Bosch Rexroth NYCe 4000 User manual

NYCe 4000
Multi-axis motion control system
Hardware System Manual
Project Planning Manual
R911337671
Edition 18

NYCe 4000
Multi-axis motion control system
Hardware System Manual
Project Planning Manual
DOK-NY4000-HW***SYSTEM-PR18-EN-E
RS-eb2ca56b361ca3f60a6846a501caac28-18-en-US-9
Edition Release Date Notes
DOK-NY4000-HW***SYSTEM-PR01-EN-
E
09/2012 First edition
DOK-NY4000-HW***SYSTEM-PR02-EN-
E
01/2013 2nd edition
DOK-NY4000-HW***SYSTEM-PR03-EN-
E
09/2013 3rd edition
DOK-NY4000-HW***SYSTEM-PR04-EN-
E
06/2014 4th edition
DOK-NY4000-HW***SYSTEM-PR05-EN-
E
03/2015 5th edition
DOK-NY4000-HW***SYSTEM-PR06-EN-
E
04/2016 6th edition
DOK-NY4000-HW***SYSTEM-PR07-EN-
E
11/2016 7th edition
DOK-NY4000-HW***SYSTEM-PR08-EN-
E
12/2017 8th edition
DOK-NY4000-HW***SYSTEM-PR09-EN-
E
03/2018 9th edition
DOK-NY4000-HW***SYSTEM-PR10-EN-
E
07/2018 10th edition
DOK-NY4000-HW***SYSTEM-PR11-EN-
E
03/2019 11th edition
DOK-NY4000-HW***SYSTEM-PR12-EN-
E
08/2019 12th edition
DOK-NY4000-HW***SYSTEM-PR13-EN-
E
06/2020 13th edition
DOK-NY4000-HW***SYSTEM-PR14-EN-
E
07/2020 14th edition
DOK-NY4000-HW***SYSTEM-PR15-EN-
E
03/2021 15th edition
DOK-NY4000-HW***SYSTEM-PR16-EN-
E
08/2021 16th edition
DOK-NY4000-HW***SYSTEM-PR17-EN-
E
11/2021 17th edition
DOK-NY4000-HW***SYSTEM-PR18-EN-
E
04/2022 18th edition
Title
Type of Documentation
Document Typecode
Internal File Reference
Record of Revision
NYCe 4000 Multi-axis motion control system Hardware Sys‐
tem Manual

List of trademarks FireWire is a registered trademark of Apple® Computer Inc.
Products in this publication are referred to by their general trade names. In
most, if not all cases, these designations are claimed as trademarks or
registered trademarks of their respective companies.
Copyright © Bosch Rexroth AG 2022
All rights reserved, also regarding any disposal, exploitation, reproduction,
editing, distribution, as well as in the event of applications for industrial
property rights.
Liability The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated
in the contract. All rights are reserved with respect to the content of this
documentation and the availability of the product.
Published by Bosch Rexroth AG
P.O. Box 7170 ■ 5605 JD Eindhoven ■ The Netherlands
http://www.boschrexroth.com

Table of Contents
Page
1 Introduction.................................................................................................................... 1
1.1 Purpose of Documentation..................................................................................................................... 1
1.2 General Information................................................................................................................................ 1
1.3 Cross reference component name, order number, short name.............................................................. 2
1.3.1 Introduction.......................................................................................................................................... 2
1.3.2 NYCe 4000 system housings.............................................................................................................. 2
1.3.3 NYCe 4000 MCUs, drive, digital I/O and SERCOS III Master modules.............................................. 3
1.3.4 NYCe 4000 accessories...................................................................................................................... 3
2 Safety Instructions for Electric Drives and Controls....................................................... 7
2.1 Definitions of Terms................................................................................................................................ 7
2.2 Explanation of Signal Words and the Safety Alert Symbol..................................................................... 8
2.3 General Information................................................................................................................................ 9
2.3.1 Using the Safety Instructions and Passing Them on to Others........................................................... 9
2.3.2 Requirements for Safe Use................................................................................................................. 9
2.3.3 Hazards by Improper Use.................................................................................................................. 11
2.4 Instructions with Regard to Specific Dangers....................................................................................... 11
2.4.1 Protection against Contact with Electrical Parts and Housings......................................................... 11
2.4.2 Safety Extra-Low Voltage as Protection Against Electric Shock....................................................... 13
2.4.3 Protection against Dangerous Movements........................................................................................ 13
2.4.4 Protection against Magnetic and Electromagnetic Fields during Operation and Mounting............... 16
2.4.5 Protection against Contact with Hot Parts......................................................................................... 16
2.4.6 Protection during Handling and Mounting......................................................................................... 17
3 Important Directions for Use........................................................................................ 19
3.1 Appropriate Use.................................................................................................................................... 19
3.2 Areas of use and Application................................................................................................................ 19
3.3 Inappropriate Use................................................................................................................................. 20
3.4 Acceptance tests and approvals........................................................................................................... 20
3.4.1 Introduction........................................................................................................................................ 20
3.4.2 Low voltage directive......................................................................................................................... 20
3.4.3 EMC directive.................................................................................................................................... 21
3.4.4 CE...................................................................................................................................................... 21
3.4.5 UL...................................................................................................................................................... 22
3.4.6 RoHS................................................................................................................................................. 22
4 System Overview......................................................................................................... 23
4.1 Hardware Architecture.......................................................................................................................... 23
4.2 Motion Node Modules........................................................................................................................... 24
4.3 System housing with backplane........................................................................................................... 26
5 NY4110: MCU Module................................................................................................. 29
5.1 Overview............................................................................................................................................... 29
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5.2 Module identification............................................................................................................................. 30
5.3 Module dimensions............................................................................................................................... 31
5.4 Field Diagnostics.................................................................................................................................. 31
5.5 24V System power supply.................................................................................................................... 32
5.6 Service Mode and Stop Axes Inputs..................................................................................................... 33
5.7 FW1, FW2, FW3 connection information.............................................................................................. 34
5.8 Installation requirements....................................................................................................................... 35
5.8.1 Before you begin............................................................................................................................... 35
5.8.2 Cable connections............................................................................................................................. 35
5.9 IT-Security............................................................................................................................................ 35
