Body Solid EMX1500.4 Quick start guide

O W N E R ` S M A N U A L
A s s e m b l y I n s t r u c t i o n s
&
EMX1500.4

E X M 1 5 0 0
R e f e r e n c e D r a w i n g s

D i m e n s i o n s
Dimensions Height
Suggested usage space
4'3" 3'8"
7'
6"3 6'
The room layout diagram below will help you decide the best placement for your EXM1500.
The dimensions of the G3S are: Width 3’
’
’
’8”
””
”X Length 4’
’’
’3”
””
”. The ceiling height requirement for the EXM1500 is 7’
’’
’.
The usage space is: Width 6’
’
’
’3
33
3"
""
"X Length 6'(The usage space is the overall space needed for operation).
The usage space needed for the EXM1500 could be more, depending on the user. Allow enough room for the Low Row Station.

S T E P
Above shows STEP
assembled and completed
1
8
1
9
52 13
42
9
52
46
13
16
13
52
42
42
13
52 13
52
42
53
53
52
52
42
9
B
46
42
42
A
D
17
E
45
16
52
52
4
52
16
13
52
52
3C
46
46
9

S T E P
Above shows STEP
assembled and completed
2
2
10
104
52
13
42
13
16
13
104
28
104
52
104
18
8
43
43
X
16
43 43
53
53
52
F13
42 52
104
M
18
8
104 105
16
45
Q
28
E
A
D
Q
63
63

S T E P
Above shows STEP
assembled and completed
3
3
12
52
52
16
41
41
W
16
52
52
45
44
K
104
29
L
L
36
49
30
1
11 11
F
B
29
63 63
19
70
71
73
72
106
20

S T E P
Above shows STEP
assembled and completed
4
4
14
42
13 16
42
52
16
13
41
41
W
107 6
H
52
45
50
15
15
E
A
D
O
55
52
52
52
N
53
52
53
42
42
52

S T E P
Above shows STEP
assembled and completed
5
16
5
8
18
26
M
18
8
8
18
21
56
55 54
104
6
S
T
J
6
54
55
48
48
55
54
7
26
40
21
50
8
18
M104
I
56
47
55
54
47
H

S T E P
!!
W A R N I N G
Selector Rod Top Bolt (70) must be threaded a
minumum of 1/2" into the Selector Rod (20),and
Jam Nut (73) tightened securely against spring
Iock washer (72) to ensure proper connection.
Check the Jam Nut (73) once a week to make
sure it is tight.
6
18
Y
16
45
52
Y
23
101
102
70
71
73
72
20
1/2"
70
71
73
72
20
101
23
(at least)
A1
23
A5
A4
A3
A2

S T E P
52
B3
45
B3
45
52
12
7
20
Y
12
P
52
B3
45
R
25
Y
E
B3 D
B2
P
R
B4
B1
25
3 1/2" Diameter Pulley
D
E

