Bosch Rexroth IndraMotion MTX 11 VRS Instructions for use

Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics

Rexroth IndraMotion
MTX 11VRS
Standard NC Operation
Application Manual
DOK-MTX***-NC*OP***V11-AP01-EN-P
RS-c3fc5ae9d4f4c06b0a6846a0014c87b8-1-en-US-3
This documentation describes the operation of the standard user interface of
the control NC of the Rexroth IndraMotion MTX.
Edition Release Date Notes
120-2501-B306/EN -01 09.2010 First edition for 11VRS
Copyright © Bosch Rexroth AG, 2010
Copying this document, giving it to others and the use or communication of the
contents thereof without express authority, are forbidden. Offenders are liable
for the payment of damages. All rights are reserved in the event of the grant of
a patent or the registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and may not be
deemed to be guaranteed unless expressly confirmed in the contract. All rights
are reserved with respect to the content of this documentation and the availa‐
bility of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr a. Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
System Development Machine Tools BeZe (EgWi/MePe)
Note This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revision
Bosch Rexroth AG DOK-MTX***-NC*OP***V11-AP01-EN-P
Rexroth IndraMotion MTX 11VRS Standard NC Operation

Table of Contents
Page
1 Introduction.................................................................................................................. 11
1.1 About this Documentation..................................................................................................................... 11
1.1.1 Purpose............................................................................................................................................. 11
1.1.2 Structure............................................................................................................................................ 11
1.1.3 Notation, Fonts, Symbols.................................................................................................................. 11
1.2 Prerequisites......................................................................................................................................... 11
2 Important Instructions for Use...................................................................................... 13
2.1 Appropriate Use.................................................................................................................................... 13
2.1.1 Introduction........................................................................................................................................ 13
2.1.2 Areas of Use and Application............................................................................................................ 13
2.2 Inappropriate Use................................................................................................................................. 14
3 Safety Instructions for Electric Drives and Controls .................................................... 15
3.1 Definitions of Terms.............................................................................................................................. 15
3.2 General Information.............................................................................................................................. 16
3.2.1 Using the Safety Instructions and Passing Them on to Others......................................................... 16
3.2.2 Requirements for Safe Use............................................................................................................... 16
3.2.3 Hazards by Improper Use.................................................................................................................. 17
3.3 Instructions with Regard to Specific Dangers....................................................................................... 18
3.3.1 Protection Against Contact with Electrical Parts and Housings......................................................... 18
3.3.2 Protective Extra-Low Voltage as Protection Against Electric Shock ................................................ 19
3.3.3 Protection Against Dangerous Movements....................................................................................... 19
3.3.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 21
3.3.5 Protection Against Contact With Hot Parts........................................................................................ 21
3.3.6 Protection During Handling and Mounting......................................................................................... 21
3.3.7 Battery Safety.................................................................................................................................... 22
3.3.8 Protection Against Pressurized Systems........................................................................................... 22
3.4 Explanation of Signal Words and the Safety Alert Symbol................................................................... 23
4 Operating Elements..................................................................................................... 25
4.1 Control Panel and Keyboard................................................................................................................. 25
4.2 Machine Control Panel......................................................................................................................... 26
4.3 Basic Screen Layout............................................................................................................................. 26
4.4 Operating Areas and OP keys.............................................................................................................. 27
4.5 Machine Status Area............................................................................................................................ 29
4.5.1 Layout of the Machine Status Area................................................................................................... 29
General........................................................................................................................................... 29
Channel-independent Control States............................................................................................. 29
Channel States............................................................................................................................... 30
Diagnostic Messages..................................................................................................................... 30
Logo Area....................................................................................................................................... 31
4.6 Status Bar............................................................................................................................................. 32
DOK-MTX***-NC*OP***V11-AP01-EN-P
Rexroth IndraMotion MTX 11VRS Standard NC Operation
Bosch Rexroth AG I/301
Table of Contents