6 NY4112: Ethernet MCU Module.................................................................................. 37
6.1 Overview............................................................................................................................................... 37
6.2 Module identification............................................................................................................................. 37
6.3 Module dimensions............................................................................................................................... 38
6.4 Field Diagnostics.................................................................................................................................. 39
6.5 24V System power supply.................................................................................................................... 39
6.6 Service Mode and Stop Axes Inputs..................................................................................................... 40
6.7 ETH1, ETH2 connection information.................................................................................................... 42
6.8 Installation requirements....................................................................................................................... 42
6.8.1 Before you begin............................................................................................................................... 42
6.8.2 Cable connections............................................................................................................................. 42
6.8.3 Environmental conditions.................................................................................................................. 43
6.9 IT-Security............................................................................................................................................ 43
7 NY4114: Ethernet MCU Module.................................................................................. 45
7.1 Overview............................................................................................................................................... 45
7.2 Module identification............................................................................................................................. 46
7.3 Module dimensions............................................................................................................................... 47
7.4 Field Diagnostics.................................................................................................................................. 47
7.5 24V System power supply.................................................................................................................... 49
7.6 Service Mode and Stop Axes Inputs..................................................................................................... 49
7.7 ETH1, ETH2, ETH3 connection information......................................................................................... 51
7.8 USB connection information................................................................................................................. 51
7.9 Installation requirements....................................................................................................................... 52
7.9.1 Before you begin............................................................................................................................... 52
7.9.2 Cable connections............................................................................................................................. 52
7.9.3 Environmental conditions.................................................................................................................. 52
7.10 System software recovery.................................................................................................................... 53
7.11 IT-Security............................................................................................................................................ 56
8 NY4120 and NY4120/10: PWM Drive Module............................................................. 59
8.1 Overview............................................................................................................................................... 59
8.2 Module identification............................................................................................................................. 60
8.3 Module dimensions............................................................................................................................... 61
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8.4 Field Diagnostics.................................................................................................................................. 61
8.5 Power switch on/off precautions........................................................................................................... 62
8.6 I/O Connector....................................................................................................................................... 63
8.7 Analog Inputs........................................................................................................................................ 64
8.8 Analog Outputs..................................................................................................................................... 66
8.9 Digital Inputs......................................................................................................................................... 68
8.10 Digital Outputs...................................................................................................................................... 71
8.11 Digital High Speed Inputs and Outputs................................................................................................. 74
8.12 5 Volt Digital Inputs............................................................................................................................... 76
8.13 Encoder Inputs and Encoder Power Supply......................................................................................... 77
8.14 Drive Output.......................................................................................................................................... 78
8.14.1 Characteristics................................................................................................................................... 78
8.14.2 Motor types........................................................................................................................................ 79
8.14.3 Connection information...................................................................................................................... 80
8.15 Drive Power.......................................................................................................................................... 81
9 NY4125: 5-axis low power PWM Drive Module........................................................... 83
9.1 Overview............................................................................................................................................... 83
9.2 Module identification............................................................................................................................. 84
9.3 Module dimensions............................................................................................................................... 85
9.4 Field Diagnostics.................................................................................................................................. 85
9.5 Power switch on/off precautions........................................................................................................... 86
9.6 I/O Connector....................................................................................................................................... 87
9.7 Digital Inputs......................................................................................................................................... 88
9.8 Digital Outputs...................................................................................................................................... 90
9.9 Digital High Speed Inputs and Outputs................................................................................................. 93
9.10 TTL Digital Inputs.................................................................................................................................. 95
9.11 Encoder Inputs and Encoder Power Supply......................................................................................... 96
9.12 Drive Output.......................................................................................................................................... 96
9.12.1 Characteristics................................................................................................................................... 96
9.12.2 Motor types........................................................................................................................................ 97
