Bosch Rexroth IndraMotion MTX 09VRS User manual

Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics

Rexroth IndraMotion MTX 09VRS
Standard NC Operation
Application Description
DOK-MTX***-NC*OP***V09-AW02-EN-P
RS-6eb840db773a09270a6846a000c21ea0-2-en-US-6
This documentation describes the operation of the standard user interface of
the Rexroth IndraMotion MTX NC control .
Edition Release Date Notes
120-2500-B373-01/EN 06.2008 First edition for 09VRS
120-2500-B373-02/EN 10.2008 Modifications implemen‐
ted
© 2008 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication of the
contents thereof without express authority, are forbidden. Offenders are liable
for the payment of damages. All rights are reserved in the event of the grant of
a patent or the registration of a utility model or design (DIN 34-1).
The specified data is for product description purposes only and may not be
deemed to be guaranteed unless expressly confirmed in the contract. All rights
are reserved with respect to the content of this documentation and the availa‐
bility of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr a. Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
System Development Machine Tools P. Schneider (SyMu/MePe)
This document has been printed on chlorine-free bleached paper.
Title
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Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraMotion MTX 09VRS |Application Description
Copyright
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Note

Table of Contents
Page
1 Introduction.................................................................................................................... 1
1.1 About this Documentation....................................................................................................................... 1
1.1.1 Purpose............................................................................................................................................... 1
1.1.2 Structure.............................................................................................................................................. 1
1.1.3 Notation, Fonts, Symbols.................................................................................................................... 1
1.2 Overview of the MTX Documentation..................................................................................................... 1
1.2.1 System Description.............................................................................................................................. 1
1.2.2 Software Installation............................................................................................................................ 1
1.2.3 Commissioning.................................................................................................................................... 2
1.2.4 Standard NC Operation....................................................................................................................... 2
1.2.5 Programming Manual.......................................................................................................................... 2
1.2.6 Functional Description......................................................................................................................... 2
1.2.7 Machine Parameters........................................................................................................................... 2
1.2.8 PLC Interface....................................................................................................................................... 2
1.2.9 Diagnostics Messages......................................................................................................................... 3
1.2.10 Workshop Programming Turning and Milling...................................................................................... 3
1.3 Conditions............................................................................................................................................... 3
2 Important Instructions for Use........................................................................................ 5
2.1 Appropriate Use...................................................................................................................................... 5
2.1.1 Introduction.......................................................................................................................................... 5
2.1.2 Areas of Use and Application.............................................................................................................. 5
2.2 Inappropriate Use................................................................................................................................... 6
3 Safety Instructions for Electric Drives and Controls....................................................... 7
3.1 Safety Instructions - General Information............................................................................................... 7
3.1.1 Using the Safety Instructions and Passing them on to Others............................................................ 7
3.1.2 How to Employ the Safety Instructions................................................................................................ 7
3.1.3 Explanation of Warning Symbols and Degrees of Hazard Seriousness.............................................. 8
3.1.4 Hazards by Improper Use.................................................................................................................... 9
3.2 Instructions with Regard to Specific Dangers....................................................................................... 10
3.2.1 Protection Against Contact with Electrical Parts and Housings......................................................... 10
3.2.2 Protection Against Electric Shock by Protective Extra-Low Voltage................................................. 11
3.2.3 Protection Against Dangerous Movements....................................................................................... 11
3.2.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 14
3.2.5 Protection Against Contact with Hot Parts......................................................................................... 14
3.2.6 Protection During Handling and Mounting......................................................................................... 14
3.2.7 Battery Safety.................................................................................................................................... 15
3.2.8 Protection Against Pressurized Systems........................................................................................... 15
4 Operating Elements..................................................................................................... 17
4.1 User Panel and Keyboard..................................................................................................................... 17
4.2 Machine User Panel............................................................................................................................. 18
Application Description |Rexroth IndraMotion MTX 09VRS Electric Drives
and Controls
|Bosch Rexroth AG I/IX
Table of Contents

