BONAIRE PNE2002 Series Control Installation and operation manual

PNE2002 Series Control
Using the
Ducted Evaporative Air Conditioning
with Your
Deluxe Control
Operating & Maintenance
Please keep this important manual in a safe place. It is the owner’s responsibility to ensure that
regular maintenance is carried out on this Ducted Evaporative Air Conditioner. Failure to do so will
void all guarantees beyond statutoryand legal requirements.
www.climatetechnologies.com.au

Manual Comfort Control
Notes
PNE2002 Series Control Page 2
Introduction
Congratulations on your choice
We are delighted you have chosen an air conditioning product from
Climate Technologies to cool your home. It’s an air conditioner we’re
very proud of. Designed and made in Australia by Climate
Technologies, a 100% Australian owned company, it contains the
latest advances in Fresh Air Conditioning technology in a stylish,
attractive cabinet.
Climate Technologies is constantly researching and developing improved product
features and therefore reserves the right to change specifications without notice.
E.&O.E.

Manual Comfort Control
Notes
PNE2002 Series Control Page 3
INTRODUCTION................................................................................................2
CONGRATULATIONS ON YOUR CHOICE......................................................................... 2
DUCTED EVAPORATIVE AIR CONDITIONING ...............................................4
INTRODUCTION .......................................................................................................... 4
UNIT OPERATION ....................................................................................................... 4
Exhaust...............................................................................................................................................4
Bleed-off .............................................................................................................................................5
OPERATING THE CONTROLS.........................................................................6
CONTROL FUNCTIONS ................................................................................................ 6
Using the Fan Mode............................................................................................................................6
Using the Cool Mode..........................................................................................................................6
Pre-Cool..............................................................................................................................................6
CONTROL INSTALLATION & SETUP..............................................................7
Setting up the Dump Valve (Where Fitted).........................................................................................5
PROBLEM SOLVING .................................................................................................... 7
COMMISSIONING CHECK LIST...................................................................................... 8
General...............................................................................................................................................8
Unit - Ducted Evaporative Air Conditioner..........................................................................................8
Ductwork.............................................................................................................................................8
Site......................................................................................................................................................9
Customer Hand Over..........................................................................................................................9
DUCTED EVAPORATIVE AIR CONDITIONER MAINTENANCE ...................10
GENERAL ................................................................................................................ 10
FILTER PADS ........................................................................................................... 10
WATER TANK........................................................................................................... 10
WATER LEVEL / FLOAT VALVE................................................................................... 11
MOTOR AND FAN...................................................................................................... 11
ELECTRICAL............................................................................................................. 11
BLEED OFF.............................................................................................................. 11
PUMP...................................................................................................................... 11
WATER DISTRIBUTION.............................................................................................. 11
WARRANTY.....................................................................................................12
WARRANTY STATEMENT........................................................................................... 12
Conditions And Exclusions...............................................................................................................12
WARRANTY ON REPLACEMENTS PARTS. ................................................................... 13
PERIOD OF WARRANTY – YEARS.............................................................................. 13
PROOF OF PURCHASE ............................................................................................. 14
DEALER / PRODUCT INFORMATION ............................................................................ 14
SERVICE..........................................................................................................15

Manual Comfort Control
Ducted Evaporative Air Conditioning
PNE2002 Series Control Page 4
Ducted Evaporative Air Conditioning
Owners Operating and Maintenance
Introduction
Your ducted evaporative air conditioner is engineered to meet the rigors of our harsh Australian
environment. Operated and maintained in accordance with this manual, it will provide you with years
of quiet, cool andenvironmentally friendly operation. Please take the timeto read this manual.
The principal of your unit is to introduce fresh air, which is washed through the filter pads to provided
cool fresh air. The air is exhausted taking with it any heat loading on the home.
Unit Operation
Exhaust
It is essential for successful operation of evaporative air-conditioning that there be sufficient exhaust
openings in the area to be ventilated. Open doors and windows will usually provide this.
The minimum exhaust opening should be as per the table guide set out below. It is recommended
that ceiling vents or exhaust fans be used where there is any doubt about there being sufficient
exhaust area available. Ceiling exhaust fans or ceiling vents should have a capacity equivalent to
that of the air conditioner.
MODEL MINIMUM EXHAUST
AREA
Medium 0.68m² to 1.48 m²
Large 2.02 m²

Manual Comfort Control
Ducted Evaporative Air Conditioning
PNE2002 Series Control Page 5
Bleed-off
All evaporative air conditioners need some water bleed-off to prevent build-up of mineral deposits in
the system. The correct setting ofthe bleed rate will ultimately govern the life of the unit.
With normal town water supply, bleed rate should be adjusted so that the discharge is not less than
approximately 10 litres per hour. Increased water hardness may require a higher bleed rate and
increased maintenance.
The method for setting the bleed rate is to adjust the patented DIALFLO unit located externally on the
unit.
It is recommended to plumb the bleed-off away from the unit to a down pipe in situations where the
discharge maycause unsightly stains, e.g. Colorbond Roofs.
If dump valve fitted and dumping cyclesactivated, bleed off may not be required.
Dump Valve (Where Fitted)
A dump valve canbe fitted to a unitusing the MANUAL control. There are no timer control functions
available with this control. The dump valve solenoid isactivated or deactivatedwhen the pump
operation is used.