9.12.3 Connection information...................................................................................................................... 98
9.13 Drive Power.......................................................................................................................................... 99
10 NY4130: DC Drive Module......................................................................................... 101
10.1 Overview............................................................................................................................................. 101
10.2 Module identification........................................................................................................................... 102
10.3 Module dimensions............................................................................................................................. 103
10.4 Field Diagnostics................................................................................................................................ 103
10.5 Power switch on/off precautions......................................................................................................... 104
10.6 I/O Connector..................................................................................................................................... 105
10.7 Analog Inputs...................................................................................................................................... 106
10.8 Analog Outputs................................................................................................................................... 108
10.9 Digital Inputs....................................................................................................................................... 110
10.10 Digital Outputs.................................................................................................................................... 113
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10.11 Digital High Speed Inputs and Outputs............................................................................................... 116
10.12 5 Volt Digital Inputs............................................................................................................................. 117
10.13 Encoder Inputs and Encoder Power Supply....................................................................................... 119
10.14 Drive Output........................................................................................................................................ 119
10.14.1 Characteristics................................................................................................................................. 119
10.14.2 Motor type........................................................................................................................................ 120
10.14.3 Connection information.................................................................................................................... 120
10.15 Drive Power........................................................................................................................................ 122
10.16 Installation requirements..................................................................................................................... 123
11 NY4140: High Voltage Drive Module......................................................................... 125
11.1 Overview............................................................................................................................................. 125
11.2 Module identification........................................................................................................................... 126
11.3 Module dimensions............................................................................................................................. 127
11.4 Field Diagnostics................................................................................................................................ 127
11.5 Power switch on/off precautions......................................................................................................... 128
11.6 I/O Connector..................................................................................................................................... 129
11.7 Analog Inputs...................................................................................................................................... 130
11.8 Analog Outputs................................................................................................................................... 132
11.9 Digital Inputs....................................................................................................................................... 134
11.10 Digital Outputs.................................................................................................................................... 137
11.11 Digital High Speed Inputs and Outputs............................................................................................... 140
11.12 5 Volt Digital Inputs............................................................................................................................. 141
11.13 Encoder Inputs and Encoder Power Supply....................................................................................... 143
11.14 Drive Output........................................................................................................................................ 143
11.14.1 Characteristics................................................................................................................................. 143
11.14.2 Motor types...................................................................................................................................... 144
11.14.3 Connection information.................................................................................................................... 145
11.15 Drive Power........................................................................................................................................ 146
12 NY4150 and NY4150/10: SERCOS III Master Module.............................................. 147
12.1 Overview............................................................................................................................................. 147
12.2 Module identification........................................................................................................................... 148
12.3 Module dimensions............................................................................................................................. 149
12.4 Field Diagnostics................................................................................................................................ 150
12.5 Supported NYCe 4000 functionality with NY4150.............................................................................. 151
12.6 I/O Connector..................................................................................................................................... 152
12.7 Analog Inputs...................................................................................................................................... 153
12.8 Digital Outputs.................................................................................................................................... 153
12.9 Connection NY4150 – IndraDrive....................................................................................................... 153
12.10 Installation requirements..................................................................................................................... 154
13 Encoders.................................................................................................................... 157
13.1 Introduction......................................................................................................................................... 157
13.2 Encoder power supply switch............................................................................................................. 158
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13.3 Timing aspects of the control loop...................................................................................................... 159
13.4 Encoders and BLDC motor with +5 Volt Hall sensors........................................................................ 164
13.5 Quadrature encoder............................................................................................................................ 165
13.6 Analog position sensor....................................................................................................................... 170
13.7 Rexroth MSM incremental encoder.................................................................................................... 172
13.8 Rexroth MSM absolute encoder......................................................................................................... 175