Page
4.6.1 Structure of the Status Line............................................................................................................... 32
General........................................................................................................................................... 32
Application-dependent Area .......................................................................................................... 32
System Area................................................................................................................................... 33
4.6.2 Function of the Status Line................................................................................................................ 33
5 General Operation and Visualization........................................................................... 35
5.1 Visualization Symbols........................................................................................................................... 35
5.2 Basic NC Screen.................................................................................................................................. 38
5.2.1 Overview............................................................................................................................................ 38
5.2.2 Position Display................................................................................................................................. 38
Display Content.............................................................................................................................. 38
Coordinates.................................................................................................................................... 39
Coordinate Systems....................................................................................................................... 40
5.2.3 Technology Display........................................................................................................................... 41
Display Content.............................................................................................................................. 41
5.2.4 Drive Configuration for Spindle Torque and Performance................................................................. 42
5.2.5 Program Section Display................................................................................................................... 43
Display Content.............................................................................................................................. 43
5.2.6 Program Nesting Display................................................................................................................... 44
Display Content ............................................................................................................................. 44
5.2.7 ZO Display......................................................................................................................................... 45
Display Content ............................................................................................................................. 45
5.2.8 ZO Table Display............................................................................................................................... 45
Display Content ............................................................................................................................. 45
5.2.9 Placement Display............................................................................................................................. 45
Display Content ............................................................................................................................. 45
5.2.10 Placement Table Display................................................................................................................... 45
Display Content ............................................................................................................................. 45
5.2.11 Tool Display....................................................................................................................................... 46
Display Content ............................................................................................................................. 46
5.2.12 Tool Correction Display..................................................................................................................... 46
Display Content ............................................................................................................................. 46
5.2.13 Tool Correction Register Display....................................................................................................... 47
Display Content ............................................................................................................................. 47
5.2.14 Precision Correction Display............................................................................................................. 48
Display Content ............................................................................................................................. 48
5.2.15 Online Correction Display.................................................................................................................. 48
Display Content ............................................................................................................................. 48
5.2.16 G Code Display................................................................................................................................. 48
Display Content ............................................................................................................................. 48
5.2.17 M Code Display................................................................................................................................. 48
Display Content ............................................................................................................................. 48
5.2.18 Input Tool Display ............................................................................................................................. 49
Display Content ............................................................................................................................. 49
5.2.19 Program Coordinate Display............................................................................................................. 49
Bosch Rexroth AG DOK-MTX***-NC*OP***V11-AP01-EN-P
Rexroth IndraMotion MTX 11VRS Standard NC Operation
II/301
Table of Contents

Page
Display Content ............................................................................................................................. 49
5.2.20 System Message Display.................................................................................................................. 49
Display Content ............................................................................................................................. 49
5.3 Two-channel Display............................................................................................................................ 50
5.3.1 Usage................................................................................................................................................ 50
5.3.2 Principal Display Structure................................................................................................................ 51
5.3.3 Operation and Navigation.................................................................................................................. 53
5.4 MTX Navigator...................................................................................................................................... 54
5.4.1 General.............................................................................................................................................. 54
Characteristics of the MTX Navigator............................................................................................. 54
Context-dependent Functions of the MTX Navigators.................................................................... 56
5.4.2 Operation........................................................................................................................................... 56
General........................................................................................................................................... 56
Switching Between Tree and List................................................................................................... 57
Navigation in the Tree.................................................................................................................... 57
Navigation in the List...................................................................................................................... 57
5.4.3 Functions........................................................................................................................................... 58
General Functions.......................................................................................................................... 58
Program Selection Functions......................................................................................................... 64
Directory Functions......................................................................................................................... 64
File Functions................................................................................................................................. 66
5.5 Winlock................................................................................................................................................. 68
5.5.1 General.............................................................................................................................................. 68
5.5.2 Active Winlock................................................................................................................................... 68
5.5.3 Deactivating Winlock......................................................................................................................... 69
5.5.4 Closing the User Interface................................................................................................................. 69
5.6 Overview on Active Corrections............................................................................................................ 69
5.6.1 Usage................................................................................................................................................ 69
5.6.2 Principle Structure of the Application: Overview on Active Corrections............................................ 70
5.6.3 Operation and Navigation.................................................................................................................. 73
6 Operation Modes......................................................................................................... 75
6.1 Automatic.............................................................................................................................................. 75
6.1.1 Single Block....................................................................................................................................... 75
6.1.2 Single Step........................................................................................................................................ 75
6.1.3 Program Block................................................................................................................................... 75
6.1.4 Continuous Block............................................................................................................................... 75
6.1.5 Block Search/Block Pre-run............................................................................................................... 75
Overview......................................................................................................................................... 75
Design of the Screen Layout.......................................................................................................... 76
Header ........................................................................................................................................... 76
Main Area ...................................................................................................................................... 76
Status line....................................................................................................................................... 76
Functional Scope of the Block Search............................................................................................ 77
Functional Scope: Block Pre-run.................................................................................................... 77
Function Keys in the Applications of Block Search and Block Pre-run........................................... 78
DOK-MTX***-NC*OP***V11-AP01-EN-P
Rexroth IndraMotion MTX 11VRS Standard NC Operation
Bosch Rexroth AG III/301
Table of Contents