Page
4.3 Basic Screen Layout............................................................................................................................. 18
4.4 Operating Modes and OP-keys............................................................................................................ 19
4.5 Machine Status Area............................................................................................................................ 21
4.5.1 Layout of the Machine Status Area................................................................................................... 21
General Information........................................................................................................................ 21
Channel-independent Control States............................................................................................. 21
Channel States............................................................................................................................... 21
Diagnosis Messages...................................................................................................................... 21
Logo Area....................................................................................................................................... 22
4.6 Status Bar............................................................................................................................................. 23
4.6.1 Structure of the Status Line............................................................................................................... 23
General Information........................................................................................................................ 23
Application-dependent Area .......................................................................................................... 23
System Area................................................................................................................................... 23
4.6.2 Function of the Status Line................................................................................................................ 23
5 General Operation and Visualization........................................................................... 25
5.1 Visualization Symbols........................................................................................................................... 25
5.2 Basic NC Screen.................................................................................................................................. 28
5.2.1 Overview............................................................................................................................................ 28
5.2.2 Position Display................................................................................................................................. 28
Display Contents............................................................................................................................ 28
Coordinates.................................................................................................................................... 29
Coordinate Systems....................................................................................................................... 30
5.2.3 Technology Display........................................................................................................................... 31
Display Contents............................................................................................................................ 31
Drive Configuration for Spindle Torque and Performance.............................................................. 32
5.2.4 Program Section Display................................................................................................................... 33
Display Contents ........................................................................................................................... 33
5.2.5 Program Nesting Display................................................................................................................... 34
Display Contents ........................................................................................................................... 34
5.2.6 ZO Display......................................................................................................................................... 34
Display Contents ........................................................................................................................... 34
5.2.7 ZO Table Display............................................................................................................................... 35
Display Contents ........................................................................................................................... 35
5.2.8 Placement Display............................................................................................................................. 35
Display Contents ........................................................................................................................... 35
5.2.9 Placement Table Display................................................................................................................... 35
Display Contents ........................................................................................................................... 35
5.2.10 Tool Display....................................................................................................................................... 35
Display Contents ........................................................................................................................... 35
5.2.11 Tool Correction Display..................................................................................................................... 36
Display Contents ........................................................................................................................... 36
5.2.12 Tool Correction Register Display....................................................................................................... 37
Display Contents ........................................................................................................................... 37
5.2.13 G-Code Display................................................................................................................................. 38
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Page
Display Contents ........................................................................................................................... 38
5.2.14 M-Code Display................................................................................................................................. 38
Display Contents ........................................................................................................................... 38
5.2.15 Input Tool Display ............................................................................................................................. 38
Display Contents ........................................................................................................................... 38
5.2.16 Program Coordinates Display............................................................................................................ 38
Display Contents ........................................................................................................................... 38
5.2.17 System Message Display.................................................................................................................. 39
Display Contents ........................................................................................................................... 39
5.3 Two-Channel Display............................................................................................................................ 39
5.3.1 Application......................................................................................................................................... 39
5.3.2 General Structure of the Display....................................................................................................... 40
5.3.3 Operation and Navigation.................................................................................................................. 42
5.4 MTX Navigator...................................................................................................................................... 43
5.4.1 General.............................................................................................................................................. 43
Instances of the MTX Navigator..................................................................................................... 43
Context-dependent Functions of the MTX Navigators.................................................................... 45
5.4.2 Operation........................................................................................................................................... 45
General........................................................................................................................................... 45
Switching Between Tree and List................................................................................................... 46
Navigation in the Tree.................................................................................................................... 46
Navigation in the List...................................................................................................................... 46
5.4.3 Functions........................................................................................................................................... 47
General Functions.......................................................................................................................... 47
Program Selection Functions......................................................................................................... 53
Directory Functions......................................................................................................................... 53
File Functions................................................................................................................................. 55
5.5 Winlock................................................................................................................................................. 57
5.5.1 General.............................................................................................................................................. 57
5.5.2 Active Winlock................................................................................................................................... 57
5.5.3 Deactivating Winlock......................................................................................................................... 58
5.5.4 Terminating the User Interface.......................................................................................................... 58
6 Operating Modes......................................................................................................... 59
6.1 Automatic.............................................................................................................................................. 59
6.1.1 Single Block....................................................................................................................................... 59
6.1.2 Single Step........................................................................................................................................ 59
6.1.3 Program Block................................................................................................................................... 59
6.1.4 Subsequent Block.............................................................................................................................. 59
6.1.5 Block Search/NC Program Restart.................................................................................................... 59
Overview......................................................................................................................................... 59
Design Screen Layout.................................................................................................................... 60
Title Line ........................................................................................................................................ 60
Main Area ...................................................................................................................................... 60
Status Line...................................................................................................................................... 60
Block Search Scope of Functions................................................................................................... 61
Application Description |Rexroth IndraMotion MTX 09VRS Electric Drives
and Controls
|Bosch Rexroth AG III/IX
Table of Contents