13.9 Sanyo Denki absolute encoder........................................................................................................... 181
13.10 EnDat2.2 encoder............................................................................................................................... 186
13.11 SinCos encoder.................................................................................................................................. 188
13.12 EnDat2.1 encoder............................................................................................................................... 192
13.13 Hiperface encoder.............................................................................................................................. 196
13.14 NY4199 SinCos Option module for SinCos based encoders............................................................. 200
13.14.1 Overview.......................................................................................................................................... 200
13.14.2 Module identification........................................................................................................................ 201
13.14.3 Module dimensions.......................................................................................................................... 202
13.14.4 Installation instructions for the NY4199 SinCos Option module...................................................... 203
14 Network...................................................................................................................... 205
14.1 Introduction......................................................................................................................................... 205
14.2 IEEE 1394b multi-node configuration NY4110 MCU.......................................................................... 205
14.3 IEEE 802.3 multi-node configuration NY4112 MCU........................................................................... 206
14.3.1 Introduction...................................................................................................................................... 206
14.3.2 Direct cable connection between PC and NY4112-based node(s)................................................. 207
14.3.3 Connection between PC and NY4112-based node using a switch................................................. 207
14.3.4 DHCP support................................................................................................................................. 208
14.4 IEEE 802.3 multi-node configuration NY4114 MCU........................................................................... 208
14.4.1 Introduction...................................................................................................................................... 208
14.4.2 Direct cable connection between PC and NY4114-based node(s)................................................. 209
14.4.3 Connection between PC and NY4114-based node using a switch................................................. 209
14.4.4 DHCP support................................................................................................................................. 210
15 NYCe 4000 Hardware Glossary................................................................................. 211
16 Drive power precautions for NY412x/NY4140........................................................... 213
16.1 Drive Power Filtering for NY412x/NY4140......................................................................................... 213
16.1.1 Introduction...................................................................................................................................... 213
16.1.2 Filtering on NY40x3, NY4074 and NY40x2 system housings......................................................... 214
16.1.3 Filtering on NY40x0 system housings............................................................................................. 214
16.2 Motor Chokes..................................................................................................................................... 215
16.3 Regenerative Braking......................................................................................................................... 216
17 Environmental Conditions.......................................................................................... 217
17.1 Thermal............................................................................................................................................... 217
17.2 Shock and Vibration............................................................................................................................ 217
17.3 Electromagnetic Compatibility............................................................................................................ 217
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17.4 Environment........................................................................................................................................ 217
17.5 Derating Conditions............................................................................................................................ 218
17.5.1 Introduction...................................................................................................................................... 218
17.5.2 Forced cooled systems, NY4120..................................................................................................... 218
17.5.3 Convection cooled systems, NY4120.............................................................................................. 219
17.5.4 Forced cooled systems, NY4125..................................................................................................... 220
17.5.5 Convection cooled systems, NY4125.............................................................................................. 221
17.5.6 Forced cooled systems, NY4130..................................................................................................... 222
17.5.7 Convection cooled systems, NY4130.............................................................................................. 222
17.5.8 Forced cooled systems, NY4140..................................................................................................... 223
17.5.9 Convection cooled systems, NY4140.............................................................................................. 223
18 Cleaning, Disposal and Environmental Protection..................................................... 227
18.1 Cleaning.............................................................................................................................................. 227
18.2 Disposal.............................................................................................................................................. 227
18.3 Environmental Protection.................................................................................................................... 227
19 Service and Support.................................................................................................. 229
19.1 Helpdesk............................................................................................................................................. 229
19.2 Service-Hotline................................................................................................................................... 229
19.3 Internet................................................................................................................................................ 229
19.4 Before contacting us........................................................................................................................... 229
20 Appendix - EU declaration of conformity - modules................................................... 231
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1 Introduction
1.1 Purpose of Documentation
This NYCe 4000 Hardware System Manual provides information about the
modules of the NYCe 4000 system. You can find on the internet (http://
www.boschrexroth.com/various/utilities/mediadirectory/index.jsp?
oid=326148&language=en-GB) the latest version of this manual. Click the
links "Electric Drives and Controls" → "Control Units" → "Controls" →
NYCe 4000" on the mentioned webpage.
This Hardware System Manual is intended for electrical engineers, system
engineers and users of the NYCe 4000 system. They can use this document
as a reference for connecting and installing a specific NYCe 4000 system.
Personal injury and property damage can be
caused by incorrect usage of the modules,
machines and installations!
WARNING
Take the content of this Hardware System Manual into account.
This Hardware System Manual, among other things, contains:
● specifications for the components of the drive system
● configuration of the drive system components
● arrangement of the components in the control cabinet
● electromagnetic compatibility (EMC)
● connections of the components in the drive system
1.2 General Information
Damage can be caused to the NYCe 4000 module or circuit boards if
electrostatic charge present in people and/or tools is discharged across them.
