Body Craft EXP T1000 User manual

Service Manual for EXP Series Treadmills
For parts orders, owners manuals, software
update files, exercise guides and contact
information scan this QR code.
Or go to:
https://www.bodycraft.com/customer-support.html
Ver. 1.7c
For service videos scan this QR code.
Or go to:
https://www.youtube.com/channel/UCScTmOHp
GuqwQLyEXEDX9qQ/playlists
EXP-Series Treadmills
T800 (T801& T802) model
EXP-Series Treadmills
T400 (T401 & T402) model
from 2019 to Current
EXP-Series Treadmills
T1000 (T1K1 & T1K2) model

Table of Contents #1
Basics for Service Techs
Product Safety …………………………………………………………..
Troubleshooting Foundations ........................................................
Required Info BEFORE Initiating a Service Case...........................
Suggested Advanced Tools ............................................................
Professional Service Technician Tools ..........................................
Installation Checklist ......................................................................
T1000 (T1K1 & T1K2) AC Motor
Picture of Unit w/ Callouts ……….…………………………………...
Part Lists - Detailed 1 of 3…..……………………..………………...
Part Lists - Detailed 2 of 3 …..……………………..…………….....
Part Lists - Detailed 3 of 3 …………………………………………...
Exploded View - Drive System ……………………………………....
Product Parts Exploded View - Dashboard Assembly …………....
Product Parts Exploded View - Upright Posts Assembly ………...
Product Parts Exploded View - Base Assembly …………………..
Product Parts Exploded View - Base Covers & Incline Frame …..
Circuit Diagram ...………………………………………………...…..
Error Codes for T1K1 (Ver. 1.5) E1 - E88 ……………………...…..
Error Codes for T1K2 (Ver. 1.7)
Error Code E1 - E8 ….…………………………..………….....
Error Code E9 - E11…..………………………………………...
Error Code E11 - E35 ……………………………………….....
Error Code E37 - E83 ………………………………………….
Error Codes & Conditions to Consider ………………...
Trouble Shooting Chart - Treadmill Test .……………...……….….
T800 (T801 & T802) DC Motor
Picture of Unit w/ Callouts ……….…………………………………...
Part Lists - Detailed 1 of 2…..……………………..………………...
Part Lists - Detailed 2 of 2 …..……………………..……………….
Exploded View - Drive System ……………………………………..
Product Parts Exploded View - Dashboard Assembly …………...
Product Parts Exploded View - Upright Posts Assembly ………...
Product Parts Exploded View - Base Assembly …………………..
Product Parts Exploded View - Base Covers & Incline Frame …...
Circuit Diagram ...…………………………………………...…..
Download this PDF file to use the Links in this Table of Contents
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Table of Contents #2
T800 (T801 & T802) DC Motor (continued)
Circuit Diagram ...………………………………………………...…..
Error Codes for T801 (Ver. 1.5) E1 - E88 ……………………...…..
Error Codes for T802 (Ver. 1.7)
Error Code E1 - E4 ….…………………………..………….....
Error Code E5 - E21…..………………………………………...
Error Code E22 - E88 & Conditions to Consider …...…….....
Trouble Shooting Chart (Flow Charts - Step by Step) for T800
Basic Treadmill Test ………...……….……………………….
Wall Breaker or TM Breaker Tripping with a DC Motor …….
Error Code 1: Motor Overcurrent with a DC Motor.………...
Error Code 2: No Speed Signal ………………..…………….
DC Motor Service Procedures ………………………………………..
T400 (T401 & T402) DC Motor
Picture of Unit w/ Callouts ……….…………………………………...
Part Lists - Detailed 1 of 3…..……………………..………………...
Part Lists - Detailed 2 of 3 …..……………………..…………….....
Part Lists - Detailed 3 of 3 …………………………………………...
Exploded View - Drive System ……………………………………....
Product Parts Exploded View - Dashboard Assembly …………....
Product Parts Exploded View - Upright Posts Assembly ………...
Product Parts Exploded View - Base Assembly …………………..
Product Parts Exploded View - Base Covers & Incline Frame …..
Circuit Diagram ...………………………………………………...…..
Error Codes for T401 (Ver. 1.5) E1 - E88 ……………………...…..
Error Codes for T402 (Ver. 1.7)
Error Code E1 - E4 ….…………………………..………….....
Error Code E5 - E21…..………………………………………...
Error Code E22 - E88 & Conditions to Consider …...…….....
