Body Solid POWERLINE PLT200 User manual

Ver. PLT200-20231009
Owner’s Manual
WWW.BODYSOLID.COM
PLT200
SMITH MACHINE LAT ATTACHMENT

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PLT200
TABLE OF CONTENTS
• SAFETY INSTRUCTIONS.......................................................
• PREPARATION.........................................................................
• PART/HARDWARE LIST........................................................
• HARDWARE ILLUSTRATION...............................................
• ASSEMBLY INSTRUCTIONS................................................
• EXPLODED VIEW...................................................................
• CONTACT PAGE.....................................................................
PAGE 4
PAGE 5
PAGE 6
PAGE 7
PAGE 12
PAGE 22
PAGE 24

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PLT200
SAFETY INSTRUCTIONS
When using exercise equipment,
you should always take basic
precautions including the
following:
• ReadallinstructionsbeforeusingthePLT200.These
instructionsarewrittentoensureyoursafetyandto
protecttheunit.
• Donotremoveanysafetylabelsfromthe
machine.
• Donotallowchildrenonorneartheequipment.
• Usetheequipmentonlyforitsintendedpurpose
asdescribedinthisguide.Donotuseaccessory
attachmentsthatarenotrecommendedbythe
manufacturer.Suchattachmentsmightcauseserious
injuries.
• Wearproperexcerciseclothingandshoesforyour
workout,nolooseclothing.
• Keephands,limbs,looseclothing,andlonghairwell
outofthewayofallmovingparts
• Usecarewhengettingonorofftheunit.
• Donooverexertyourselforworktoexhaustion.
• Ifyoufeelanypainorabnormalsymptoms,stopyour
workoutimmediatelyandconsultyourphysician.
• Neveroperateunitwhenithasbeendroppedor
damaged.Returntheequipmenttoaservicecenter
forexaminationandrepair.
• Neverdroporinsertobjectsintoanyopeninginthe
equipment.
• Alwayschecktheunitanditscablesbeforeeachuse.
Makesurethatallfastenersandcablesaresecure
andingoodworkingcondition.
• Donotusetheequipmentoutdoorsornearwater.
Personal Safety During Assembly
• Beforebeginningassembly,pleasetakethetimeto
readtheinstructionsthoroughly.
• Readeachstepintheassemblyinstructionsand
followthestepsinsequence.Donotskipahead.If
youskipahead,youmaylearnlaterthatyouhave
todisassemblecomponentsandthatyoumayhave
damagedtheequipment
• AssembleandoperatethePLT200onasolid,level
surface.Locatetheunitafewfeetfromthewallsor
furnituretoprovideeasyaccess.
ThePLT200isdesignedforyourenjoyment.Byfol-
lowingtheseprecautionsandusingcommonsense,
youwillhavemanysafeandpleasurablehoursof
healthfulexercisewithyourPowerlineSmithMachine
LatAttachment.
Afterassembly,youshouldcheckallfunctionsto
ensurecorrectoperation.Ifyouexperienceproblems,
rstrechecktheassemblyinstructionstolocateany
possibleerrorsmadeduringassembly.Ifyouare
unabletocorrecttheproblem,callthedealerfrom
whomyoupurchasedthemachineorcall1-800-556-
3113forthedealernearestyou.
Obtaining Service
PleaseusethisOwner’sManualtomakesurethat
allpartshavebeenincludedinyourshipment.When
orderingparts,youmustusethepartnumberand
descriptionfromthisOwner’sManual.Useonly
PowerlinebyBodySolidreplacementpartswhen
servicingthismachine.Failuretodosowillvoidyour
warrantyandcouldresultinpersonalinjury.
Forinformationaboutproductoperationor
service,checkouttheofcialPowerlinewebsite
atwww.bodysolid.comorcontactanauthorized
PowerlinedealeroraPowerlinefactory-authorized
servicecompanyorcontactBody-Solidcustomer
serviceatoneofthefollowing:
TollFree:1-800-556-3113
Phone: 1-708-427-3555
Fax: 1-708-427-3556
Email: [email protected]
Orwriteto:Body-Solid,Inc.
 ServiceDepartment
 1900S.DesPlainesAve.
 ForestPark,IL60130USA
Retain this Owner’s Manual for
furture reference. Part numbers
are required when ordering parts.