Therefore, please note the following information:
Electrostatic charges can cause damage to
electronic components and interfere with their
operational safety!
WARNING
Objects that come into contact with components and circuit boards must be
discharged by means of grounding. Otherwise errors may occur when
triggering motors and moving elements.
Such objects include:
● the copper bit when soldering
● the human body (discharge through touching a conductive, grounded
item)
● parts and tools (placing on a conductive support)
Components sensitive to electrostatic discharge may only be stored or
dispatched in conductive packaging.
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Rexroth connection diagrams are only to be used for producing
installation connection diagrams. The machine manufacturer’s
installation connection diagrams must be used for wiring the
installation!
● Route signal wires separately from the load resistance wires because of
the occurrence of interference.
● Feed analog signals (for example, command values, actual values) via
shielded lines.
● Do not connect mains, DC bus or power leads to low voltages or allow
them to come into contact.
● When carrying out a high voltage test or insulation withstand test on the
machine’s electrical equipment, disconnect all connections to the units.
This protects the electronic components (permitted in accordance with
EN 60204-1).
Plugging and unclamping live connections
can damage the controller.
WARNING
Do not plug in or unclamp live connections.
1.3 Cross reference component name, order number, short
name
1.3.1 Introduction
This chapter identifies the components of the NYCe 4000 system, the official
component name with its order number and the short name as used in the
user documentation. The short name is used in the user documentation to
improve readability.
1.3.2 NYCe 4000 system housings
Component name Order number Short name
NYS04.2-ST-01-ULNN-NY4013 R911172904 NY4013
NYS04.2-ST-02-ULNN-NY4023 R911172905 NY4023
NYS04.2-ST-03-ULNN-NY4033 R911172966 NY4033
NYS04.2-ST-04-ULNN-NY4043 R911172906 NY4043
NYS04.2-ST-05-ULNN-NY4053 R911172907 NY4053
NYS04.2-ST-02-LMSN-NY4074 R911378504 NY4074
NYS04.1-ST-01-LMS-SERCOS-NY4079 R911378505 NY4079
Tab. 1-1: Component name - order number and short name overview of
NYCe 4000 system housings
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1.3.3 NYCe 4000 MCUs, drive, digital I/O and SERCOS III Master modules
Component name Order number Short name
NYM04.1-MCU-NNNN-NY4110 R911318960 NY4110
NYM04.1-MCU-ETHER-NY4112 R911173007 NY4112
NYM04.1-MCU-ETHER-NY4114 R911173598 NY4114
NYM04.1-2PW-NNNN-NY4120 R911318961 NY4120
NYM04.1-2PW-LMSN-NY4120/10 R911320447 NY4120/10
NYM04.1-5PW-NNNN-NY4125 R911172221 NY4125
NYM04.1-2LD-NNNN-NY4130 R911318962 NY4130
NYM04.1-1HV-NNNN-NY4140 R911318963 NY4140
NYM04.1-SE3-MAST-NY4150 R911325072 NY4150
NYM04.1-SE3-MAST-NY4150/10 R911172782 NY4150/10
Tab. 1-2: Component name - order number and short name overview of
NYCe 4000 system modules
1.3.4 NYCe 4000 accessories
Component name Order number Short name
NYM04.1-ESC-NNNN-NY4199 R911320450 NY4199
NYA04.1-COVRPL-NO-USED-NY4900 R911318964 NY4900
NYA04.1-STRAIN-RELIEF-5PCS-4110-NY4901 R911322873 NY4901
NYA04.1-STRAIN-RELIEF-41XX-NY4901/10 R911172941 NY4901/10
NYA04.1-STRAIN-RELIEF-4112-NY4901/20 R911403463 NY4901/20
NYA04.1-STRAIN-RELIEF-4114-NY4901/30 R911403464 NY4901/30
NYA04.1-STRAIN-RELIEF-4150-NY4901/40 R911403465 NY4901/40
NYA04.1-SHIELD-SUP-MOT-5PCS-NY4910 R911172999 NY4910
NYA04.1-1394B-INT-PCIE-NY4917 R911345705 NY4917
NYA04.1-CONSET-SYSPW-NY4920/10 R911325078 NY4920/10
NYA04.1-CAP-100V-NY4921 R911325079 NY4921
NYA04.1-CAP-200V-NY4921/10 R911325082 NY4921/10
NYA04.1-FAN-1DRV-NY4922/00 R911328062 NY4922/00
NYA04.1-FAN-2DRV-NY4922/10 R911325083 NY4922/10
NYA04.1-FAN-3DRV-NY4922/20 R911172220 NY4922/20