Page
NC Program Restart Scope of Functions....................................................................................... 61
Functional Keys in the Applications of Function Block Search and NC Program Restart.............. 63
Restart with NC Program Restart................................................................................................... 64
6.1.6 Moving Away from the Contour/Returning to the Contour................................................................. 65
Overview......................................................................................................................................... 65
Operating Steps.............................................................................................................................. 66
6.2 MDI Block Input ................................................................................................................................... 68
6.2.1 MDI Editor ......................................................................................................................................... 68
6.2.2 Options ............................................................................................................................................. 70
6.2.3 Processing an MDI Block.................................................................................................................. 71
6.2.4 Processing Several MDI Blocks ....................................................................................................... 71
Processing Single Blocks............................................................................................................... 71
Processing a Block of NC Blocks................................................................................................... 72
6.2.5 Processing a Subroutine................................................................................................................... 72
6.2.6 Acceptance of NC Blocks from the MDI Editor into an NC Program................................................. 73
7 Programming............................................................................................................... 75
7.1 Overview............................................................................................................................................... 75
7.2 NC Programming.................................................................................................................................. 75
7.2.1 Overview............................................................................................................................................ 75
7.2.2 Functions under File.......................................................................................................................... 76
File - Save...................................................................................................................................... 76
File - Save as.................................................................................................................................. 77
File - New....................................................................................................................................... 77
File - Open...................................................................................................................................... 77
File - Print....................................................................................................................................... 77
File - Exit NC Editor........................................................................................................................ 78
File - Exit All NC Editors................................................................................................................. 78
7.2.3 Functions under Edit.......................................................................................................................... 78
Edit - Undo...................................................................................................................................... 78
Edit - Redo...................................................................................................................................... 78
Edit - Cut (Block)............................................................................................................................ 78
Edit - Copy (Block).......................................................................................................................... 78
Edit - Paste (Block)......................................................................................................................... 79
Edit - Select Line............................................................................................................................ 79
Edit - Select All............................................................................................................................... 79
7.2.4 Functions under Navigate.................................................................................................................. 79
Edit - Search................................................................................................................................... 79
Edit - Next Error.............................................................................................................................. 79
Edit - Prior Error.............................................................................................................................. 79
Edit - Go to Beginning of File.......................................................................................................... 79
Edit - Go to End of File................................................................................................................... 79
7.2.5 Functions Paste................................................................................................................................. 80
Paste - Master Dimension.............................................................................................................. 80
Paste - NC Block Sequences......................................................................................................... 80
Paste - GNP Geometry (software license)..................................................................................... 81
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Paste - GNP Cycle (software license)............................................................................................ 81
Paste - Paste Cycle ....................................................................................................................... 81
7.2.6 Functions under Tools....................................................................................................................... 84
Tools- Block Numbers.................................................................................................................... 84
Automatic NC Block Numbering On/Off......................................................................................... 84
Automatic CPL Block Numbering On/Off........................................................................................ 84
NC Block Numbering...................................................................................................................... 85
CPL Block Numbering.................................................................................................................... 85
NC Simulation................................................................................................................................. 85
Options........................................................................................................................................... 85
7.2.7 GNP Correction Function.................................................................................................................. 85
7.2.8 Text Editor......................................................................................................................................... 85
7.2.9 Online Help: NC Programming Instructions ...................................................................................... 86
7.2.10 Interruption of the Connection........................................................................................................... 86
7.3 Variables Editor.................................................................................................................................... 86
7.3.1 Overview............................................................................................................................................ 86
Editor for Variables......................................................................................................................... 86
Screen Layout................................................................................................................................ 86
Variables Lists................................................................................................................................ 87
7.3.2 Operating Active List......................................................................................................................... 87
Value Entry..................................................................................................................................... 87
Functional Keys in the Active Variables Editor............................................................................... 88
Functional Keys in the Variables List Editor................................................................................... 90
7.4 D-Corrections, Zero Offsets and Placements....................................................................................... 94
7.4.1 Overview............................................................................................................................................ 94
Editors for NC Data........................................................................................................................ 94
Screen Layout................................................................................................................................ 94
NC Data Tables.............................................................................................................................. 95
7.4.2 Operation........................................................................................................................................... 96
Value Entry..................................................................................................................................... 96
Functional Keys in the Table Editor................................................................................................ 97
7.4.3 Zero Point Offsets.............................................................................................................................. 99
General Information on Zero Offsets.............................................................................................. 99
Zero Offset Editor........................................................................................................................... 99
7.4.4 D-Corrections.................................................................................................................................. 103
General Information on D-Corrections.......................................................................................... 103
Operating the D-Correction Editor................................................................................................ 104
7.4.5 Placements...................................................................................................................................... 107
General Information on Placements............................................................................................. 107
Operating the Placement Editor................................................................................................... 107
8 Tool Management...................................................................................................... 111
8.1 Overview............................................................................................................................................. 111
8.1.1 General Information......................................................................................................................... 111
8.1.2 Data Management .......................................................................................................................... 111
8.1.3 Screen Layout................................................................................................................................. 113
Application Description |Rexroth IndraMotion MTX 09VRS Electric Drives
and Controls
|Bosch Rexroth AG V/IX
Table of Contents

