, Fill in the blank field and press the Save button.

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4.3 HARDNESS TEST:
From the main menu, press the test and measurement from the screen you make the
transition to the screen the following window fill in the fields and "forward" button.
System, load calibration and calibration as will be made with the display settings. Do not
need them to do initial setup.

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Test Method selection ball-diameter, Load, objective, lower limit and upper limit, check their
values.
Measurement and Test tab, you can make measurement by pressing Test button. After pressing Test
button please wait untilthe machine completes it sprocess and shows you the figure below.

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Measurement process starts by creating traces
on the material
Monitoring the process of creating a starting
position and the device returns to its stops.

19
Press Start button to start measurement
After you create something like the following figure in the window to create the image. From
left to right and from top down approach from the buttons to perform the measurement.

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From up
From left
From down
From right
Conversion
table
Device
makes
the staring
position
Cycle of
The
measuement
result