S T E P
52
16
45
8
22
24
53
P
C2
C1
N
C3
A
C4
C5
H
I
P
N
A
H
I
52
53
43

S T E P
52 53
53
43
9
24
22
R
100
D1
A
G
D2
E

67
28
28
28
28
68

40 1JHEX.5X3.25PTB HEX HEAD BOLT 1/2"X3 1/4" PATTIAL THREAD
41 4 JHEX.37X3PTB HEX HEAD BOLT M10X75 PATTIAL THREAD
42 13 JHEX.37X2.75PTB HEX HEAD BOLT M10x70 PATTIAL THREAD
43 6 JHEX.37X2.5PTB HEX HEAD BOLT M10x65 PATTIAL THREAD
44 1 JHEX.37X1.75PTB HEX HEAD BOLT M10X45 PATTIAL THREAD
45 9 JHEX.37X1.5PTB HEX HEAD BOLT M10X40 PATTIAL THREAD
46 4 JCB.37X2.75PTB CARRIAGE BOLT M10X70 PATTIAL THREAD
47 2 JHEX.31X2.75PTB HEX HEAD BOLT 5/16"X2 3/4" PATTIAL THREAD
48 2 JHEX.31X1.75PTB HEX HEAD BOLT 5/16"X1 3/4" PATTIAL THREAD
49 1JRAH.43X1.5PTB ROUND ALLEN HEAD 3/8"X1 1/2"PARTIAL THREAD
50 2JNLN.5 NYLON LOCK NUT 1/2"
52 34 JNLN.37 NYLON LOCK NUT M10
53 10 JWFLT.37 WASHER M10
54 4JWFLT.31 WASHER 5/16"
55 4 JWSW.31 SPRING LOCK WASHER 5/16"
56 2 JREC.5 ROUND END CAP WASHER 1/2"
60 1 JTSPP3 T-SHAPED POP PIN 3"L
63 4 JAS.31X.31 ALLEN SCREW M8X8L FULL THREAD
64 2 JBB.87X.75 OILITE BUSHING 7/8"OD 3/4" ID-PREINSTALLED
65 4 JBB.75X.5 OILITE BUSHING 3/4"OD 1/2" ID 7/16"L-PREINSTALLED
70 1 JSRTB.5 SELECTOR ROD TOP BOLT 1/2" X 2" FULL THREAD
71 1 JHEX.37X.87FTB HEX HEAD BOLT M10X25
72 1 JSLW5 SPRING LOCK WASHER 1/2"
73 1JJN.5 JAM NUT 1/2"
100 1 JACN.19 ACORN CAP NUT 3/16"ID-PREINSTALLED
101 1 JCES CABLE END SGAFT 3/4"L
102 1 JAS.125X.25 ALLEN SCREW M3X4 FULL THREAD
106 1WEIGHT STACK NUMBERS
KEY# QTY PART# DESCRIPTION
EXM1500.4 H a r d w a r e (c o n t i n u e d )
4

1 1 JPIN4.25 WEIGHT STACK PIN 4 1/4"X 7/16"
2 1 JSCH.18 STEEL CHINA 23"
31 JCEC22 CONVEX END CAP 2"X2"X2.5T I.D
4 1 JCEC22LE CONVEX END CAP 2"X2"
52 JCEC24 CONVEX END CAP 2"X4"
6 3 JCEC12 CONVEX END CAP 1"X2"
71 JCEC1.75X1.75 END CAP 1 3/4" X 1 3/4"
8 6 JCEC1 ROLLER END CAP 1"
9 4 JFC22 FOOT CAP 2"X2"
11 2 JRD2.5 RUBBER DOUNT 2 1/2"
12 5JSNAP3 SNAP LINK
13 12 JPS.62X37 PULLEY SPACER 5/8"OD X 3/8" ID X5/8"L
15 2 JGT5.5 GRIP TAPE 5 1/2" X 3 3/4"
16 15 JPP4.25W.75 PLASIC PULLEY 4 1/4" X 3/4" WIDE
17 1 JPP3.5W.75 PLASIC PULLEY 3 " X 3/4" WIDE
18 6 JFOAM3.5X8 FOAM ROLLER 3 1/2" X8"
19 1JTP10 TOP PLATE(10 lbs)
20 1 JSR15 SELECTOR ROD (15 selector holes)
21 2 JBC.5 BOLT COVER 1/2"
26 2JPW3 PLASIC WASHER 3"
28 6 JREC1.5 ROUND END CAP 1 1/2"
29 2 JSC1.37X.75 SHAFT COLLAR 1 3/8" OD X 3/4" ID 1.5"L
30 15 JSP10 WEIGHT PLATE
36 1 JWSW.43 SPRING LOCK WASHER 3/8"
104 9 JCEC22LE CONVEX END CAP 2"X2"X1.8T I.D
105 1 ROUND END CAP 5/8"
107 1JPR1.5X1.75 RUBBER PAD 1 1/2"X 1 1/2"
KEY# QTY PART# DESCRIPTION
EXM1500.4 H a r d w a r e L i s t
5
KEY# QTY PART# DESCRIPTION
22 1 JSPC1440 SEATED PRESS CABLE
23 1JLP3235 LAT PULLDOWN CABLE
24 1 JLP3050 LOW PULLEY/LEG EXTENSION CABLE
25 1 JACC2210 AB CRUNCH CABLE
C a b l e L i s t
A c c e s s o r i e s L i s t
67 1 JE15LB LAT BAR
68 1 JE15LRB LOW ROW BAR
69 1JE15LBP LAT BAR PAD
80 2 JFG18 FOAM GRIP 1 1/2" OD X 22" L
81 2 JFG8.5 FOAM GRIP 1 1/2" OD X 8 1/2" L
82 2 JFG14 FOAM GRIP 1 1/2" OD X 14" L
108 1 ANKLE STRAP
109 1 AB/TRICEP STRAP
PART#KEY# QTY DESCRIPTION