NYA04.1-FAN-4DRV-NY4922/30 R911328063 NY4922/30
NYA04.1-FAN-5DRV-NY4922/50 R911325084 NY4922/50
NYA04.1-1394B-CABLE-B-B-00.5M-NY4950 R911318966 NY4950
NYA04.1-1394B-CABLE-B-B-01.0M-NY4950/10 R911318967 NY4950/10
NYA04.1-1394B-CABLE-B-B-02.0M-NY4950/20 R911318968 NY4950/20
NYA04.1-1394B-CABLE-B-B-04.5M-NY4950/30 R911318969 NY4950/30
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Component name Order number Short name
NYA04.1-1394B-CABLE-ANGLED-01.2M-NY4950/40 R911334596 NY4950/40
NYA04.1-CHOKES-10PCS-1394B-NY4950/99 R911322874 NY4950/99
NYA04.1-LMS-MUX2-10Vtt-5V-NY4960/10 R911320451 NY4960/10
NYA04.1-LMS-MUX2-10Vtt-15V-NY4960/20 R911320453 NY4960/20
NYA04.1-LMS-COIL-UNIT-TM3S-3685075 R911343771 -
NYA04.1-LMS-COIL-UNIT-TM6S-3685076 R911343770 -
NYA04.1-LMS-COIL-UNIT-TM6Y-104582 R911398301 -
NYA04.1-LMS-COIL-UNIT-TM12S-3685078 R911343769 -
NYA04.1-LMS-COIL-UNIT-TM18N-3685500 R911384027 -
NYA04.1-LMS-COIL-UNIT-TM18S-3685519 R911384029 -
NYA04.1-LMS-MAGNETTM-96MM-3685225 R911343774 -
NYA04.1-LMS-MAGNETTM-144MM-3685226 R911343775 -
NYA04.1-LMS-MAGNETTM-384MM-3685227 R911343773 -
NYA04.1-LMS-MAGNETTMV-144MM-120C-3685419 R911343772 -
NYA04.1-LMS-MAGNETTMV-384MM-120C-3685511 R911369668 -
NYA04.1-LMS-COIL-UNIT-TL6N-3697458 R911343602 -
NYA04.1-LMS-COIL-UNIT-TL6S-3685032 R911343601 -
NYA04.1-LMS-COIL-UNIT-TL9N-3685311 R911343558 -
NYA04.1-LMS-COIL-UNIT-TL9S-3675312 R911343559 -
NYA04.1-LMS-COIL-UNIT-TL12N-3697459 R911343597 -
NYA04.1-LMS-COIL-UNIT-TL12S-3685033 R911343435 -
NYA04.1-LMS-COIL-UNIT-TL15N-3687460 R911343560 -
NYA04.1-LMS-COIL-UNIT-TL15S-3685034 R911343561 -
NYA04.1-LMS-COIL-UNIT-TL18N-3685223 R911343562 -
NYA04.1-LMS-COIL-UNIT-TL18S-3685224 R911343603 -
NYA04.1-LMS-COIL-UNIT-TL24N-3685014 R911343604 -
NYA04.1-LMS-COIL-UNIT-TL24S-3685035 R911343605 -
NYA04.1-LMS-MAGNETTL-192MM-3685193 R911343580 -
NYA04.1-LMS-MAGNETTL-288MM-3685194 R911343563 -
NYA04.1-LMS-MAGNETTLV-192MM-120C-3685457 R911343565 -
NYA04.1-LMS-MAGNETTLV-288MM-120C-3685472 R911343573 -
NYA04.1-LMS-MAGNETTLV-192MM-150C-3685473 R911343576 -
NYA04.1-LMS-MAGNETTLV-288MM-150C-3685420 R911343579 -
NYA04.1-LMS-COIL-UNIT-TB12N-3685155 R911343767 -
NYA04.1-LMS-COIL-UNIT-TB12S-3685157 R911347637 -
NYA04.1-LMS-COIL-UNIT-TB15N-3685122 R911347642 -
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Component name Order number Short name
NYA04.1-LMS-COIL-UNIT-TB15S-3685120 R911347643 -
NYA04.1-LMS-COIL-UNIT-TB30N-3685123 R911347644 -
NYA04.1-LMS-COIL-UNIT-TB30S-3685121 R911347645 -
NYA04.1-LMS-MAGNETTB-192MM-3685221 R911343765 -
NYA04.1-LMS-MAGNETTB-288MM-3685222 R911343763 -
NYA04.1-LMS-MAGNETTBV-192MM-120C-3685474 R911343764 -
NYA04.1-LMS-MAGNETTBV-288MM-120C-3685475 R911343768 -
NYA04.1-LMS-HALLSENSOR-24-180-NY4980/00 R911173569 NY4980/00
NYA04.1-LMS-HALLSENSOR-24-90-NY4980/10 R911173570 NY4980/10
NYA04.1-LMS-MRSENSOR-180-NY4981/00 R911174592 NY4981/00
NYA04.1-LMS-MAGNETSCALE-5-XXXX-NY4985 R91117yyyy NY4985
NYA04.1-SHARED-CABLE-M-M-01.0M-NY4951/70 R911174516 NY4951/70
NYA04.1-SENSORCABLE-M-F-00.6M-NY4951/00 R911174517 NY4951/00
NYA04.1-SENSORCABLE-M-F-01.5M-NY4951/10 R911174518 NY4951/10
NYA04.1-SENSORCABLE-M-F-03.0M-NY4951/20 R911174519 NY4951/20
NYA04.1-SENSORCABLE-M-F-05.0M-NY4951/30 R911174520 NY4951/30
NYA04.1-SENSORCABLE-M-F-09.0M-NY4951/40 R911174521 NY4951/40
Tab. 1-3: Component name - order number and short name overview of
NYCe 4000 accessories
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2 Safety Instructions for Electric Drives and Controls
2.1 Definitions of Terms
Application Documentation The entire documentation used to inform the user of the product about the
use and safety-relevant features for configuring, integrating, installing,
mounting, commissioning, operating, maintaining, repairing and
decommissioning the product. The following terms are also used for this kind
of documentation: User Guide, Operation Manual, Commissioning Manual,