Manual Comfort Control
Operating the Controls
PNE2002 Series Control Page 6
Operating the Controls
Control Functions
The MANUAL control is a simple low voltage controller that allows you to operate each function of the
product as required to keep you home cool. As there is no thermostat in the Manual control it can be
located anywhere that isconvenient to the customer and the installer.
To use the controlyou will need to turn the fan ON, or the fan and cool switches ON to operate .
Using the Fan Mode
Using the fan mode on the Manual control the unit will
operate the fan onlyproviding ventilation in the building.
1. To activate the room air fan, turn the Fan ON / OFF
switch on by toggling the switch to the right.
2. To adjust the speed of the fan, rotate the Fan
Speed control knob. Clockwise will increase
the air and anti-clockwise will decreasethe air.
Your product is fitted with a variable speed fan
motor andtherefore can be adjusted to your desired
level of air.
3. To turn the fan OFF toggle the Fan ON / OFF switch to
the left. The fan will now stop.
Using the Cool Mode
Using the cool mode introduces the pump. When the pump is turned ON water will be pumped around
the water distribution systemsaturating the filter pads.
1. To activate the pump, turn the Cool ON/OFF switch on by toggling the switch to the right. The
pump will now pump water aroundthe water distributorsaturating the filter pads.
2. To turn the pump OFF, toggle the Cool switch to the left and the pump will stop.
Pre-Cool
As the Manual control does nothave a pre-coolfunction, this can be simulated by:
1. Turn ON the Cool switch first and allow the pump to operate for 3 to 5 minutes. This will allow the
filter pads to be saturated with waterbefore the fan starts.
2. After the 3 to 5 minutes is complete, turn ON the Fan switch. The unit will deliver cool fresh air with
in seconds of the fan starting.
If you do not wish to wait for thepre-cool period, the fan can be turned on at the same time as the pump
and the air willeventually become cool as the filters saturate.
NOTE: Normally during the first 10 days of operation a slight odor will be present from the CELDEK filter
pads. This 'new smell' is quite normal, and will quickly disappear as your unit is operated.
Variable Speed
Control Knob Fan ON / OFF
Switch
Pump ON / OFF
Switch

Manual Comfort Control
Control Installation & Setup
PNE2002 Series Control Page 7
Control Installation & Setup
Problem Solving
THIS TROUBLE SHOOTING GUIDE IS A REFERENCE ONLY.
FOR SERVICE OR WARRANTY REQUIREMENTS PLEASE REFER
TO THE END OF THESE INSTRUCTIONS
PROBLEM PROBABLE CAUSE REMEDY
a Black – out a Wait
b Tripped Circuit Breaker b Reset
c Blown Fuse c Replace
Unit fails to
start
d Electrical Fault d Call Climate Technologies Service Provider
a Pump Seized a Isolate power and then take off topof pump
and try to free it. Some lubricantmay help.
Pump fails
to start b Pump Burnt Out b Call Climate Technologies Service Provider
a Float Valve Leaking a Check adjustment or replace sealWater
leaking
from
overflow
b Drain from Celdek Pads b Normal Operation
a Loose Delivery Tube a Check and tighten
b Break in tubing b Replace as necessary
Water
Droplets in
air stream c Pump Delivers Excessive Waterto
Pads c Adjust the Dialflo to reducethe flow
a Inadequate Exhaust a Provide more open areato exhaust stale air
Excessive
humidity b Outside humidity high b Turn pump off.
a Dirty Filters a Clean
b Dry Filters b Check water delivery system. Adjust if
necessary.
Inadequate
Cooling c Dialflo not setcorrectly c Adjust Dialfloso that the pads have even
saturation.
a Unit located near odor source a Remove source
Unpleasant
Odor b New Celdek filter smell b Smell will disappear aftera period of
operation.
Rapid
formation of
white
deposits on
pads
High Mineral Content Bleed off should beset at maximum. More
regular maintenance may be required.