EXM1500.4 M a i n f r a m e P a r t s L i s t
A 1 EXM1500MBF-A MAIN BASE FRAME
B 1 EXM1500RBF-B REAR BASE FRAME
C 1 EXM1500FBF-C FRONT BASE FRAME
D 1 EXM1500VTSP-D VERTICAL SUPPORT PILLAR
E 1 EXM1500ASP-E ANGLED SUPPORT PILLAR
F1EXM1500TF-F TOP FRAME
G1EXM1500BPF-G BENCH PRESS FRAME
H 1 EXM1500SEF-H SEAT/EXTENSION FRAME
I 1 EXM1500LF-I LEG FRAME
J1 EXM1500SF-J SEAT FRAME
K 1 EXM1500TWSF-K TOP WEIGHT STACK FRAME
L 2 EXM1500CG-L CHROME GUIDE ROD
M3 EXM1500FRB-M FOAM ROLLER BAR
N 1 EXM1500FR-N FOOT BRACE
O 1 EXM1500LPB-O LOW PULLEY BRACKET
P1EXM1500DB-P DOUBLE BRACKET
Q1EXM1500DB-Q SHAFT
R 1 EXM1500SPH-R SINGLE PULLEY HOOK
T 1 EXM1500BP-T BACK PAD
S 1 EXM1500SP-S SEAT PAD
W 2 EXM1500P-W 2"X5 1/2" PLATE
X 1 EXM1500P-X 2"X4" PLATE
Y 1 EXM1500ADB-Y ADJUSTABLE DOUBLE BRACKET
KEY# QTY PART# DESCRIPTION
6

EXM1500.4 H A R D W A R E
( s h o w n i n a c t u a l s i z e )
KEY #40 1/2"X3 1/4" HEX HEAD BOLT QTY.1
KEY #41 M10X75 HEX HEAD BOLT QTY.4
KEY #42 M10X70 HEX HEAD BOLT QTY.13
KEY #43 M10X65 HEX HEAD BOLT QTY.6
KEY #44 M10X45 HEX HEAD BOLT QTY.1
KEY #45 M10X40 HEX HEAD BOLT QTY.9
mm
inch
060
10 30 50
40
20 60 130120
110
10090
80
70 140 150
10
1" 6" 4"
3" 5"
2"
0
0
4

EXM1500.4 H A R D W A R E
( s h o w n i n a c t u a l s i z e )
KEY #47 5/16"X2 3/4" HEX HEAD BOLT QTY.2
KEY #48 5/16"X1 3/4" HEX HEAD BOLT QTY.2
KEY #46 M10X70 CARRIAGE BOLTG QTY.4
KEY #49 3/8"X1 1/2" ROUND BOLT QTY.1
5
mm
inch
060
10 30 50
40
20 60 13012011010090 8070 140 150
10
1" 6" 4"
3" 5"
2"
0
0