Page
Structure Tool List........................................................................................................................ 113
Structure Tool Editor..................................................................................................................... 114
8.2 Operation............................................................................................................................................ 116
8.2.1 Value Entry...................................................................................................................................... 116
Navigation and Selection of Cells................................................................................................. 116
Editing Values .............................................................................................................................. 116
Additive Value Entry..................................................................................................................... 117
8.2.2 Functional Keys in the Tool Management....................................................................................... 117
8.2.3 M-Keys for Tool List Display............................................................................................................ 118
8.2.4 Tool List Display.............................................................................................................................. 118
List Contents................................................................................................................................. 118
Display formats............................................................................................................................. 118
Functions in the Tool List Display................................................................................................. 128
8.2.5 Tool Editors..................................................................................................................................... 134
Differences in Behavior Between Adding and Editing.................................................................. 134
Container Contents....................................................................................................................... 134
Basic Data.................................................................................................................................... 136
Location and Tool Status Data..................................................................................................... 137
User Tool Data............................................................................................................................. 137
Technology data........................................................................................................................... 138
Edge Data..................................................................................................................................... 139
Geometry Limits........................................................................................................................... 139
Bitmap Display.............................................................................................................................. 140
Functions in the Tool Editor.......................................................................................................... 140
M-Keys in the Tool Editor............................................................................................................. 141
8.2.6 Tool catalog..................................................................................................................................... 141
Definition of Terms....................................................................................................................... 141
Predefined Tool Types (Standard Types)..................................................................................... 143
9 System Switching....................................................................................................... 145
9.1 Channel Dialog Box............................................................................................................................ 145
9.1.1 Application....................................................................................................................................... 145
9.1.2 General Structure of the Channel Dialog Box................................................................................. 145
9.1.3 Operation and Navigation................................................................................................................ 148
10 Diagnostics................................................................................................................ 149
10.1 Diagnostics Display ........................................................................................................................... 149
10.1.1 Overview.......................................................................................................................................... 149
10.1.2 Filter ................................................................................................................................................ 150
10.1.3 Detail View ...................................................................................................................................... 151
10.1.4 HTML Information............................................................................................................................ 152
10.1.5 No Communication.......................................................................................................................... 154
10.2 Log Book............................................................................................................................................. 154
10.2.1 Overview.......................................................................................................................................... 154
10.2.2 Log Book Selection.......................................................................................................................... 155
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10.2.3 Deleting Log Book........................................................................................................................... 157
10.2.4 Updating Display............................................................................................................................. 157
10.2.5 Export.............................................................................................................................................. 157
10.2.6 Filters............................................................................................................................................... 158
10.3 Field bus Diagnostics ......................................................................................................................... 159
10.4 NC-PLC Interface Signals................................................................................................................... 162
10.4.1 Application....................................................................................................................................... 162
10.4.2 General Structure of the Interface Signals Display.......................................................................... 163
10.4.3 Operation and Navigation................................................................................................................ 164
10.5 Variable and Parameter Lists............................................................................................................. 165
10.5.1 Application....................................................................................................................................... 165
10.5.2 General Structure of the Variable and Parameter lists.................................................................... 166
10.5.3 Operation and Navigation................................................................................................................ 167
11 Extended Functionality............................................................................................... 171
11.1 The NC Analyzer................................................................................................................................ 171
11.1.1 Overview.......................................................................................................................................... 171
Purpose of the NC Analyzer......................................................................................................... 171
Properties of the NC Analyzer...................................................................................................... 171
Error Search in the Program ........................................................................................................ 171
11.1.2 Start NC Analyzer............................................................................................................................ 172
Start NC Analyzer......................................................................................................................... 172
Configuration Files........................................................................................................................ 172
11.1.3 User Interface.................................................................................................................................. 173
Overview....................................................................................................................................... 173
The Status Line............................................................................................................................ 173
The Header Information................................................................................................................ 174
Work sections............................................................................................................................... 174
F-Key Bars.................................................................................................................................... 175
Find Text....................................................................................................................................... 176
Resetting Window Properties....................................................................................................... 176
11.1.4 Workflow of the NC Analyzer........................................................................................................... 176
General......................................................................................................................................... 176
Selecting a Program..................................................................................................................... 177
Complete Lock.............................................................................................................................. 177
Channel Selection........................................................................................................................ 178
Processing an NC Program with the NC Analyzer ...................................................................... 178
Displaying the NC Program:......................................................................................................... 178
Setting and Editing Breakpoints................................................................................................... 179
Watching and Editing Variables.................................................................................................... 181
Messages in the "Output" Window............................................................................................... 185
Active Program after Termination................................................................................................. 185
Messages of the NC Analyzer...................................................................................................... 186
User Reactions to Errors and Messages...................................................................................... 186
Error Messages............................................................................................................................ 187
Abbreviations................................................................................................................................ 190
Application Description |Rexroth IndraMotion MTX 09VRS Electric Drives
and Controls
|Bosch Rexroth AG VII/IX
Table of Contents