Page
Returning to Contour with Block Pre-run........................................................................................ 79
Adjustment Screens....................................................................................................................... 80
6.1.6 Leaving from Contour from Contour/Returning to Contour................................................................ 86
Overview......................................................................................................................................... 86
Operating Steps.............................................................................................................................. 87
6.2 MDI - Manual Data Input ...................................................................................................................... 89
6.2.1 MDI-Editor ........................................................................................................................................ 89
6.2.2 Options ............................................................................................................................................. 91
6.2.3 Processing an MDI Block.................................................................................................................. 92
6.2.4 Processing Several MDI Blocks ....................................................................................................... 93
Processing Single Blocks............................................................................................................... 93
Processing one Block of the NC Blocks......................................................................................... 93
6.2.5 Processing a Subroutine................................................................................................................... 94
6.2.6 Applying NC Blocks from the MDI-Editor to an NC Program............................................................. 95
6.3 Manual Mode........................................................................................................................................ 95
6.3.1 Suboperation Modes......................................................................................................................... 95
6.3.2 Jogging Options................................................................................................................................. 95
6.3.3 Functions in Manual Mode................................................................................................................ 96
Setting Reference Position to Zero ................................................................................................ 96
Determining the Zero Point............................................................................................................. 99
Tool Measurement........................................................................................................................ 105
7 Programming............................................................................................................. 113
7.1 Overview............................................................................................................................................. 113
7.2 NC Program Creation......................................................................................................................... 113
7.2.1 Overview.......................................................................................................................................... 113
7.2.2 Functions under File........................................................................................................................ 114
File - Save.................................................................................................................................... 114
File - Save As............................................................................................................................... 115
File - New..................................................................................................................................... 115
File - Open.................................................................................................................................... 115
File - Print..................................................................................................................................... 115
File - Exit NC Editor...................................................................................................................... 116
File - Exit All NC Editors............................................................................................................... 116
7.2.3 Functions under Edit........................................................................................................................ 116
Edit - Undo.................................................................................................................................... 116
Edit - Redo.................................................................................................................................... 116
Edit - Cut (Block).......................................................................................................................... 116
Edit - Copy (Block)........................................................................................................................ 117
Edit - Paste (Block)....................................................................................................................... 117
Edit - Select Line.......................................................................................................................... 117
Edit - Select All............................................................................................................................. 117
7.2.4 Functions under Navigate................................................................................................................ 117
Edit - Search................................................................................................................................. 117
Edit - Next Error............................................................................................................................ 117
Edit - Previous Error..................................................................................................................... 117
Bosch Rexroth AG DOK-MTX***-NC*OP***V11-AP01-EN-P
Rexroth IndraMotion MTX 11VRS Standard NC Operation
IV/301
Table of Contents

Page
Edit - Go to Beginning of File........................................................................................................ 117
Edit - Go to End of File................................................................................................................. 117
7.2.5 Functions Paste............................................................................................................................... 118
Paste - Master Dimension............................................................................................................ 118
Paste - NC Block Sequences....................................................................................................... 118
Paste - GNP Geometry (Software License).................................................................................. 119
Paste - GNP Cycle (Software License)........................................................................................ 119
Paste - Paste Cycle ..................................................................................................................... 119
7.2.6 Functions under Tools..................................................................................................................... 122
Tools- Block Numbers.................................................................................................................. 122
Automatic NC Block Numbering On/Off....................................................................................... 123
Automatic CPL Block Numbering On/Off...................................................................................... 123
NC Block Numbering.................................................................................................................... 123
CPL Block Numbering.................................................................................................................. 123
NC Simulation............................................................................................................................... 123
Options......................................................................................................................................... 123
7.2.7 GNP Correction Function................................................................................................................ 124
7.2.8 Text Editor....................................................................................................................................... 124
7.2.9 Online Help: NC Programming Instructions .................................................................................... 124
7.2.10 Interruption of the Connection......................................................................................................... 124
7.2.11 Export Cycles / Import Cycles......................................................................................................... 125
Basics........................................................................................................................................... 125
Call Export Cycles / Import Cycles............................................................................................... 125
Export Cycles............................................................................................................................... 127
Import Cycles................................................................................................................................ 128
7.3 Variable Editor.................................................................................................................................... 129
7.3.1 Overview.......................................................................................................................................... 129
Variable Editor.............................................................................................................................. 129
Screen Layout.............................................................................................................................. 129
Variable Lists................................................................................................................................ 130
7.3.2 Operating Active List....................................................................................................................... 130
Value Entry................................................................................................................................... 130
Function Keys in the Active Variable List..................................................................................... 131
Function Keys in the Variable Editor............................................................................................ 133
7.4 Editor to Define SD Variables............................................................................................................. 136
7.4.1 Usage.............................................................................................................................................. 136
7.4.2 General Structure of the Editor to Define SD Variables.................................................................. 138
7.4.3 Operation and Navigation................................................................................................................ 139
7.5 D-Corrections, Zero Offsets and Placements..................................................................................... 141
7.5.1 Overview.......................................................................................................................................... 141
Editor for NC Data........................................................................................................................ 141
Screen Layout.............................................................................................................................. 141
NC Data Tables............................................................................................................................ 143
7.5.2 Operation......................................................................................................................................... 143
Value Entry................................................................................................................................... 143
function keys in the Table Editor.................................................................................................. 145
DOK-MTX***-NC*OP***V11-AP01-EN-P
Rexroth IndraMotion MTX 11VRS Standard NC Operation
Bosch Rexroth AG V/301
Table of Contents