PLT200
PREPARATION
Required tools
Thebasictoolsthatyoumustobtainbeforeassembling
thePLT200includebutarenotlimitto:
 •StandardWrenchSet
 •MetricWrenchSet
 •AdjustableWrench
 •Standard/MetricAllenKeySet
Installation Requirements
 Followtheseinstallationrequirementswhenassembling
thePLT200:
 SetupthePLT200onasolid,atsurface.Asmooth,at
surfaceunderthemachinehelpskeepitlevel.
 Provideamplespacearoundthemachine.Openspace
aroundthemachineallowsforeasieraccess.
 Foraestheticpurposes,insertallboltsinthesame
directionunlessspecied(intextorillustrations)todo
otherwise.
 Leaveroomforadjustments.Tightenfastenerssuchas
bolts,nuts,andscrewssotheunitisstable,butleave
roomforadjustments.Donotfullytightenfastenersuntil
instructedintheassemblystepstodoso.
 Filloutandmailthewarrantycard.
Ordering Replacement Parts
Ifyouneedtoorderreplacementpartspleasebe
 preparedtoprovidethefollowinginformation
 whencontactingussothatwecanassistyoubetter.
 1.ModelNumber
 2.PlaceofPurchase
 3.SerialNumber(S/N)
 4.Part#andDescription 
Assembly Tips
Readall“Notes”oneachpagebeforebeginningeachstep.
WhileyoumaybeabletoassemblethePLT200usingthe
illustrationsonly,importantsafetynotesandothertipsmaybe
includedinthetext.
Somepiecesmayhaveextraholesthatyouwillnotuse.Use
onlythoseholesindicatedintheinstructionsandillustrations.
NOTE: Withsomanyassembledparts,proper
 alignmentandadjustmentiscritical.While
 tighteningthenutsandbolts,besuretoleave
 roomforadjustments.
NOTE: Thebottlesthataremarked“Poison”isyour
 touchuppaint.Keepawayfromchildren.
CAUTION:Obtainassistance!Ifyoufeellikeyoucan’t
 assemblethePLT200byyourselfthendo
 notattempttodosoasthiscouldresultin
 injury.ReviewtheInstallationRequirements
 beforeproceedingwiththefollowingsteps.
5

YOUR S/N # CAN
BE FOUND HERE

PLT200
PART LIST
6
Part #
A
B
C
D
E
F
G
H
J
K
1
2
3
4
5
6
7
8
10
12
13
14
15
16
17
18
19
20
21
QTY
1
1
1
1
2
1
2
2
1
1
4
2
5
3
1
1
2
1
18
4
2
2
4
4
1
2
2
1
1
DESCRIPTION
BASE FRAME
CENTER UPRIGHT
U FRAME
STEEL BRACKET C-C 100mm
CHROME GUIDE ROD
TOP FRAME
WEIGHT RISER
PULLEY BRACKET
LAT BAR
CURL BAR
HEX HEAD BOLT, M10x75mm
HEX HEAD BOLT, M10x70mm
HEX HEAD BOLT, M10x65mm
HEX HEAD BOLT, M10x50mm
HEX HEAD BOLT, M10x20mm
SOCKET HEAD CAP SCREW, M10x45mm
HEX HEAD BOLT, M8x65mm
SET SCREW, M4x8mm
M10 WASHER
M8 WASHER
M12 HEX NUT
CURL BAR GRIP
PLASTIC ROUND END CAP
SNAP LINK
STEEL CHAIN, 235mm
LAT BAR GRIP
RUBBER DONUT
WEIGHT STACK SELECTOR PIN
WEIGHT STACK SELECTOR ROD

PLT200
PART LIST
7
Part #
22
23
24
25
26
27
28
29
31
32
QTY
1
10
1
8
1
1
14
2
1
1
DESCRIPTION
TOP PLATE
METAL BUSHING, ø18x ø10.5x13.5mm
CABLE, 3210mm
PULLEY, ø96mm
TOP BOLT
CABLE END LOCK
M10 NYLON LOCK NUT
M8 NYLON LOCK NUT
M10 LOCK WASHER
CABLE, 3210mm