Page
11.2 Circularity Test.................................................................................................................................... 190
11.2.1 Usage.............................................................................................................................................. 190
11.2.2 Operation......................................................................................................................................... 190
11.2.3 Project Circular Test on F-Keys....................................................................................................... 193
11.3 I-Remote............................................................................................................................................. 193
11.3.1 Usage.............................................................................................................................................. 193
11.3.2 Operation......................................................................................................................................... 194
General Information...................................................................................................................... 194
Activate:........................................................................................................................................ 194
Deactivate:.................................................................................................................................... 194
11.3.3 Display in Machine Status Area....................................................................................................... 194
11.4 Calculations and Tables..................................................................................................................... 195
11.4.1 Introduction...................................................................................................................................... 195
Purpose of the Calculation........................................................................................................... 195
Set-up........................................................................................................................................... 195
Operation and Inserting Values.................................................................................................... 196
11.4.2 Calculator........................................................................................................................................ 197
Overview....................................................................................................................................... 197
Operating Modes.......................................................................................................................... 198
Working in the Classic Operating Mode....................................................................................... 199
Working in the Text Entry Operating Mode.................................................................................. 203
Working in the Hybrid Operating Mode........................................................................................ 207
Working with the Memory............................................................................................................. 208
11.4.3 Taper Calculations........................................................................................................................... 209
Overview....................................................................................................................................... 209
Performing Taper Calculations..................................................................................................... 210
Error.............................................................................................................................................. 210
11.4.4 Toleranced Dimension Table........................................................................................................... 210
Overview....................................................................................................................................... 210
Finding an Allowance................................................................................................................... 211
Error.............................................................................................................................................. 212
11.4.5 Size Calculations............................................................................................................................. 212
Overview....................................................................................................................................... 212
Performing Size Calculations....................................................................................................... 213
Error.............................................................................................................................................. 213
11.4.6 Thread Table................................................................................................................................... 213
Overview....................................................................................................................................... 213
Finding Thread Parameters.......................................................................................................... 214
Error.............................................................................................................................................. 214
11.4.7 Polar Coordinates............................................................................................................................ 215
Overview....................................................................................................................................... 215
Conversion between Cartesian and Polar Coordinates................................................................ 216
Trigonometric Calculations........................................................................................................... 217
Error.............................................................................................................................................. 218
11.4.8 Calculations on Speed and Feed.................................................................................................... 219
Overview....................................................................................................................................... 219
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Calculating the Cutting Velocity/Speed........................................................................................ 219
Feed Calculations......................................................................................................................... 220
Error.............................................................................................................................................. 220
12 Annex......................................................................................................................... 223
12.1 Keyboard Shortcuts............................................................................................................................ 223
13 Service and Support.................................................................................................. 225
Index.......................................................................................................................... 227
Application Description |Rexroth IndraMotion MTX 09VRS Electric Drives
and Controls
|Bosch Rexroth AG IX/IX
Table of Contents

Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraMotion MTX 09VRS |Application Description

1 Introduction
1.1 About this Documentation
1.1.1 Purpose
This documentation describes the operation of the standard user interface of
the Rexroth IndraMotion MTX NC control system.
This documentation is a component of the full documentation for the Rexroth In‐
draMotion MTX; see chapter 1.2 "Overview of the MTX Documentation" on
page 1.
1.1.2 Structure
The document is structured according to procedures. The description of the
individual functions corresponds to their operation. General operating instruc‐
tions come first.
1.1.3 Notation, Fonts, Symbols
The following notations are used in this documentation for actuating operating
elements (buttons, keys):
Keys on the keyboard and on the operator panel are shown in angled brackets
<>, e.g. pressing the enter key by <Enter>.
Keys that are pressed in sequence are separated by a comma; e.g. <1>, <2>,
<Enter>.
Keys that are pressed simultaneously are combined using a plus symbol, e.g.
<Ctrl>+<Alt>+<Del> or <Shift>+<Enter>.
Buttons in dialog boxes in the user interface are highlighted by quote marks,
e.g. "OK" or "Cancel".
To display menus, the individual sequential menu items are highlighted in bold
and connected by triangles. For example, to retrieve menu item "Save" in menu
"File": File ▶ Save.
1.2 Overview of the MTX Documentation
1.2.1 System Description
This documentation provides an overview of the hardware of the control system
Rexroth IndraMotion MTX.
Rexroth IndraMotion MTX System Description
DOK-MTX***-SYS*DES*V09-PR0x-EN-P
R911324383
1.2.2 Software Installation
This documentation provides information on the installation and the update of
the Rexroth IndraMotion MTX and Rexroth IndraMotion MLC controls as well
as the network settings.
Rexroth IndraWorks Software Installation
DOK-IWORKS-SOFTINS*V09-IB0x-EN-P
R911324379
Application Description |Rexroth IndraMotion MTX 09VRS Electric Drives
and Controls
|Bosch Rexroth AG 1/233
Introduction
Keys on the Keyboard and on the
Operator Panel
Buttons in the User Interface
Menu Sequences
Short Description
Title
Type
Parts No.
Short Description
Title
Type
Parts No.

1.2.3 Commissioning
Amongst others, this documentation describes how to configure the user inter‐
face, as well as the tool management, the user administration and the remote
programming procedure of the control system Rexroth IndraMotion MTX.
Rexroth IndraMotion MTX Commissioning
DOK-MTX***-STARTUP*V09-IB0x-EN-P
R911324381
1.2.4 Standard NC Operation
This documentation describes the operation of the standard user interface of
the Rexroth IndraMotion MTX.
Rexroth IndraMotion MTX Standard NC Operation
DOK-MTX***-NC*OP***V09-AW0x-EN-P
R911324372
1.2.5 Programming Manual
This documentation describes the NC programming procedure and the NC
commands of the Rexroth IndraMotion MTX.
Rexroth IndraMotion MTX Programming Manual
DOK-MTX***-NC**PRO*V09-AW0x-EN-P
R911324367
1.2.6 Functional Description
This documentation describes the basic functions of the control system Rexroth
IndraMotion MTX.
Rexroth IndraMotion MTX Functional Description
DOK-MTX***-NC*FUNC*V09-FK0x-EN-P
R911324369
1.2.7 Machine Parameters
This documentation describes the structure and the adaptation of the param‐
eters of the control system Rexroth IndraMotion MTX.
Rexroth IndraMotion MTX Machine Parameters
DOK-MTX***-MA*PAR**V09-PA0x-EN-P
R911324365
1.2.8 PLC Interface
This documentation describes the interface signals and the program modules
for the integrated PLC.
Rexroth IndraMotion MTX PLC Interface
DOK-MTX***-PLC*INT*V09-PR0x-EN-P
R911324375
2/233 Bosch Rexroth AG | Electric Drives
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Rexroth IndraMotion MTX 09VRS |Application Description
Introduction
Short Description
Title
Type
Parts No.
Short Description
Title
Type
Parts No.
Short Description
Title
Type
Parts No.
Short Description
Title
Type
Parts No.
Short Description
Title
Type
Parts No.
Short Description
Title
Type
Parts No.

