Siemens SINUMERIK 840D Manual

Operator’s Guide 03/2004 Edition
sinumerik
SINUMERIK 840D/810D
HMI Embedded

SINUMERIK 840D/810D
HMI Embedded
03.04 Edition
Operator's Guide
Introduction 1
Operator Components/
Operating Sequences
2
Operating Example 3
Machine
Operating Area
4
Parameters
Operating Area
5
Program
Operating Area
6
Services
Operating Area
7
Diagnosis
Operating Area
8
Start-Up
Operating Area
9
Service 10
Appendix A
Valid for
Control Software version
SINUMERIK 840D powerline 7
SINUMERIK 840DE powerline (export version) 7
SINUMERIK 840Di 3
SINUMERIK 840DiE (export version) 3
SINUMERIK 810D powerline 7
SINUMERIK 810DE powerline (export version) 7

SINUMERIK® Documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" columns.
Status code in the "Remarks" column:
A .... New documentation.
B .... Unrevised reprint with new Order No.
C .... Revised edition with new status.
Edition Order No. Remarks
02.01 6FC5298-6AC00-0BP0 A
11.01 6FC5298-6AC00-0BP1 C
11.02 6FC5298-6AC00-0BP2 C
03.04 6FC5298-6AC00-0BP3 C
Trademarks
SIMATIC, SIMATIC HMI, SIMATIC NET, SIROTEC, SINUMERIKand SIMODRIVEare registered
trademarks of Siemens AG. The other designations in this publication may also be trademarks, the use of
which by third parties may constitute copyright violation.
Additional information is available on the Internet under:
http://www.siemens.com/motioncontrol
This publication was produced with with WinWord V 7.0
and Designer V 4.0.
© Siemens AG, 1995-2004. All rights reserved
Other functions not described in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
We have checked that the contents of this documentation correspond
to the hardware and software described. Nonetheless, differences
might exist and therefore we cannot guarantee that they are completely
identical. The information contained in this document is, however,
reviewed regularly and any necessary changes will be included in the
next edition. We welcome suggestions for improvement.
Subject to change without prior notice
Order No. 6FC5298-6AC00-0BP3
Printed in Germany
Siemens Aktiengesellschaft

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Preface
Structure of the
documentation
The SINUMERIK documentation is organized in 3 parts:
• General Documentation
• User Documentation
• Manufacturer/Service Documentation
Target group This document is designed for machine tool users. The document
describes in detail all the technical facts an operator needs to
understand how to operate the SINUMERIK 840D, 840Di, 810D
control systems.
Hotline If you have any questions, please get in touch with our hotline:
A&D Technical Support
Phone.: [phone] - 222
Fax: [phone] - 223
If you have any questions about the documentation (suggestions,
corrections etc.), please send a fax or e-mail to:
Fax: [phone] - 2176
E-mail: [email protected]
Fax form: See the reply form at the end of the document.
Internet address http://www.siemens.com/motioncontrol
SINUMERIK 840D
powerline
SINUMERIK 810D
powerline
Since 09.2001 the
• SINUMERIK 840D powerline and
• SINUMERIK 840DE powerline (export version)
have been available with improved performance. The hardware
description below contains a list of the available powerline modules:
References: /PHD/ SINUMERIK 840D Configuration Manual
Since 12.2001 the
• SINUMERIK 810D powerline and
• SINUMERIK 810DE powerline (export version)
have been available with improved performance. The hardware
description below contains a list of the available powerline modules:
References: /PHC/ SINUMERIK 810D Configuration Manual

