Bosch Rexroth NYCe 4000 User manual

NYCe 4000
Linear motion control system
Standard Housing NY4074
Instructions
R911383227
Edition 04

NYCe 4000 Linear motion control sys-
tem
List of trademarks
Products in this publication are referred to by their general trade names. In
most, if not all cases, these designations are claimed as trademarks or
registered trademarks of their respective companies.
Copyright
© Bosch Rexroth AG 2021
All rights reserved, also regarding any disposal, exploitation, reproduction,
editing, distribution, as well as in the event of applications for industrial
property rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this
documentation and the availability of the product.
Published by
Bosch Rexroth AG
P.O. Box 7170 ■ 5605 JD Eindhoven ■ The Netherlands
http://www.boschrexroth.com
RS-3c85ea6c6c8e69df0a347e86760ed2c6-1-en-US-22

Table of Contents
Page
1 About this Documentation..................................................................... 1
1.1 Overview – target groups & product phases.......................................... 1
1.2 Intended audience................................................................................. 1
1.3 Availability.............................................................................................. 1
1.4 Included parts........................................................................................ 2
1.5 Variations............................................................................................... 2
1.6 Further available documentation........................................................... 2
1.7 Additional parts..................................................................................... 2
2 Product Identification and Scope of Delivery........................................ 2
2.1 Product identification............................................................................ 2
2.2 Scope of delivery................................................................................... 5
3 Using the Safety Instructions................................................................. 6
3.1 Safety instructions - structure............................................................... 6
3.2 Explaining signal words and safety alert symbols.................................. 6
4 Intended Use.......................................................................................... 7
5 Accessories, Spare Parts and Wear Parts.............................................. 7
6 Ambient Conditions............................................................................... 7
7 Technical Data........................................................................................ 8
7.1 General.................................................................................................. 8
7.2 24V Power supply ratings...................................................................... 8
7.3 Drive power supply ratings.................................................................... 8
7.4 Motor connector ratings........................................................................ 9
8 Standards.............................................................................................. 9
8.1 Used standards...................................................................................... 9
8.2 CE marking............................................................................................. 9
8.3 UL certification.................................................................................... 10
8.4 China RoHS 2 marking......................................................................... 11
9 Interfacing............................................................................................ 11
9.1 Overview.............................................................................................. 11
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Page
9.2 24V System – Power supply connection.............................................. 12
9.3 SE – Service connection...................................................................... 13
9.4 Fan – Fan connection........................................................................... 13
9.5 CAP – Capacitor connections.............................................................. 13
9.6 DP – Drive power supply connections................................................. 13
9.7 M – Motor connections........................................................................ 15
9.8 S0 .. S9 – Sensor connections............................................................. 16
9.9 L0 – Shared sensor connection........................................................... 16
9.10 PTC – PTC connections....................................................................... 16
9.11 Dig/Fdig – 24V power supply for Digital I/O and Fast digital I/O con-
nections............................................................................................... 16
9.12 Other interfaces................................................................................... 17
10 Installation and Removal...................................................................... 18
10.1 General................................................................................................ 18
10.2 Mechanical dimensions........................................................................ 18
10.3 Mechanical installation of the system housing.................................... 21
10.4 Protective Earth connection................................................................ 22
10.5 Motor connection................................................................................. 22
10.6 System power supply connection........................................................ 24
10.7 Configuration....................................................................................... 24
10.8 Mechanical removal of the system housing......................................... 25
11 Commissioning.................................................................................... 25
12 Description of the System Housing...................................................... 25
13 Diagnosis............................................................................................. 27
14 IT-security............................................................................................ 27
15 Maintenance........................................................................................ 27
16 Disposal............................................................................................... 27
16.1 Products.............................................................................................. 27
16.2 Packaging materials............................................................................. 27
16.3 Environmental protection.................................................................... 28
17 Service and support............................................................................ 28
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Page
18 Appendix – Declaration of Conformity................................................. 30
NYCe 4000 Linear motion control sys-
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R911383227_Edition 04 Bosch Rexroth AG

IV NYCe 4000 Linear motion control sys-
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Bosch Rexroth AG R911383227_Edition 04

1 About this Documentation
1.1 Overview – target groups & product phases
The target groups, product phases and activities that can refer to this document
are marked in rounded boxes in the following figure.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering
Commissioning
Operation
Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Target groups, product phases and activities
1.2 Intended audience
This document explains technical and service personnel of the machine builder
how to safely install the system housing mechanically and electrically. This
document is not the usage manual.