PLT200
HARDWARE ILLUSTRATION
8
Part #3 M10x65mm HEX HEAD BOLT QTY. 5
Part #2 M10x70mm HEX HEAD BOLT QTY. 2
Part #1 M10x75mm HEX HEAD BOLT QTY. 4
Part #4 M10x50mm HEX HEAD BOLT QTY. 3
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 
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







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
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







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
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 
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
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




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
















PLT200
HARDWARE ILLUSTRATION
9
Part #7 M8x65mm HEX DEAD BOLT QTY. 2
Part #6 M10X45mm SOCKET HEAD CAP SCREW QTY. 1
Part #5 M10x20mm HEX HEAD BOLT QTY. 1
Part #8 M4x8mm SET SCREW QTY. 1
UNLESS OTHERWISE SPECIFIED:
CHECKED
SIZE
APPLICATION
TITLE:
PROPRIETARY AND CONFIDENTIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
Q.A.
FINISH
DWG. NO.
DATE
USED ON
A
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
NEXT ASSY
MATERIAL
NAME
REV
DO NOT SCALE DRAWING
SCALE: 1:1
SOCKET HEAD CAP SCREW_AM
ENG APPR.
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.
COMMENTS:
DRAWN
MFG APPR.
SHEET 1 OF 1
2 1
A
B
A
B
12
<COMPANY NAME>
UNLESS OTHERWISE SPECIFIED:
CHECKED
SIZE
APPLICATION
TITLE:
PROPRIETARY AND CONFIDENTIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
Q.A.
FINISH
DWG. NO.
DATE
USED ON
A
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
NEXT ASSY
MATERIAL
NAME
REV
DO NOT SCALE DRAWING
SCALE: 1:1
SOCKET HEAD CAP SCREW_AM
ENG APPR.
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.
COMMENTS:
DRAWN
MFG APPR.
SHEET 1 OF 1
2 1
A
B
A
B
12
<COMPANY NAME>





 





 

































PLT200
HARDWARE ILLUSTRATION
10
Part #12 M8 WASHER QTY. 4
Part #10 M10 WASHER QTY. 18
Part #13 M12 HEX NUT QTY. 2





 





 




































 





 
































PLT200
HARDWARE ILLUSTRATION
11
Part #31 M10 LOCK WASHER QTY. 1
Part #29 M8 NYLON LOCK NUT QTY. 2
Part #28 M10 NYLON LOCK NUT QTY. 14





 





 




































 





 
































PLT200
STEP 1
BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE
THAT THEY ARE PRESENTED.
NOTE:
Finger tighten all hardware in this step. DO NOT wrench tighten until the last step.
some components may be pre-assembled. Nylon lock nuts will not fully screw onto
bolts, must wrench tighten.
1A. Attach U FRAME (C), REAR UPRIGHTS (L) & WEIGHT HORNS (P) of PSM200
together using:
4 - (#1) M10x75mm Hex Head Bolt (Hardware is from PSM200)
8 - (#10) M10 Flat Washer (Hardware is from PSM200)
4 - (#28) M10 Nylon Lock Nut (Hardware is from PSM200)
1B. Attach CENTER UPRIGHT (B) to the BASE FRAME (A) using:
2 - (#2) M10x70mm Hex Head Bolt
4 - (#10) M10 Flat Washer
2 - (#28) M10 Nylon Lock Nut
1C. Attach U FRAME (C) to the CENTER UPRIGHT (B) using:
2 - (#1) M10x75mm Hex Head Bolt
4 - (#10) M10 Flat Washer
2 - (#28) M10 Nylon Lock Nut
1 - (D) Steel Bracket
12