Trouble Shooting Chart (Flow Charts - Step by Step) for T400
Basic Treadmill Test ………...……….……………………….
Wall Breaker or TM Breaker Tripping with a DC Motor …….
Error Code 1: Motor Overcurrent with a DC Motor.………...
Error Code 2: No Speed Signal ………………..…………….
DC Motor Service Procedures ………………………………………..
Download this PDF file to use the Links in this Table of Contents
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Table of Contents #3
Consoles
16” Touch Console
Frequently Asked Questions (FAQ) 16TS & 10TS …………..
Exploded View & Features ...……………………...…………...
Exploded View Part #’s …......……………………...…………..
10” Touch Console
Exploded View & Features...……………………….………….
Exploded View Part #’s …......……………………...………….
9” LCD Console
Frequently Asked Questions (FAQ) 9LCD ………..………….
Exploded View & Features...……….…………….…………….
Exploded View Part #’s …......……………………...…………..
Bandwidth Requirements ……………..…………………..…………...
Explanation of the Console and Break-Out-Board …………………..
Troubleshooting Charts (Flow Charts - Step by Step)
Treadmill Test with a Break-Out-Board .……………...……………….
Wall Breaker or TM Breaker Tripping with a DC Motor .…………….
Error Code 1: Motor Overcurrent with a DC Motor………….………..
Error Code 2: No Speed Signal …………………………..…………...
Service Videos
How to Turn On/Off Sales Mode - Touch Screen ……….…………..
How to Calibrate Console - Touch Screen ………………………….
How to Replace Running Belt - Full 35 min version ….…………….
Download this PDF file to use the Links in this Table of Contents
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Table of Contents #4
Technical - Basics for all models
Top Treadmill Questions to Ask with Possible Answers ………...
Power Requirements, Power Strips & Extension Cords ………...
Commercial Treadmills Electrical Requirements .……..…………..
Breakers - Tripped ……………………………...…………………….
Don’t Choose the Wrong Circuit Breaker
Standard, GFCI & Arch Fault ………………………………….
National Electrical Code & AFCI ……………………………...
Console - No Power .………………………………….......................
Wireless Heart Rate - Not Functioning ……………………………...
Drive Belt - Tension Adjustment ……………………………………..
Running Belt - Wear, Tension & Tracking Adjustment …………….
DC Motor Service Procedures ………………………………………..
Maintenance
Treadmill Preventive Maintenance …………………………………....
Preventive Maintenance Checklist …………………………………...
Cleaning the Running Belt/Deck Surface ………………..................
Case example on with Spacewalker Treadmill ………....................
Building an Effective Preventive Maintenance Program .................
RMA Process
RMA Return Parts …………………………………………..................
Treadmill Motor Packing ……………………………………………….
Download this PDF file to use the Links in this Table of Contents
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Suggested Advanced Tools
P3 P4400 Kill A Watt Meter
Amazon ASIN:B00009MDBU
Purchase with an short heavy
duty extension cord. Such as the
Amazon ASIN:B013Q5DOYY
This will allow you to remotely place the meter to easily
view the display during the AMP test. .
This meters allows you to easily test Amp draw in real
time and confirm the power specs from the wall are
correct without removing the motor cover
Pocket Size Auto
Ranging Multimeter
https://www.homedepot.com/p/Commercial-
Electric-Pocket-Size-Auto-Ranging-Multimet
er-MMB-8332R/206029123
This is a great tool set that allows you to
1. Easily test the outlet for power and
proper wiring.
2. Test Continuity of wires and test
Speed/ RPM Sensors
3. Read Ohms from Potentiometers
(pots).
Smartphone Chances are you already own one.
1. Take pictures of the product to help with identification.
2. Take pictures or video of the issue.
3. Take a picture or scan (if barcoded) of the serial number
4. Access the Bodycraft website for owners manuals and more.
5. Call or Video chat with a tech from the field using Facetime or
Facebook Messenger.