1.3 Availability
These Instructions are part of the NYS04.2-ST-02-LMSN-NY4074 system housing
product delivery and must always be available for the user. If the system housing
is handed over to another person, these Instructions must be handed over as
well.
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About this Documentation
R911383227_Edition 04 Bosch Rexroth AG

1.4 Included parts
Type code Material number Description
NYS04.2-ST-02-LMSN-NY4074 R911378504 system housing
DOK-NY4000-SYST*4074**-ITxx-yy-P R911383227 Instructions
xx 2-digit version number
yy language indication
Tab. 1-1: Included parts
Headers for 24V System, SE, DP, M and PTC connectors are also included.
1.5 Variations
These Instructions apply to the NYCe 4000 system housing with the following
type code:
●NYS04.2-ST-02-LMSN-NY4074
1.6 Further available documentation
The following documentation contains detailed information. Use the listed
documentation or a newer version, if available.
Title and type code Material number
Rexroth NYCe 4000 Hardware System Manual
DOK-NY4000-HW***SYSTEM-PRRS-EN-E R911337671
Rexroth NYCe 4000 Standard Housings & Accessories Manual
DOK-NY4000-HOUSING*ACC-PRRS-EN-E R911337672
Tab. 1-2: Available documentation
1.7 Additional parts
Motion Control Units, host adapter, drive modules, fan unit, capacitor kits,
connection cables, and more are listed in the project planning manuals (see
chapter 1.6) or on www.boschrexroth.com.
2 Product Identification and Scope of Delivery
2.1 Product identification
The NYS04.2-ST-02-LMSN-NY4074 has one slot for the MCU and two slots for
NY4120/10 drive modules.
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Product Identification and Scope of Delivery
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Fig. 2-1: View of the NYS04.2-ST-02-LMSN-NY4074
The Power Marking label indicates the rating of the system housing and other
information.
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Product Identification and Scope of Delivery
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1 2 3
4
5
14
6
9
FD: 15W12
TYP: NYS04.2-ST-02-LMSN-NY4074
MNR: R911378504 AA1
POWER INPUT
IP20
10
Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2, D-97816 Lohr a. Main
12
13
11
7
8
I-C-B-H-T-V
Fig. 2-2: Power marking label
1Logotype
2 Type code
3 Division number / plant number
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Product Identification and Scope of Delivery
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4 Change index
5 Rated voltages and currents
6 Degrees of protection provided by enclosure (IP code)
7 Designation of origin
8 Date of manufacture (yyWww)
9 Rexroth bar code
10 Serial number
11 Company address
12 Certification markings
13 Test markings
14 Material number
Tab. 2-1: Power marking labels and explanation
Fig. 2-3: Warning label
The discharge warning label warns the technician to observe a 5 minute
discharge time delay to be certain that voltages are below 60 V, before
undertaking any actions with the product.
Fig. 2-4: Documentation label
Consult the documentation for detailed information.
Tab. 2-2: Labels on the system housing
2.2 Scope of delivery
The product delivery consists of the following items.
●NYS04.2-ST-02-LMSN-NY4074 system housing, material number R911378504.
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Product Identification and Scope of Delivery
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●DOK-NY4000-SYST*4074**-ITxx-yy-P Instructions (where "xx" represents a 2-
digit version number, and "yy" the language indication), material number
R911383227.
●Cable connector parts for 24V System, SE, Drive Power, Motor, and PTC
connections.
3 Using the Safety Instructions
3.1 Safety instructions - structure
The safety instructions are structured as shown in the following example.
Fig. 3-1: Safety instruction lay-out
3.2 Explaining signal words and safety alert symbols
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and if necessary, a safety alert symbol
(according to ANSI Z535.6-2011).