1.2.9 Diagnostics Messages
This documentation describes possible errors, warnings and messages, their
reasons and notes regarding their remedy within the control system Rexroth
IndraMotion MTX.
Rexroth IndraMotion MTX Diagnostics Messages
DOK-MTX***-DIAGMES*V09-WA0x-EN-P
R911324360
1.2.10 Workshop Programming Turning and Milling
This documentation describes the operation and programming procedures of
the graphic NC programming and the simulation.
Rexroth IndraMotion MTX Shop Floor Programming Turning and Milling
DOK-MTX***-SF*PROG*V09-AW0x-EN-P
R911324377
1.3 Conditions
To be able to operate the standard user interface of the Rexroth IndraMo‐
tion MTX according to this documentation, project planning and startup of the
control system have to be executed.
The default settings of the dialog boxes as delivered are described. For further
configuration options, see the documentation "Commissioning", DOK-MTX***-
STARTUP*V09-IB0x-EN-P, R911324381.
Application Description |Rexroth IndraMotion MTX 09VRS Electric Drives
and Controls
|Bosch Rexroth AG 3/233
Introduction
Short Description
Title
Type
Parts No.
Short Description
Title
Type
Parts No.

Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraMotion MTX 09VRS |Application Description

2 Important Instructions for Use
2.1 Appropriate Use
2.1.1 Introduction
Bosch Rexroth products represent state-of-the-art developments and manu‐
facturing. They are tested prior to delivery to ensure operating safety and
reliability.
The products may only be used in the manner that is defined as appropriate. If
they are used in an inappropriate manner, then situations can develop that may
lead to property damage or injury of personnel.
Bosch Rexroth, as manufacturer, is not liable for any damages re‐
sulting from inappropriate use. In such cases, the guarantee and
the right to payment of damages resulting from inappropriate use
are forefeited. The user alone carries all responsibility of the risks.
Before using Bosch Rexroth products, make sure that all the pre-requisites for
appropriate use of the products are satisfied:
● Personnel that in a way, shape or form uses our products must first read
and understand the relevant safety instructions and be familiar with ap‐
propriate use.
● If the product takes the form of hardware, then they must remain in the
original state, in other words, no structural changes are permitted. It its not
permitted to decompile software products or alter source codes.
● Do not mount damaged or faulty products or use them in operation.
● Make sure that the products have been installed in the manner described
in the relevant documentation.
2.1.2 Areas of Use and Application
The Rexroth IndraMotion MTX control is used to
● Programming contour and machining technology (feedrate, spindle
speed, tool change) or a workpiece.
● Guiding a machining tool along a programmed bath.
Feed drives, spindles and auxiliary axes of a machine tool are activated via
SERCOS interface.
This additionally requires I/O components for the integrated PLC
which, in combination with the actual CNC, controls the machining
process as a whole and also monitors this process with regard to
technical safety.
The unit may be operated only with the explicitly specified hardware
component configurations and combinations and only with the soft‐
ware and firmware specified in the appropriate documentations and
functional descriptions.
The Rexroth IndraMotion MTX has been developed for control tasks in multi-
axis installations.
Typical applications are:
● lathes
● milling machines
Application Description |Rexroth IndraMotion MTX 09VRS Electric Drives
and Controls
|Bosch Rexroth AG 5/233
Important Instructions for Use

● machining centers
2.2 Inappropriate Use
Using the Rexroth IndraMotion MTX outside of the above-referenced areas of
application or under operating conditions other than described in the document
and the technical data specified is defined as "inappropriate use".
The Rexroth IndraMotion MTX may not be used if ...
● they are subject to operating conditions that do not meet the above speci‐
fied ambient conditions. This includes, for example, operation under wa‐
ter, in the case of extreme temperature fluctuations or extreme maximum
temperatures or if
● Bosch Rexroth has not specifically released Rexroth IndraMotion MTX for
that intended purpose. Please note the specifications outlined in the gen‐
eral safety instructions!
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Rexroth IndraMotion MTX 09VRS |Application Description
Important Instructions for Use