Manual Comfort Control
Control Installation & Setup
PNE2002 Series Control Page 8
Commissioning Check List
General
!All equipment ordered by the customer is installed.
!The unit is level and secure.
!The mains and control wiring arecomplete and the circuitbreaker and GPOare turned ON.
!All Controller functions for the appliance operate.
!All electrical or water connections are tomanufacturers specifications and the relevant electrical or
plumbing standards and codes.
Unit - Ducted Evaporative Air Conditioner
!The water supply line has beenflushed to clear swarf and debris and is free of leaks.
!The tank is free of foreign matterand debris and the water isolating tap is turned ON.
!Water drainpipe work is completed and sealed.
!The water basin fills with waterand the float valve closes correctly when the water level is 35 -
40mm below the overflow level.
!The water pump operates correctly when turned ON at thecontroller.
!The Dialflo water bleed rate is adjusted to suit local water conditions.
!The Superclean Dump Valve (option). The tank drainscorrectly when unitturns off.
!The fan deck iscorrectly located and the fan blade spins freely.
!The fan operates through the entirespeed range.
!The minimum fan speed is correctly set.
!Water distribution is even with the filter pads fitted and the air conditioner operating pump andfan.
!Areas of high waterpressure (Exceeding 500Kpa) a water pressure limitingvalve must be fittedin
accordance with AS3500. Consequential damagefrom high waterpressure is not covered by
warranty.
Ductwork
!All ductwork is completed to plan, correctly supported and airtight, with no bend less than 1.5 x the
ductwork diameter.

Manual Comfort Control
Control Installation & Setup
PNE2002 Series Control Page 9
!Air distribution checked, dampers are adjusted and alloutlets correctly adjusted and wipedclean.
!All roof penetrationsare fully sealed and watertight.
!Man hole cover replaced.
Site
!All rubbish has been removed from inside andon the roof.
Customer Hand Over
!The operation of the Controller.
!The need to open windows and doors for the correctoperation of Fresh Air Conditioning
!The operation of the bleed or dumping system and it’s importance tooperate all the time in ducted
fresh air conditioning
!Maintenance requirements

Manual Comfort Control
Unit Mantenance
PNE2002 Series Control Page 10
DUCTED EVAPORATIVE AIR CONDITIONER MAINTENANCE
General
All Ducted Evaporative Air Conditioners benefit from some general maintenance to ensure continued
cooling efficiency and a longlife. Maintenance is carried out at the beginning andend of summer to start
up and close down your unit.
We recommend that all maintenance work be undertaken by our fully trained and accredited Service
Technicians or an authorized Climate Technologies Service Provider.
The frequency of general maintenance will depend on local operating conditions such as water quality,
air borne dust and pollen.
It is essentialthat your evaporative air conditioner is maintainedin accordance with this manual. Failure
to do so will effect the life ofthe product and reduce the level of efficiency.
For service Australia wide refer to the details on the rear of the manual.
NOTE: The manufacturer and it's service providers reserve the right to refuse service unless
safety and accessibility to the unit can be guaranteed. The cost of any extra equipment required
to provide access to the unit for servicing is the responsibility of the owner.
SAFETY: Prior to commencing any maintenance isolate the unit at the power source. Ensure the
roof is safe to access, your ladder is securely positioned and you're wearing suitable, sturdy
non-slip footwear.
Filter Pads
Visually check filter pads for sagging or blockage. Hose down pads from both sides to remove any
build up of salts, dust and pollen. In dusty areas more regular cleaning is recommended. Check the
water distributor, making sure it is clear and free from blockage. Failure to do so may lead to uneven
water distribution and therefore less efficient operation.
Water Tank
It is important to keep the water tank clean and free from sediment and algae growth. To clean the
tank, use a soft brush or similar. Wipe allsurfaces in the tank while it is full of water (DO NOT FORGET
THE PUMP STRAINER). Drain the tank by removing the 40mm standpipe. It may be necessary to
repeat this procedure if the tankis very dirty.
Safety: Wet roofsare dangerous – Take Care When Draining Tank.

Manual Comfort Control
Unit Mantenance
PNE2002 Series Control Page 11
Water Level / Float Valve
The water level should be set at nominal 35 - 40mm from the top of the overflow before filter pads are
saturated. After run off from the operating pump / filters the level from the top of the overflow fitting
should be 25 – 30mm. The float valve is a mechanical type and is factory set. If it requires adjustment
keep bends tight.
If the valve isleaking the seal may require cleaning or replacing.
"Turn the water off
"Remove the split pin and then float arm.
"Remove piston and clean or turnseal.
"Flush system
"Replace piston, float armand split pin.
Note: Water supply line to float valve must be flushed before connecting.
Note: Some discharge from the overflow may be experienced after shut down due to water
draining back from the Celdek pads. This is normal.
Motor and Fan
Check that the fan spinsfreely and that there is no buildup on the blades.
Electrical
No general maintenance is required to the electrical system.
A Qualified Electrician should only carryout electricalconnections and maintenance.
Bleed Off
The bleed rate should be checked to ensure it is adequate and that there is no build up of mineral
deposits in or on your air conditioner. White deposits indicate high mineral content and the Bleed Rate
should be increased. If it is at maximum and the deposits are still forming, then more regular
maintenance is required.
Pump
Check the pump spins freely and that thestrainer is clean.
Water Distribution
Check the water distribution system for blockage. Check the delivery tube for kinks or holes. Check
that the clamps are secure andin place.