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Picture of Unit w/ Callouts
EXP-Series Treadmill T1000
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Part Lists - Detailed - T1000 (T1K1 & T1K2) 1 of 3
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Part # Description Qty
T1K2-001 Main Base Frame ( DIAMOND GRAY) 1
T1K2-002 Elastomer Shock Absorbers - 2nd & 3rd Rows - Mid 4
T1K2-003 Elastomer Shock Absorbers - 1st Row - Front 2
T1K2-004 Elastomer Shock Absorbers - 4th Row - Rear 2
T1K2-005 Running Deck - 673mm W x 1,403mm L x 25.4mm T 1
T1K2-006 Bolt M8 x 30mm L x 1.25P 8
T1K2-007 Bolt M8 x 120mm L 8
T1K2-008
Side Step Rails - Support Locking Piece to Running
Deck/Frame 16
T1K2-009 Flat Washer M8 x 16mm x 1.2mm 21
T1K2-010 Nylon Locknut M8 21
T1K2-011 Bolt M8 x 90mm L x 1.25P 3
T1K2-012 Mounting Plate for Motor Cover - Front Left & Right 2
T1K2-013 Mounting Plate for Motor Cover - Front Center 1
T1K2-014 Nylon Locknut M8 1
T1K2-015 Flat Washer M8.3 x O15mm x 0.8mm T 1
T1K2-016
Front Roller Assembly - 70mm D x 673mm L w/ 100mm
Pulley 1
T1K2-017 Rear Roller Assembly - 70mm D x 673mm L 1
T1K2-018 Running Belt - 550mm W x 3,275mm L x 2.5mm T (TF) 1
T1K2-019 Stabilizer Feet - Self Leveling - Rear 2
T1K2-020 U Shape Clip for Cover Screws (M5) 7
T1K2-021 Lower Control Board / Inverter #RM6T3-1002B1 (RB) 1
T1K2-022 START/STOP Control Board w/ Buttons - Dashboard 1
T1K2-023
Quick Keys Speed/Incline Control Board w/ Buttons -
Dashboard 1
T1K2-024 Line Filter - EMI 1
T1K2-025 Screw M4 x 8mm L 2
T1K2-026 Screw M5 x 10mm L 15
T1K2-027 Sticker - Grounding Screw Location - Single Sided 3
T1K2-028 Power Supply Mounting Plate 1
T1K2-029 AC Socket / Input Power - IEC 60320 C20, Black, 16A 1
T1K2-030 Circuit Breaker - Reset Switch (15 amp) 1
T1K2-031 On/Off AC Rocker Switch 1
T1K2-032 Screw M4 x 12mm L 2
T1K2-033 Power Cord - Locking Screw-in Clip 1
T1K2-034 Bolt M6 x 10mm 2
T1K2-035 Cable - Inverter to Break-Out Board - Lower (8 PIN) 1
T1K2-036 Bolt M8 x 60mm L 8
T1K2-037 Drive Motor Pulley Belt - Ribbed 635J (HS) 1
T1K2-038 Drive Motor - AC 5hp (KS) 1
T1K2-039 Bolt M10 x 30mm L 4
T1K2-040 Flat Washer M10 x 25mm D x 2.5mm T 5
T1K2-041 Bolt M10 x 50mm L 1
T1K2-042 Insulation Spacer - Upper 4
T1K2-043 Insulation Spacer - Down 5
T1K2-044 Nylon Locknut M10 7
T1K2-045 Incline Motor - J25A (JS) 1
Part # Description Qty
T1K2-046 Front Incline Frame ( DIAMOND GRAY ) 1
T1K2-047 Bolt M10 x 50mm L 1
T1K2-048 Bolt M10 x 70mm L 1
T1K2-049 Flat Washer M10 x 21mm D x 2.0mm T 4
T1K2-050 Flat Washer M18.6 x 24mm x 0.3mm T 4
T1K2-051 Transportation / Incline Wheel 2
T1K2-052 Flat Washer M8 x 28mm D x 1.5mm T 2
T1K2-053 Flat Washer M8 4
T1K2-054 Bolt M8 x 15mm L 2
T1K2-055 Bushing 4
T1K2-056 Incline Frame Bushing 2
T1K2-057 Flat Washer M12 x 24mm D x 2.5mm T 4
T1K2-058 Nylon Locknut (M12 ) 2
T1K2-059 Bolt M12 x 80mm L 2
T1K2-060 Handrail Support Frame - Left and Right Arms 2
T1K2-061 Handrail Left Arm - Molded Soft-Touch Top 1
T1K2-062 Handrail Right Arm - Molded Soft-Touch Top 1
T1K2-063
Handrail Left Arm - Upper Cover w/ Incline Controls
Mounts 1
T1K2-064