3 Safety Instructions for Electric Drives and Controls
3.1 Safety Instructions - General Information
3.1.1 Using the Safety Instructions and Passing them on to Others
Do not attempt to install or commission this device without first reading all doc‐
umentation provided with the product. Read and understand these safety
instructions and all user documentation prior to working with the device. If you
do not have the user documentation for the device, contact your responsible
Bosch Rexroth sales representative. Ask for these documents to be sent im‐
mediately to the person or persons responsible for the safe operation of the
device.
If the device is resold, rented and/or passed on to others in any other form,
these safety instructions must be delivered with the device in the official lan‐
guage of the user's country.
WARNING
Improper use of these devices, failure to follow the safety instructions in
this document or tampering with the product, including disabling of safe‐
ty devices, may result in material damage, bodily harm, electric shock
or even death!
Observe the safety instructions!
3.1.2 How to Employ the Safety Instructions
Read these instructions before initial commissioning of the equipment in order
to eliminate the risk of bodily harm and/or material damage. Follow these safety
instructions at all times.
● Bosch Rexroth AG is not liable for damages resulting from failure to ob‐
serve the warnings provided in this documentation.
● Read the operating, maintenance and safety instructions in your language
before commissioning the machine. If you find that you cannot completely
understand the documentation for your product, please ask your supplier
to clarify.
● Proper and correct transport, storage, assembly and installation, as well
as care in operation and maintenance, are prerequisites for optimal and
safe operation of this device.
● Only assign trained and qualified persons to work with electrical installa‐
tions:
– Only persons who are trained and qualified for the use and operation
of the device may work on this device or within its proximity. The
persons are qualified if they have sufficient knowledge of the assem‐
bly, installation and operation of the product, as well as an under‐
standing of all warnings and precautionary measures noted in these
instructions.
– Furthermore, they must be trained, instructed and qualified to switch
electrical circuits and devices on and off in accordance with technical
safety regulations, to ground them and to mark them according to the
requirements of safe work practices. They must have adequate safe‐
ty equipment and be trained in first aid.
● Only use spare parts and accessories approved by the manufacturer.
Application Description |Rexroth IndraMotion MTX 09VRS Electric Drives
and Controls
|Bosch Rexroth AG 7/233
Safety Instructions for Electric Drives and Controls

● Follow all safety regulations and requirements for the specific application
as practiced in the country of use.
● The devices have been designed for installation in industrial machinery.
● The ambient conditions given in the product documentation must be ob‐
served.
● Only use safety-relevant applications that are clearly and explicitly ap‐
proved in the Project Planning Manual. If this is not the case, they are
excluded. Safety-relevant are all such applications which can cause dan‐
ger to persons and material damage.
● The information given in the documentation of the product with regard to
the use of the delivered components contains only examples of applica‐
tions and suggestions.
The machine and installation manufacturer must
– make sure that the delivered components are suited for his individual
application and check the information given in this documentation
with regard to the use of the components,
– make sure that his application complies with the applicable safety
regulations and standards and carry out the required measures,
modifications and complements.
● Commissioning of the delivered components is only permitted once it is
sure that the machine or installation in which they are installed complies
with the national regulations, safety specifications and standards of the
application.
● Operation is only permitted if the national EMC regulations for the appli‐
cation are met.
● The instructions for installation in accordance with EMC requirements can
be found in the section on EMC in the respective documentation (Project
Planning Manuals of components and system).
The machine or installation manufacturer is responsible for compliance
with the limiting values as prescribed in the national regulations.
● Technical data, connection and installation conditions are specified in the
product documentation and must be followed at all times.
National regulations which the user must take into account
● European countries: according to European EN standards
● United States of America (USA):
– National Electrical Code (NEC)
– National Electrical Manufacturers Association (NEMA), as well as
local engineering regulations
– regulations of the National Fire Protection Association (NFPA)
● Canada: Canadian Standards Association (CSA)
● Other countries:
– International Organization for Standardization (ISO)
– International Electrotechnical Commission (IEC)
3.1.3 Explanation of Warning Symbols and Degrees of Hazard Seriousness
The safety instructions describe the following degrees of hazard seriousness.
The degree of hazard seriousness informs about the consequences resulting
from non-compliance with the safety instructions:
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Rexroth IndraMotion MTX 09VRS |Application Description
Safety Instructions for Electric Drives and Controls