Instruction Manual, Project Planning Manual, Application Manual, etc.
Component Combination of elements with a specified function, which are part of a piece
of equipment, device or system. Components of a drive and control system
are, for example, supply units, drive controllers, mains choke, mains filter,
motors, cables, etc.
Control System Several interconnected control components placed on the market as a single
functional unit.
Device Finished product with a defined function, intended for users and placed on
the market as an individual piece of merchandise.
Drive System A group of components consisting of electric motor(s), motor encoder(s) and
cable(s), supply units and drive controllers, as well as possible auxiliary and
additional components, such as mains filter, mains choke, etc.
Electrical Equipment Objects used to generate, convert, transmit, distribute or apply electrical
energy, such as machines, transformers, switching devices, cables, lines,
power-consuming devices, circuit board assemblies, plug-in units, control
cabinets, etc.
Installation Several devices or systems interconnected for a defined purpose and on a
defined site which, however, are not intended to be placed on the market as
a single functional unit.
Machine Entirety of interconnected parts or units at least one of which is movable.
Thus, a machine consists of the appropriate machine drive elements, as well
as control and power circuits, which have been assembled for a specific
application. A machine is, for example, intended for processing, treatment,
movement or packaging of a material. The term "machine"" also covers a
combination of machines which are arranged and controlled in such a way
that they function as a unified whole.
Manufacturer Individual or legal entity bearing responsibility for the design and manufacture
of a product which is placed on the market in the individual's or legal entity's
name. The manufacturer can use finished products, finished parts or finished
elements, or contract out work to subcontractors. However, the manufacturer
must always have overall control and possess the required authority to take
responsibility for the product.
Product Produced device, component, part, system, software, firmware, among other
things.
Project Planning Manual Part of the application documentation used to support the dimensioning and
planning of systems, machines or installations.
Qualified Persons In terms of this application documentation, qualified persons are those
persons who are familiar with the installation, mounting, commissioning and
operation of the components of the drive and control system, as well as with
the hazards this implies, and who possess the qualifications their work
requires. To comply with these qualifications, it is necessary, among other
things,
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● to be trained, instructed or authorized to switch electric circuits and
devices safely on and off, to ground them and to mark them,
● to be trained or instructed to maintain and use adequate safety
equipment,
● to attend a course of instruction in first aid.
User A person installing, commissioning or using a product which has been placed
on the market.
2.2 Explanation of Signal Words and the Safety Alert Symbol
The Safety Instructions in the available application documentation contain
specific signal words (DANGER, WARNING, CAUTION or NOTICE) and,
where required, a safety alert symbol (in accordance with
ANSI Z535.6-2011).
Fig. 2-1: Example of a Safety Instruction
The signal word is meant to draw the reader's attention to the safety
instruction and identifies the hazard severity.
The safety alert symbol (a triangle with an exclamation point), which
precedes the signal words DANGER, WARNING and CAUTION, is used to
alert the reader to personal injury hazards.