The signal word is meant to draw the reader’s attention to the safety instruction
and signifies the degree of danger. The safety alert symbol (a triangle with an
exclamation point), which precedes the signal words "danger", "warning" and
"caution" is used to alert the reader to personal injury hazards.
In case of non-compliance with this safety
instruction, death or serious injury will occur.
DANGER
In case of non-compliance with this safety
instruction, death or serious injury can occur.
WARNING
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Using the Safety Instructions
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In case of non-compliance with this safety
instruction, minor or moderate injury could
occur.
CAUTION
In case of non-compliance with this safety
instruction, property damage could occur.
NOTICE
4 Intended Use
The system housing is for indoor use only, and may only be used with parts
indicated in this document. Not explicitly mentioned parts may not be installed
or connected. This also applies to cables. Usage is only allowed in explicitly
indicated combinations of parts.
Do not install and use this system housing before you have read all relevant
documents. You must read the safety instructions and all other directions for
use before you start any work or activity with this system housing.
The system housing has no certified functional safety on board. This means that
all precautions for a safe operation must be ensured by external components.
5 Accessories, Spare Parts and Wear Parts
The following accessories are available for this system housing.
Type code Material number Description
NYA04.1-FAN-2DRV-NY4922/10 R911325083 Fan unit – 2 drive slots
NYA04.1-CAP-100V-NY4921/00 R911325079 Capacitor kit 100V
NYA04.1-COVRPL-NO-USED-NY4900 R911318964 Cover plate for non-used slots
NYA04.1-SHIELD-SUP-MOT-5PCS-NY4910 R911172999 Motor cable shield and support
bracket
Tab. 5-1: Accessories for the NY4074 system housing
The system housing does not contain any replaceable or wear parts. In case of
failure, the entire system housing must be replaced.
6 Ambient Conditions
Operating Storage and transport
Maximum environment
temperature +5 °C .. +55 °C –40 °C .. +85 °C
Relative Humidity 10 % .. 90 % (non-condensing) 5 % .. 95 % (non-condensing)
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Ambient Conditions
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Operating Storage and transport
Mechanical strength
Vibration: IEC 60068-2-6:2007
Vibration, broad-band:
IEC 60068-2-64:2008
Shock: IEC 60068-2-27:2008
Pollution degree 2 2
Overvoltage category II -
Maximum altitude 4000 m
Tab. 6-1: Ambient conditions
Degrees of protection provided by enclosures: IP20.
Free air flow in vertical direction is required above and below the system
housing for a distance of minimal 10 cm for forced cooled systems and 20 cm
for convection cooled systems.
If convection cooling is used (instead of forced cooling) the system housing
must be installed vertical to ensure sufficient free air flow through the
ventilation holes. In particular, bend cables away from the ventilation holes as
near to the connectors as possible. Note that cooling is required for the module
holder and the base plate.
7 Technical Data
7.1 General
Requirements on Mains Circuits.
●Mains Circuits of overvoltage category II up to 300 V AC rms.
7.2 24V Power supply ratings
The 24V System and 24V Digital/Fast digital input power specifications are listed
in the following table.
Input power UN IN
Fan
IN
Natural convection
24V System DC 24V 1.6A 1.6A
24V Dig/Fdigx DC 24V 4.5A 4.5A
Tab. 7-1: 24V power supply ratings
7.3 Drive power supply ratings
The drive power specifications for the system housing are listed in the following
table.
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Technical Data
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Drive power UN IN
Fan
IN
Natural convection
DPx DC +15 .. +75V 12.0A 6.0A
Tab. 7-2: Drive power supply ratings
7.4 Motor connector ratings
The motor connector ratings for the NY4120/10 modules are specified in the
following table.
Motor type UN IN
Fan
IN
Natural convection
Mx.0 and Mx.1 DC 3x 0V .. 75V 0 .. 7Arms 0 .. 3Arms
Tab. 7-3: Motor connector ratings
8 Standards
8.1 Used standards
The components of the system housing correspond to the following standard.