Handrail Right Arm - Upper Cover w/ Speed Controls
Mounts 1
T1K2-065 Handrail Left Arm - Lower Cover 1
T1K2-066 Handrail Right Arm - Lower Cover 1
T1K2-067
Handrail Left Arm - Quick Key/Incline Overlay - Single
Sided 1
T1K2-068
Handrail Right Arm - Quick Key/Speed Overlay - Single
Sided 1
T1K2-069
Cable - Handrail Left Arm - Incline Control Board to
Dashboard (3PIN) 1
T1K2-070
Cable - Handrail Right Arm - Speed Control Board to
Dashboard (3PIN) 1
T1K2-071 Handrail Left Arm - Decoration Ring 1
T1K2-072 Handrail Right Arm - Decoration Ring 1
T1K2-073
Handrail Arms - Quick Key Speed/Incline - Control
Board w/ Buttons 2
T1K2-074 Screw M2.3 x 6mm L 4
T1K2-075 Bolt M6 x 8mm L 6
T1K2-076 Screw M4 x 15mm L 11
T1K2-077 Screw M5 x 12mm L 6
T1K2-078 Bolt M6 x 35mm L 4
T1K2-079 Screw M5 x 12mm L 6
T1K2-080 Dashboard Cover - Lower 1
T1K2-081 Dashboard Support & Front Handlebar 1
T1K2-082 Handlebar - Rubber Sleeve 2
T1K2-083 Handgrip Heart-Rate - Sensor (Assembly) 2
T1K2-084 Handlebar - Aluminum Ring 2
T1K2-085 Handlebar - End Plug 2
T1K2-086 Sticker - Handlebar on End Plug - Single Sided 2
T1K2-087 Handgrip Heart-Rate - Sensor Wire 1

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Part # Description Qty Part # Description Qty
T1K2-088 Bolt Ø M8 x 6mm x 18.5mm L 4
T1K2-089
Cable - Quick Keys Speed/Incline - Dashboard to
Break-Out Board (8PIN) 1
T1K2-090
Cable - START/STOP Keys - Dashboard to Break-Out
Board (3PIN) 1
T1K2-091 Screw M2.6 x 8mm L 20
T1K2-092 Break-Out Board #AC00450 1
T1K2-093 Cable - Break-Out Board to Console - Lower (9 PIN) 1
T1K2-094 Cable - Inverter to Break-Out Board - Upper (8 PIN) 1
T1K2-095 Bolt M8 x 100mm L 2
T1K2-096 Wireless-5K Heart-Rate Receiver 1
T1K2-097 Dashboard Cover - Upper 1
T1K2-098 Mechanical Safe Key 1
T1K2-099 Water Bottle Holder 2
T1K2-100 Sticker - Safety Key - Single Sided 1
T1K2-101 Cable - Break-Out Board to Console - Lower (2 PIN) 1
T1K2-102
Dashboard - Quick Keys Speed/Incline Overlay - Single
Sided 1
T1K2-103 Dashboard - START/STOP Overlay - Single Sided 1
T1K2-104 Anti Slip Rubber - Single Side Sticker 1
T1K2-105 Safety Key Rack 1
T1K2-106 Screw M3 x 8mm L 2
T1K2-107 Ground Wire - Power Input - Green 220mm 1
T1K2-108 Ground Wire - Frame to Front Roller - Green 60mm 1
T1K2-109 Foam Double Sided - Safety Switch 2
T1K2-110 Safety Key Assembly 1
T1K2-111 Safety Key - Upper (Yellow) 1
T1K2-112 Safety Key - Top (Red) 1
T1K2-113 Safety Key - Bottom (Yellow) 1
T1K2-114 Safety Key Clip + Cotton String 1
T1K2-115 Screw M2 x 5mm L 4
T1K2-116 Screw M4 x 12mm L 12
T1K2-117 Foam Single Sided - Running Deck - Front 2
T1K2-118 Motor Cover - Lower Left 1
T1K2-119 Motor Cover - Lower Right 1
T1K2-120 Motor Cover - Lower Front 1
T1K2-121 Bolt M6 x 12mm L 20
T1K2-122 Pop-In Cover - Motor Cover Front 1
T1K2-123 Motor Cover - Top 1
T1K2-124 Screw M5 x 25mm L 7
T1K2-125 Upright Post - Left ( DIAMOND GRAY ) 1
T1K2-126 Upright Post - Right ( DIAMOND GRAY ) 1
T1K2-127 Dashboard Base Cover - Left 1
T1K2-128 Dashboard Base Cover - Right 1
T1K2-129 Dashboard Base Inside Cover - Left 1
T1K2-130 Dashboard Base Inside Cover - Right 1
T1K2-131 Upright Post Left Cover - Lower 1
