BONAIRE B18 Owner's manual

INSTALLATION
,
OPERATION & M
A
INTENANCE
BONAIRE BSERIES
Commercial Evaporative
Air Conditioning
Bonaire B18 –B36
• IMPORTANT NOTICE •
Please leave this manual with the owner of this air conditioner.
Please keep this important manual in a safe place. It is the owner’s responsibility to ensure that regular servicing as
per the Bonaire Evaporative Air Conditioner service recording planner is carried out. Failure to complete and record
the periodic service work as outlined will void all guarantees beyond statutory and legal requirements.
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INSTALLATION,OPERATION &MAINTENANCE
Table of Contents
INTRODUCTION _______________________________________________________ 3
Dealer Responsibility _____________________________________________________ 3
Before Commencing______________________________________________________ 3
UNIT INSTALLATION ___________________________________________________ 4
Unit Location Check List___________________________________________________ 4
Precautions_____________________________________________________________ 4
Location and Orientation___________________________________________________ 4
Duct Connection Details___________________________________________________ 5
Lifting the Unit___________________________________________________________ 6
Mounting the Air Conditioner _______________________________________________ 6
Ductwork System ________________________________________________________ 7
WATER CONNECTIONS _________________________________________________ 8
Unit Base Layout ________________________________________________________ 8
Water Installation _______________________________________________________ 10
Connecting the Water Supply___________________________________________________ 10
Drain______________________________________________________________________ 11
ELECTRICAL CONNECTIONS ____________________________________________ 12
Wiring Connections______________________________________________________ 12
Wiring – Important Notes _________________________________________________ 12
Wiring Diagram_________________________________________________________ 13
COMMISSIONING_____________________________________________________ 16
Water Levels___________________________________________________________ 16
Bleed-off Rate__________________________________________________________ 16
Distribution Flow________________________________________________________ 16
Fan Operation__________________________________________________________ 17
Controls ______________________________________________________________ 17
Customer hand Over ____________________________________________________ 17
Commissioning Check List ________________________________________________ 18
Unit_______________________________________________________________________ 18
Ductwork and general ________________________________________________________ 18
Site_______________________________________________________________________ 18
Customer Hand Over_________________________________________________________ 18
OPERATING INSTRUCTIONS _____________________________________________ 19
WARRANTY –AUSTRALIA ONLY _________________________________________ 21
SERVICE &MAINTENANCE _____________________________________________ 25
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INSTALLATION,OPERATION &MAINTENANCE
Introduction
INTRODUCTION
Please take the time to fully read this Installation manual. Failure to follow these instructions
may result in injury to you and damage to the air conditioner or your customer’s property.
Installation of this Bonaire Evaporative Air Conditioner must conform to local building rules
and regulations, electrical and plumbing codes, Environmental Protection Authority (EPA)
regulations, and all applicable Australian Standards.
Should you not follow these instructions the unit warranty may be void. The cost of warranty
would then be a cost to the customer or the installer / dealer.
Refer to the tick box Commissioning Checklist to ensure you have covered all points when
the installation is complete.
DEALER RESPONSIBILITY
Training
•It is the responsibility of all dealers to adequately train their staff to ensure the
product is correctly sized and specified.
•It is the responsibility of all dealers to ensure their installation teams / sub-
contractors are trained in the correct installation techniques of both the product and
the ducting.
•Climate Technologies will provide technical assistance and training to the dealer /
installer. Ongoing training and professional development for staff and contractors is
the responsibility of the dealer.
Legal & Statutory obligations
•It is the dealer / installer responsibility to comply with all codes, statutory and legal
requirements, state and council / shire by laws.
Safety and O.H.&S. Requirements
•It is the responsibility of the dealer / installer to insure the environment is safe for the
installer to carry out the installation.
•It is the responsibility of the dealer / installer to ensure safe access to the unit can be
achieved for service.
•It is the responsibility of the dealer / installer to ensure the roof is provided with
access footings and platform where the pitch of the roof is greater than acceptable
standards
•It is the responsibility of the dealer / installer to ensure tethered restraint anchor
points are provided. See Australian Standard 1891.4:2000 Part 4 Selection use and
maintenance, Table 2.1.
BEFORE COMMENCING
•Packaging – check there is no damage before removing packaging.
•Have you got all the system components?
•Have you got the right unit?
•Is the System Design Correct?