Manual Comfort Control
Warranty – Australia ONLY
PNE2002 Series Control Page 12
Warranty
Warranty Statement.
Subject to the following conditions we provide, from the dated proof of purchase, the
following warranty:
Any part found to be defective in workmanship or material within the period of warranty will be
replaced free of charge.
The structural warranty covers any structural components within the unit, which fail to perform
their intended function due to faulty manufacture or deterioration within the warranty period.
Conditions And Exclusions
•Travelling time and mileage are included within 30km of either your authorized Climate
Technologies dealer or service provider’s premises. Customers in areas other than the above
are responsible forany travellingtime and mileage requiredto carry out warranty repairs.
•The product must have been installed in the manner prescribed by local statutory regulations
and to the manufacturer’s specifications by a qualified person.
•Service within the terms of this warranty will be recognized where we are satisfied that the
appliance or part was supplied within the relevant time limits. Documents of purchase and
Dealer/Installerinformation will assistin this process.
•A charge will be made for work or a service call where there is nothing wrong with the
appliance or where the defective operation of the appliance is due to failure of electricity or
water supply, or where defects are caused by neglect, incorrect application, abuse or by
accidental damage of the appliance, or by an unauthorized person attempting to repair the
appliance.
•No responsibility will be accepted for outside elements such as pests, animals, pets and vermin
that may cause damage to theunit.
•Harsh environmental situations such as salt air that may cause cabinet or electronic damage can
not be considered warranty.
•Claims for damage to contents, carpet, walls, ceilings, foundationsor any other consequential loss
either direct or indirect resulting from, power spikes, incorrect operation, incorrect installation or
faulty product are excluded.
NOTE: In addition to this warranty, the Trade Practices Actand similar laws in each state provide the
owner, under certain circumstances, with minimum statutory rights in relation to the product.
This warranty must be read subject to that legislation andnothing in this warranty has the effect of
excluding,restricting or modifying thoserights.

Manual Comfort Control
Warranty – Australia ONLY
PNE2002 Series Control Page 13
Warranty On Replacements Parts.
Parts replace under warranty are warranted for the balance of the original warrantyperiod.
Period Of Warranty – Years
RESIDENTIAL COMMERCIALUnit Components Parts Labour Parts Labour
Aluminium Cabinet Structure
Louvre Panels 10111
All Electrical Components 2 1 1 1
** All other components 1 1 1 1
** Filter pads are a consumableitem and therefore are not covered by the above warranty periods.

Manual Comfort Control
Warranty – Australia ONLY
PNE2002 Series Control Page 14
Proof Of Purchase
It is important that the name of the Dealer or Retailer from whom you purchased your product and the
name of the installer is recorded on this page. The installer is responsible for the correct installation,
start up and demonstrating the operation of this product. He is also responsible for issuing the relevant
certificates ofcompliance for the electricaland gas connections. (These may differ from state to state)
Please attach yourproof of purchasehere. Your receipt is your warrantyand will be requiredto validate
any warranty.
Dealer / Product Information
Dealer/Retailer:
Dealer Address:
Dealer Phone Number:
Unit Model Number:
Serial No:
Date Installed:
Installed by:

Manual Comfort Control
Warranty – Australia ONLY
PNE2002 Series Control Page 15
SERVICE.
A qualified service technician should conduct any service work carried out on your ducted gas central
heating or cooling product. It is important thatperiodical service is carried out on your product to ensure
your will receive the efficiency benefits the product provides.
An authorized ClimateTechnologiesservice provider must carry out warranty service.
For Metro Service only ring the numbers below.
South Australia [phone]
NSW / ACT [phone]
Western Australia [phone]
Victoria [phone]
or
[phone]
Outside Metro areas pleasecontact your nearest Climate TechnologiesService Provider.
New Zealand (Aber Ltd.) 0800 161 161

PNE2002 Series 6052223/A
Manufactured by:
A
BN 13 001 418 042
A
delaide Site
26 Nylex Avenue
SALISBURY SA 5108
Phone [phone]
Fa
x
(
08
)
8283 0401
Leeton Site
9-11 McKay Avenue
LEETON NSW 2705
Phone [phone]
Fax
[phone]