DANGER
In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury
can occur.
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CAUTION
In case of non-compliance with this safety instruction, minor or moderate
injury can occur.
NOTICE
In case of non-compliance with this safety instruction, property damage can
occur.
2.3 General Information
2.3.1 Using the Safety Instructions and Passing Them on to Others
Do not attempt to install and operate the electric components of the drive and
control system without first reading all documentation provided with the
product. Read and understand these safety instructions and all user
documentation prior to working with these components. If you do not have
the user documentation for the components, contact your responsible Bosch
Rexroth sales partner. Ask for these documents to be sent immediately to the
person or persons responsible for the safe operation of the components.
If the component is resold, rented and/or passed on to others in any other
form, these safety instructions must be delivered with the component in the
official language of the user´s country.
Improper use of these components, failure to
follow the safety instructions in this document
or tampering with the product, including
disabling of safety devices, can result in
property damage, injury, electric shock or
even death.
WARNING
Observe the safety instructions!
2.3.2 Requirements for Safe Use
Read the following instructions before initial commissioning of the electric
components of the drive and control system in order to eliminate the risk of
injury and/or property damage. You must follow these safety instructions.
● Bosch Rexroth is not liable for damages resulting from failure to observe
the safety instructions.
● Read the operating, maintenance and safety instructions in your
language before commissioning. If you find that you cannot completely
understand the application documentation in the available language,
please ask your supplier to clarify.
● Proper and correct transport, storage, mounting and installation, as well
as care in operation and maintenance, are prerequisites for optimal and
safe operation of the component.
● Only qualified persons may work with components of the drive and
control system or within its proximity.
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● Only use accessories and spare parts approved by Bosch Rexroth.
● Follow the safety regulations and requirements of the country in which
the electric components of the drive and control system are operated.
● Only use the components of the drive and control system in the manner
that is defined as appropriate. See chapter 3.1 "Appropriate Use" on
page 19.
● The ambient and operating conditions given in the application
documentation at hand must be observed.
● The equipment is designed for installation in industrial machinery.
● Safety-relevant applications are only allowed if clearly and explicitly
specified in the application documentation "Integrated Safety
Technology". If this is not the case, they are excluded. Safety-relevant
are all such applications which can cause danger to persons and
property damage.
For example, the following areas of use are not permitted: construction
cranes, elevators used for people or freight, devices and vehicles to
transport people, medical applications, refinery plants, transport of
hazardous goods, nuclear applications, applications sensitive to high
frequency, mining, food processing, control of protection equipment
(also in a machine).
● The information given in the application documentation with regard to
the use of the delivered components contains only examples of
applications and suggestions.
The machine and installation manufacturer must
– make sure that the delivered components are suited for his
individual application and check the information given in this
application documentation with regard to the use of the
components,
– make sure that his individual application complies with the
applicable safety regulations and standards and carry out the
required measures, modifications and complements.
● Commissioning of the delivered components is only allowed once it is
sure that the machine or installation in which the components are
installed complies with the national regulations, safety specifications and
standards of the application.
● Operation is only allowed if the national EMC regulations for the
application are met.
● The instructions for installation in accordance with EMC requirements
can be found in the section on EMC in the documentation.
The machine or installation manufacturer is responsible for compliance
with the limit values as prescribed in the national regulations.
● The technical data, connection and installation conditions of the
components are specified in the respective application documentations
and must be followed at all times.
National regulations which the user must take into account
● European countries: According to European EN standards
● United States of America (USA):
– National Electrical Code (NEC)
– National Electrical Manufacturers Association (NEMA), as well as
local engineering regulations
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– Regulations of the National Fire Protection Association (NFPA)
● Other countries:
– International Organization for Standardization (ISO)
– International Electrotechnical Commission (IEC)
2.3.3 Hazards by Improper Use
● High electrical voltage and high working current! Danger to life or
serious injury by electric shock!
● High electrical voltage by incorrect connection! Danger to life or injury by
electric shock!
● Dangerous movements! Danger to life, serious injury or property
damage by unintended motor movements!
● Health hazard for persons with heart pacemakers, metal implants and
hearing aids in proximity to electric drive systems!
● Risk of burns by hot housing surfaces!
● Risk of injury by improper handling! Injury by crushing, shearing, cutting,
hitting!
2.4 Instructions with Regard to Specific Dangers
2.4.1 Protection against Contact with Electrical Parts and Housings
This section concerns components of the drive and control
system with voltages of more than 50 volts.
Contact with parts conducting voltages above 50 volts can cause personal
danger and electric shock. When operating components of the drive and
control system, it is unavoidable that some parts of these components
conduct dangerous voltage.
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