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INSTALLATION,OPERATION &MAINTENANCE
Unit Installation
UNIT INSTALLATION
UNIT LOCATION CHECK LIST
•Place the unit well away from sources of smoke, dust and objectionable fumes so
that only clean, fresh outside air will be drawn into the unit. (Refer AS1668)
•Check the proposed location to ensure that building members are structurally
capable of supporting the operating weight of the air conditioner.
•Provide easy access to the unit(s) for service. It is the responsibility of the dealer
/ installer to ensure safe access to the unit can be obtained for servicing.
•Access to the unit and platform / safe roof area must be provided for safe
service.
•NOTE: The manufacturer and its agents reserve the right to refuse service
unless safety and accessibility to the unit can be guaranteed.
•The cost of any extra equipment required to provide access to the unit for
servicing is the responsibility of the owner.
EPA
Any issues with noise abidance on an installation that contravene local council or
EPA requirements will be the responsibility of the dealer / installer.
PRECAUTIONS
Please read this manual thoroughly as failure to do so could result in injury to you or
damage to the air conditioner and property.
Installation of the air conditioner must conform to local electrical, water supply and
environmental codes, rules and regulations and to applicable National Standards.
LOCATION AND ORIENTATION
Check the proposed unit location first to ensure that it is structurally capable of supporting
the weight of the unit. A level stand is required which must be capable of supporting the
operating weight of the unit, including wind loading. Check the technical data for
operating weight.
The preferred location for an evaporative air conditioner on a sloping or pitched roof is on
the side from which the prevailing winds come in the summer season.
Always locate the unit where it will receive a plentiful supply of fresh air and not in a
recess where it may be starved or where the air is polluted.
Keep the unit well away from exhaust fans and ducts. Never undersize the duct system.
Allow adequate access around the unit for maintenance. Provision must be made for
access to electricity, water supply and drains. High roofs need to be provided with
permanent access to carry out maintenance or warranty work.
NOTE: It is the owner’s responsibility to provide safe access to the unit. Climate
Technologies may refuse to do maintenance or warranty work if access is
unsafe. If any additional equipment is needed to provide access to the unit,
this will be provided (and paid for) by the owner.
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INSTALLATION,OPERATION &MAINTENANCE
Unit Installation
DUCT CONNECTION DETAILS
B18
B23 - 36
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INSTALLATION,OPERATION &MAINTENANCE
Unit Installation
LIFTING THE UNIT
When lifting the units with a crane, sling the units from the base. Always correctly
secure the product in the sling.
Where lifting with a forklift, ensure the lifting tines are long enough to reach right through
the bottom of the unit pallet. Extension fork tines may be required. Should you fail to do
so, the water reservoir may get damaged.
MOUNTING THE AIR CONDITIONER
1. A mounting stand must be provided with each
unit installed.
2. The stand must be designed to carry the
operating weight of the product. Where the units
are fitted on a roof, ensure the stand is installed
on a structurally sound section.
All installations must comply with the
relevant building codes, regulations and
engineering specifications for the building.
3. An insulator should be installed between the unit
base and stand to eliminate and possible
reaction between the metal stand and the
aluminium chassis.
4. Always ensure the unit is level.
5. Allow adequate access around the unit for
maintenance. Provision must be made for
access to electricity, water supply and drains.
High roofs need to be provided with permanent
access to carry out maintenance or warranty
work. It is the owner’s responsibility to provide
safe access to the unit. Climate Technologies
may refuse to do maintenance or warranty work
if access is unsafe. If any additional equipment
is needed to provide access to the unit, this must
be provided (and paid for) by the owner.
6. Down Discharge, Side Discharge and Top
Discharge units should have a minimum of
300mm from base of unit to bottom / ground level
for connecting plumbing.
7. Unit installation should have a minimum of
750mm clearance on all the service sides.
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INSTALLATION,OPERATION &MAINTENANCE
Unit Installation
DUCTWORK SYSTEM
It is essential that water cannot enter the building as
a result of inadequate sealing (caulking or flashing) of
the fixings, the ductwork system, system pipes and
wiring.
All duct designs and airflows must be
calculated by a qualified air conditioning
consultant or contractor in accordance with
normal good ducting practices.
Discharge duct design critical to the air
performance of the product. See diagram
below.
Where flexible ductwork is used, all bends
must have a minimum radius of 1.5 times
the diameter. All joins must be taped
airtight.
The last bend to each ceiling register
must be a smooth radius so that airflow is
even into the room.
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