T1K2-132 Upright Post Right Cover - Lower 1
T1K2-133 Cable - Inverter to Break-Out Board - Mid (8 PIN) 1
T1K2-134
Sticker - BODYCRAFT for Side Step Rail - Left & Right
- Single Sided 2
T1K2-135 Sticker - Motor Cover Top - Single Sided 1
T1K2-136 Console 1
T1K2-137
Dashboard - Lower Maintenance Cover to Break-Out
Board 1
T1K2-138 Screw M4 x 12mm L 4
T1K2-139 Ground Wire - Handgrip Heart-Rate - Green 250mm 1
T1K2-140 PVC Strip 1
T1K2-141 Side Foot Rail - End Cap- Left 1
T1K2-142 Side Foot Rail - End Cap - Right 1
T1K2-143 Side Foot Rail - Rear Side Panel - Left 1
T1K2-144 Side Foot Rail - Rear Side Panel - Right 1
T1K2-145 Side Step Rail - Rear Ring - Left 1
T1K2-146 Side Foot Rail - Rear Ring - Right 1
T1K2-147 Side Step Rail - Top Side - Left 1
T1K2-148 Side Foot Rail - Top Side - Right 1
T1K2-149 Aluminum Rail - into Side Step Rails - Left & Right 4
T1K2-150
Sticker - Warning Label on Motor Cover Front - Single
Sided 1
T1K2-151 Bolt M8 x 16mm L 2
T1K2-152 Bolt M8 x 15mm L 8
T1K2-153 Bolt M8 x 70mm L 4
T1K2-154 Screw M5 x 12mm L 6
T1K2-155
Foam - Strengthen Base Plate for Rear End Caps -
Single Sided 2
T1K2-156 Bolt M8 x 20mm L 8
T1K2-157 Bolt M6 x 35mm L 2
T1K2-158 Safety Key Limit Switch 1
T1K2-159
Cable - Safety Key Limit Switch to Break-Out Board
(3PIN) 1
T1K2-160 Screw M3 x 16mm L 2
T1K2-161 Handgrip Heart-Rate - Antistatic Board 1
T1K2-162 Label - Warning - Single Sided 1
T1K2-163 Foot Side Rail - Upper Side - Left 1
T1K2-164 Foot Side Rail - Upper Side - Left 1
T1K2-165 Sticker - Left Rail Cover - Rear - Single Sided 1
T1K2-166 Sticker - Right Rail Cover - Rear - Single Sided 1
T1K2-167 Ferrite Core - AC Motor Wires 1
T1K2-168 End Cap - Front Incline Frame 4
T1K2-169 Bolt 8mm x 25mm L 2
T1K2-170 Drive Motor Alignment Bushing 2
T1K2-171 Strengthen Base Plate for Rear End Caps 2
T1K2-172
Power Cord - 120V/15A (NEMA 5-15) - IEC 60320 C20
- 2,997mm L 1
T1K2-173 Wire - Power Input - Black 100mm 2
T1K2-174 Wire - Power Input - Red 150mm 1
T1K2-175 Wire - Switch to Filter - Black 210mm 1
T1K2-176 Wire - Switch to Filter - Red 180mm 1
Part Lists - Detailed - T1000 (T1K1 & T1K2) 2 of 3

Part Lists - Detailed - T1000 (T1K1 & T1K2) 3 of 3
T1K2-177 Wire - Filter to Inverter - Red 220mm 1
T1K2-178 Wire - Filter to Inverter - Black 250mm 1
T1K2-179 USB Cover - Dashboard Upper Cover 1
T1K2-180 Ground Wire Female - Upright Post - Mid 1,200mm 1
Part # Description Qty Part # Description Qty
T1K2-181 Ground Wire Male - Base to Upright - Lower 300mm 1
T1K2-182 Ground Wire Female - Dashboard - Up 300mm 1
T1K2-183 Ground Wire Female - Dashboard - Down 600mm 1
T1K2-184 Sticker - EXP Series for Upright Post 2
Product Parts Exploded View - Drive System - T1000 (T1K1 & T1K2)
16

Product Parts Exploded View - Dashboard Assembly - T1000 (T1K1 & T1K2)
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Dashboard Wiring on
YouTube

Product Parts Exploded View - Upright Posts Assembly - T1000 (T1K1 & T1K2)
Right Side
Left Side
18

Product Parts Exploded View - Base Assembly - T1000 (T1K1 & T1K2)
19

Product Parts Exploded View - Base Covers & Incline Frame - T1000 (T1K1 & T1K2)
20