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Export version
Function 810DE 840DE
Five axis machining package −−
Handling transformation package, (five axes) −−
Multi-axis interpolation, (> four axes) −−
Helical interpolation, 2D+6 −−
Synchronized actions, stage 2 −O1)
Measurements, stage 2 −O1)
Adaptive control O1) O1)
Continuous dressing O1) O1)
Utilization of compile cycles, (OEM) −−
Sag compensation, multi-dimensional −O1)
- Function not available
1) restricted functionality
Standard scope This Operator’s Guide describes the functionality of the standard
scope. Extensions or changes made by the machine tool
manufacturer are documented by the machine tool manufacturer.
Please contact your local Siemens office for more detailed information
about other SINUMERIK 840D, 810D publications, and publications
that apply to all SINUMERIK controls (e.g. universal interface,
measuring cycles, etc.).
Other functions not described in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
Validity Catalog NC 60 is definitive in terms of the validity of the functions
/BU/ Machine Tools, catalog NC 60

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Structure of the
descriptions
Wherever sensible and possible, all functions and operating options
have been described using the same internal structure. By structuring
the explanations in different information levels, we have made it
possible for users to specifically access the required information.
Explanation of symbols
Function
This theoretical part serves as a learning document, particularly for
those who are new to the world of NC applications. Important
information about understanding operating functions is offered to
users at this point.
You should work through the manual at least once to get an overview
of the operational scope and performance capability of your
SINUMERIK control.
Operating sequence
This point shows the sequence of key operations which need to be
executed. Any inputs or additional information required in the
individual operating steps are described next to the pictures of the
keys.
Notes
This symbol is always displayed in this document to draw your
attention to an important item of information in a more complex
description.
Machine manufacturer
For safety reasons some functions are locked against unauthorized
access. The machine manufacturer can influence or change the
described functional behavior. Always refer to the information and
specifications provided by the machine manufacturer.
Further information
For safety reasons some functions are locked against unauthorized
access. The machine manufacturer can influence or change the
described functional behavior. Always refer to the information and
specifications provided by the machine manufacturer.
Reference notes
You will find this symbol wherever further information on a particular
topic can be looked up in specialist literature.
A complete list of available literature is included in the Appendix of
this Operator's Guide.

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Ordering data option
In this documentation you will find the symbol shown on the left with a
reference to an ordering data option. The function described will only
be executable if the control contains the designated option.
Warning Information The following warning notices with varying degrees of significance are
used in the document:
Danger
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury or in substantial property damage.
Warning
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury or in substantial property
damage.
Caution
Used with the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury
or in property damage.
Caution
Used without safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property damage.
Notice
Used without the safety alert symbol indicates a potential situation
which, if not avoided, may result in an undesirable result or state.

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Principle Your SIEMENS 840D, 810D is designed using state-of-the-art
technology in conformity with recognized safety regulations,
standards and specifications.
Supplementary devices The applications of SIEMENS controls can be expanded by adding
special additional devices, equipment and expansions supplied by
SIEMENS.
Personnel Only properly trained, authorized, reliable personnel must be
allowed to use this equipment. No-one without the necessary training
must be allowed to operate the control, even temporarily.
The areas of responsibility assigned to personnel involved in setting
up, operating and maintaining the equipment must be clearly
specified and their compliance verified.
Procedure Before the control is started up, personnel responsible for its
operation must have read and understood the Operator's Guides. The
company using this equipment is also obliged to carry out
continuous monitoring of the overall technical condition of the
equipment (with a view to identifying externally visible defects and
damage as well as changes in the operating behavior of the control).
Servicing Repairs to equipment may only be carried out by personnel specially
trained and qualified for the application in question in accordance
with the provisions specified in the maintenance and servicing guides.
All relevant safety regulations must be followed.
The following are deemed as improper usage and exclude the
manufacturer from all liability:
Any usage or application incompatible with or beyond the scope of
the items specified above.
Cases where the control is operated in a technically imperfect
condition, without due provision for safety considerations and/or
hazards, or in contravention with any of the instructions in the relevant
documentation.
Cases where faults which could affect safety are not remedied before
starting up the control.

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Any modification, bypassing or decommissioning of equipment on
the control whose intended purpose is to ensure proper functioning,
unrestricted use of equipment and/or active and passive safety.
Unforeseen danger can arise with reference to:
• life and limb of personnel,
• the control, machine or other assets of the owner and the user.
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