●IEC61010-1:2010 (Safety requirements for electrical equipment for
measurement, control and laboratory use - Part 1: General requirements)
●IEC61000-6-2:2005) (Electromagnetic compatibility (EMC) - Part 6-2: Generic
standards - Immunity for industrial environments)
●IEC61000-6-4:2018 (Electromagnetic compatibility (EMC) - Part 6-4: Generic
standards - Emission standard for industrial environments)
8.2 CE marking
Declaration of Conformity
Fig. 8-1: CE logo
The system housing described in the present instructions, complies with the
requirements and the target of the following EU directive and with the following
harmonized European standards:
●Low Voltage Directive 2014/35/EU
This product is a built-in unit which, owing to its installation characteristics, is
not able to comply with the regulations for complete apparatus, machines or
installations from the outset. For this reason, it may only be used for built-in
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Standards
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purposes. The product may only be assessed with regard to its electrical and
mechanical safety as well as to environmental effects (foreign bodies, moisture)
after it has been installed in the product intended for the final user. After the
product has been installed, its EMC properties may change. Hence the product
intended for the final user (complete apparatus, machines or installations)
should be inspected with regard to its EMC properties by the manufacturer of
the product intended for the final user.
●EMC Directive 2014/30/EU
Maintaining the EMC directive presuppose an EMC adapted installation of the
devices within the installation of the machine. The complied limit values and
standards are specified in the Rexroth Manual of associated product. The
regulations for the structure and the installation in this manual must be
maintained and realized. Tests were run using a typical installation in a test
assembly that conforms with the standards. These Rexroth products are built-in
devices for a product for the final user. The test results cannot be transferred to
every state as installed in every product intended for the final user. This
declaration does not therefore assure the EMC characteristics of the product for
the final user.
8.3 UL certification
Fig. 8-2: UL Listed logo
The system housing
●NYS04.2-ST-02-LMSN-NY4074
are certified according to
●UL 61010-1:2012
UL file no. E353498
However, there can exist combinations with modules or accessories with limited
or missing certification. Therefore, verify the registration according to the UL
marking on the device.
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Standards
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Bosch Rexroth AG R911383227_Edition 04

Loss of UL conformity due to changes to the
system housing.
NOTICE
The UL marking is only valid for the system housing in its delivery status. After
any modification by the customer to the system housing the UL compliance is to
be verified.
8.4 China RoHS 2 marking
Fig. 8-3: China RoHS 2 logo
The system housing NYS04.2-ST-02-LMSN-NY4074 complies with the
requirements of the Administrative Measures for the Restriction of the Use of
Hazardous Substances in Electrical and Electronic Products, known as China
RoHS 2.
9 Interfacing
9.1 Overview
Designation
on base plate
Connection type Connection
(base plate)
Connection
(cable)
24V System 24V DC system
power supply 3-pin male Phoenix Contact MC 1,5/ 3-STF-3,5
SE Service inputs 4-pin male Phoenix Contact
MC 1,5/ 4-STF-3,5
Fan System fan unit 2-pin male
CAP 0
CAP 1
Filter capacitor
for each drive slot 2-pin male
DP 0
DP 1
NY4120/10
drive power
for each drive slot
5-pin male Phoenix Contact
MSTB 2,5/ 5-STF-5,08
M0.0 M0.1
M1.0 M1.1
Motor connector
2 connectors for each slot 7-pin male Phoenix Contact IC 2,5/ 7-STF-5,08
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Interfacing
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Designation
on base plate
Connection type Connection
(base plate)
Connection
(cable)
S0 S1 S2
S3 S4 S5
S6 S7 S8
S9
Sensor connectors M8 8-pin
female M8 8-pin male
L0 Shared sensor connector M8 8-pin
female M8 8-pin male
PTC PTC connector for each coil 8-pin male Phoenix Contact
MC 1,5/ 8-STF-3,5
Dig/Fdig0
Dig/Fdig1
Digital and Fast digital I/O
connector
1 connector for each slot
25-pin sub-D
male with
4-40 UNC
nuts
25-pin sub-D female
with 4-40 UNC screws
Protective earth
connection
M5 threaded
screw
Tab. 9-1: System housing connections
9.2 24V System – Power supply connection
The connector "24V SYSTEM" connects the 24V SELV power supply to the system
housing for all modules in the module holder.