Page
7.5.3 Zero Point Offsets............................................................................................................................ 146
General Information on Zero Offsets............................................................................................ 146
Zero Offset Editor......................................................................................................................... 147
7.5.4 D-Corrections.................................................................................................................................. 151
General Information on D-Corrections.......................................................................................... 151
Operating the D-Correction Editor................................................................................................ 152
7.5.5 Placements...................................................................................................................................... 155
General Information on Placements............................................................................................. 155
Operating the Placement Editor................................................................................................... 155
8 Tool Management...................................................................................................... 159
8.1 Overview............................................................................................................................................. 159
8.1.1 General............................................................................................................................................ 159
8.1.2 Data Management .......................................................................................................................... 159
8.1.3 Screen Layout................................................................................................................................. 159
Structure Tool List........................................................................................................................ 159
Structure Tool Editor..................................................................................................................... 160
8.2 Operation............................................................................................................................................ 162
8.2.1 Value Entry...................................................................................................................................... 162
Navigation and Selection of Cells................................................................................................. 162
Editing Values .............................................................................................................................. 163
Additive Value Entry..................................................................................................................... 163
8.2.2 Function Keys in the Tool Management.......................................................................................... 164
8.2.3 M Keys for Tool List Display............................................................................................................ 164
8.2.4 Tool List Display.............................................................................................................................. 165
List Contents................................................................................................................................. 165
Display formats............................................................................................................................. 165
Functions in the Tool List Display................................................................................................. 175
8.2.5 Tool Editors..................................................................................................................................... 182
Differences in Behavior Between Adding and Editing.................................................................. 182
Container Contents....................................................................................................................... 182
Basic Data.................................................................................................................................... 184
Location and Tool Status Data..................................................................................................... 184
User Tool Data............................................................................................................................. 185
Technology data........................................................................................................................... 185
Edge Data..................................................................................................................................... 186
Geometry Limits........................................................................................................................... 186
Bitmap Display.............................................................................................................................. 187
Functions in the Tool Editor.......................................................................................................... 187
M Keys in the Tool Editor............................................................................................................. 188
9 System Switching....................................................................................................... 189
9.1 Channel Dialog................................................................................................................................... 189
9.1.1 Usage.............................................................................................................................................. 189
9.1.2 General Structure of the Channel Dialog......................................................................................... 189
Bosch Rexroth AG DOK-MTX***-NC*OP***V11-AP01-EN-P
Rexroth IndraMotion MTX 11VRS Standard NC Operation
VI/301
Table of Contents