PLT200
STEP 1
13
Above shows step 1 assembled
and completed

PLT200
STEP 2
NOTE:
Finger tighten all hardware in this step. DO NOT wrench tighten until the last step.
some components may be pre-assembled. Nylon lock nuts will not fully screw onto
bolts, must wrench tighten.
NOTE: There are two options for weight installation.
2A. Attach Guide Rods (E) to Base Frame (A).
2 - (#7) M8x65mm Hex Head Bolt
4 - (#12) M8 Flat Washer
2 - (#29) M8 Nylon Lock Nut
NOTE:MakesureGuideRodswithsideholesfacedown.
2B. Attach Selector Rod (#21) to Top Plate (#22) using:
1 - (#6) M10x45mm Socket Head Cap Screw
1 - (#31) M10 Lock Washer
Option#1
2C. Install Weight Risers (G) and slide to the bottom of the Guide Rods (E).
2D. Install Rubber Dounts (#19) and slide on top of Weight Risers (G).
2E. Install Top Plate (#22) onto the guide Rod (E).
Option#2
2C. Install Rubber Dounts (#19) and slide to the bottom of the Guide Rods (E).
2D. Install 15pcs of weight plate (#35).
2E. Install Top Plate (#22) onto the guide Rods (E)
NOTE:Makesurethegroovesoftheweightplatesarefaceddown
 duringinstallation
14

PLT200
STEP 2
15
Note: Guide Rod
with holes on the
side face down
Above shows Step 2 (Option #1) assembled and
completed.
Above shows Step 2 (Option #2) assembled and
completed.
Note: Guide Rod
with holes on the
side face down

PLT200
STEP 3
BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT
THEY ARE PRESENTED.
NOTE:
Wrench tighten all hardware at the end of Step 3B. some components may be
pre-assembled. Nylon lock nuts will not fully screw onto bolts, must wrench tighten.
3A. Put Top Frame (F) onto Guide Rods (E)
3B. Attach Top Frame (F) of PLT200 to Top Frame (L) of PSM200 using :
2 - (#1) M10x75mm Hex Head Bolt
4 - (#10) M10 Flat Washer
2 - (#28) M10 Nylon Lock Nut
16

PLT200
STEP 3
17
Above shows step 3 assembled
and completed

PLT200
STEP 4
BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT
THEY ARE PRESENTED.
NOTE:
Wrench tighten all hardware at the end of Step 4G. some components may be
pre-assembled. Nylon lock nuts will not fully screw onto bolts, must wrench tighten.
4A. Put the key ring of the Weight Selector Pin (#20) onto the threaded end of
the Top Bolt (#26).
4B. Install Top Bolt (#26), Two M12 Hex Nuts (#13) onto the Top Plate (#22)
4C. Route Top Cable (#24) and install ve Pulleys (#25) as show in Step 4
drawing using:
4 - (#3) M10x65mm Hex Head Bolt
1 - (#4) M10x50mm Hex Head Bolt
2 - (#10) M10 Flat washer
8 - (#23) Metal Bushing
5 - (#28) M10 Nylon Lock Uut
2 - (H) Pulley Bracket
NOTE: Cable (#24) must go over Top Frame (F). DO Not put Cable (#24) through
Top Frame (F)
4D. Install Top Cable (#24) by rst assembling the small ball end into the Top
Bolt (#26) and attach the Cable End Lock (#27) over the ball end of the cable.
Secure it by tightening M4x8mm Set Screw (#8).
4E. Install M10x20mm Hex Head bolt (#5) through the slot hole of the Top Bolt (#26).
4F. Route Low Cable (#32) and install three Pulleys (#25) as show in Step 4
drawing using:
1 - (#3) M10x65mm Hex Head Bolt
2 - (#4) M10x50mm Hex Head Bolt
4 - (#10) M10 Flat washer
2 - (#23) Metal Bushing
3 - (#28) M10 Nylon Lock Uut
2 - (H) Pulley Bracket
4G. Attach Low Cable (#32) with Snap Link (#16) to Center Upright (B).
18

PLT200
STEP 4
19
Above shows step 4 assembled
and completed

PLT200
STEP 5
BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT
THEY ARE PRESENTED.
NOTE:
Some components may be pre-assembled. nylon lock nuts will not fully
screw onto bolts, must wrench tighten.
5A. Attach Lat Bar (J) to Top Cable (#24).
5B. Attach Short Bar (K) to Low Cable (#32).
20