The system housing has no provisions against
wrong polarity connection of the 24V System
power supply.
NOTICE
Observe the correct polarity of the power supply connections.
Connect the minus at the power supply side of the cable to the housing and/or
to protective earth (if this is not already the case). If the cable has a shield,
connect the shield at the system housing side to the shield pin in the connector
or the connector housing, and connect the shield on the other side of the cable
to the housing of the power supply.
Make sure that the power supply cable diameter is suitable for the maximum
rated current
Connector data MC 1,5/ 3-STF-3,5 minimum maximum
Tightening torque 1,95 lbs*inch (0,22 Nm) 2,21 lbs*inch (0,25 Nm)
Wire diameter 30 AWG (0,14 mm2) 14 AWG (1,5 mm2)
Tab. 9-2: 24V System connector information
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Interfacing
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Bosch Rexroth AG R911383227_Edition 04

9.3 SE – Service connection
The connector "SE" are inputs to set the operation mode of the system to
“service mode” and to execute an as fast as possible shutdown, called “stop
axes”.
Connector data MC 1,5/ 4-STF-3,5 minimum maximum
Tightening torque 1,95 lbs*inch (0,22 Nm) 2,21 lbs*inch (0,25 Nm)
Wire diameter 30 AWG (0,14 mm2) 14 AWG (1,5 mm2)
Tab. 9-3: SE Service connector information
9.4 Fan – Fan connection
The connector "FAN" is a power supply connector for the fan unit that can be
installed underneath the module holder for forced cooling.
9.5 CAP – Capacitor connections
One capacitor connection is available for each slot of the system housing.
Voltage on the pins of this connector can be
higher than 60V DC.
WARNING
●Do not touch the pins of this connector.
●Do not touch the rear side of the I/O backplane.
Maximum drive power voltage for the installed
drive module must be lower than the working
voltage of the installed capacitor.
CAUTION
Make sure that a capacitor with correct ratings is installed.
The system housing has no provisions against
wrong polarity connection of the capacitor.
NOTICE
Observe the correct polarity of the connection of the DP drive power header.
9.6 DP – Drive power supply connections
Drive power supply for drive modules NYM04.1-2PW-NNNN-NY4120/10.
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Interfacing
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Voltage on the pins of this connector can be
higher than 60V DC. When the connector is
unplugged a high voltage can remain present on
the pins for 5 minutes after disconnection. If
the drive slot has an accompanying capacitor
installed and the drive module is not installed in
that slot, you must wait 30 minutes.
DANGER
●Do not touch the pins of this connector.
●Do not touch the rear side of the I/O backplane.
Connectors: "DP0", "DP1". Maximum voltage: +90V DC .
The system housing has no provisions against
wrong polarity connection of the DP power
supply.
NOTICE
Observe the correct polarity of the drive power supply connections.
If the cable has a shield, connect the shield at the system housing side to the
shield pin in the connector or the connector housing. It is recommended that
the shield of the cable at the power supply side is connected to the chassis of
the power supply unit, not to the PE connection.
All drive power cables must be installed with some form of a strain relief
underneath the system housing. If the drive power cable has a shielding, this
shielding must make a good quality electrical contact with the strain relief
bracket.
Make sure that the power supply cable diameter is suitable for the maximum
rated current.
If the drive power supply for the drive modules is not installed near the system
housing, put a warning on the connector at the drive power supply side stating
that when the connector is disconnected a high voltage can remain present on
the pins of the connector for 5 minutes.
A fuse must be installed between the power supply output voltage and the drive
power input voltage connection. The rating of the fuse depends on the used
cables and application requirements of the motion profiles.
●Fuse rating for UL fuses.
Drive module Drive current [DC] Fuse nominal DC current
NY4120/10 12A 15A
Tab. 9-4: UL Fuse ratings
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Interfacing
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