Page
9.1.3 Operation and Navigation................................................................................................................ 192
10 Diagnostics................................................................................................................ 193
10.1 Diagnostic Display ............................................................................................................................. 193
10.1.1 Overview.......................................................................................................................................... 193
10.1.2 Filter ................................................................................................................................................ 194
10.1.3 Detailed View ................................................................................................................................. 195
10.1.4 HTML Information............................................................................................................................ 196
10.1.5 Interrupting Connection................................................................................................................... 198
10.2 Logbook.............................................................................................................................................. 198
10.2.1 Overview.......................................................................................................................................... 198
10.2.2 Logbook Selection........................................................................................................................... 198
10.2.3 Deleting a Logbook.......................................................................................................................... 199
10.2.4 Updating Display............................................................................................................................. 199
10.2.5 Export.............................................................................................................................................. 200
10.2.6 Filters............................................................................................................................................... 200
10.3 Field bus Diagnostics ........................................................................................................................ 201
10.4 NC-PLC Interface Signals................................................................................................................... 204
10.4.1 Usage.............................................................................................................................................. 204
10.4.2 General Structure of the Interface Signal Display........................................................................... 205
10.4.3 Operation and Navigation................................................................................................................ 206
10.5 Variable Lists and Parameter Lists..................................................................................................... 207
10.5.1 Usage.............................................................................................................................................. 207
10.5.2 General Structure of the Variable and Parameter lists.................................................................... 208
10.5.3 Operation and Navigation................................................................................................................ 209
10.6 MTX System Status............................................................................................................................ 213
10.6.1 Introduction...................................................................................................................................... 213
10.6.2 Status Information........................................................................................................................... 214
10.6.3 Restarting NC.................................................................................................................................. 214
10.6.4 Starting/Stopping the PLC............................................................................................................... 215
10.6.5 Saving Details.................................................................................................................................. 215
10.6.6 Firmware Information....................................................................................................................... 215
10.6.7 Startup Configuration....................................................................................................................... 216
Startup.......................................................................................................................................... 216
Startup Mode................................................................................................................................ 217
10.7 PLC Variable List................................................................................................................................ 219
10.7.1 Usage.............................................................................................................................................. 219
10.7.2 General Structure of the PLC Variable List..................................................................................... 220
10.7.3 Operation and Navigation................................................................................................................ 221
11 Extended Functionality............................................................................................... 227
11.1 NC-Analyzer....................................................................................................................................... 227
11.1.1 Overview.......................................................................................................................................... 227
Purpose of the NC-Analyzer......................................................................................................... 227
Properties of the NC-Analyzer...................................................................................................... 227
DOK-MTX***-NC*OP***V11-AP01-EN-P
Rexroth IndraMotion MTX 11VRS Standard NC Operation
Bosch Rexroth AG VII/301
Table of Contents

Page
Error Search in the Program ........................................................................................................ 227
11.1.2 Starting the NC-Analyzer................................................................................................................. 228
Starting the NC-Analyzer.............................................................................................................. 228
Workspace.................................................................................................................................... 228
11.1.3 User Interface.................................................................................................................................. 229
Overview....................................................................................................................................... 229
Status Line.................................................................................................................................... 229
Header Information....................................................................................................................... 230
Workspaces.................................................................................................................................. 230
F-Keypad...................................................................................................................................... 231
Finding Text.................................................................................................................................. 232
Resetting Window Properties....................................................................................................... 232
11.1.4 Operating Principle of the NC-Analyzer........................................................................................... 233
General......................................................................................................................................... 233
Selecting the Program.................................................................................................................. 233
Channel Selection........................................................................................................................ 233
Processing NC Program using the NC-Analyzer.......................................................................... 234
Displaying NC Program................................................................................................................ 234
Setting and Editing Breakpoints................................................................................................... 235
Monitoring and Editing Variables.................................................................................................. 237
Messages in the "Output" Window .............................................................................................. 240
Active Program after Abort........................................................................................................... 241
Messages of the NC-Analyzer...................................................................................................... 241
User Reactions on Errors and Messages..................................................................................... 242
Error Messages............................................................................................................................ 242
Abbreviations................................................................................................................................ 245
11.2 Energy Monitor................................................................................................................................... 245
11.2.1 Overview.......................................................................................................................................... 245
Purpose of the Energy Monitor..................................................................................................... 245
Properties of the Energy Monitor ................................................................................................. 246
Components................................................................................................................................. 246
11.2.2 Commissioning the Energy Monitor................................................................................................. 246
Prerequisites................................................................................................................................. 246
Configuration of the Energy Monitors - Drives.............................................................................. 246
Configuration of the Energy Monitor - Auxiliary Equipment.......................................................... 247
11.2.3 Working with the Energy Monitor..................................................................................................... 247
Starting the Energy Monitor.......................................................................................................... 247
Total Energy consumption............................................................................................................ 247
Energy Consumption of the Drives............................................................................................... 248
Energy Consumption of the Auxiliary Equipment......................................................................... 249
11.3 Power Monitor..................................................................................................................................... 250
11.3.1 Overview.......................................................................................................................................... 250
Purpose of the Power Monitor...................................................................................................... 250
Properties of the Power Monitor .................................................................................................. 250
Components................................................................................................................................. 250
11.3.2 Commissioning the Power Monitor.................................................................................................. 250
Bosch Rexroth AG DOK-MTX***-NC*OP***V11-AP01-EN-P
Rexroth IndraMotion MTX 11VRS Standard NC Operation
VIII/301
Table of Contents