Bosch Rexroth NYCe 4000 User manual

NYCe 4000
Multi-axis motion control system
Standard Housings NY40x3
Instructions
R911337318
Edition 09

NYCe 4000 Multi-axis motion control
system
List of trademarks
Products in this publication are referred to by their general trade names. In
most, if not all cases, these designations are claimed as trademarks or
registered trademarks of their respective companies.
Copyright
© Bosch Rexroth AG 2021
All rights reserved, also regarding any disposal, exploitation, reproduction,
editing, distribution, as well as in the event of applications for industrial
property rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this
documentation and the availability of the product.
Published by
Bosch Rexroth AG
P.O. Box 7170 ■ 5605 JD Eindhoven ■ The Netherlands
http://www.boschrexroth.com
RS-7e6badbd1592b2a00a347e865d191009-1-en-US-56

Table of Contents
Page
1 About this Documentation..................................................................... 1
1.1 Overview – target groups & product phases.......................................... 1
1.2 Intended audience................................................................................. 1
1.3 Availability.............................................................................................. 1
1.4 Included parts........................................................................................ 2
1.5 Variations............................................................................................... 2
1.6 Further available documentation........................................................... 2
1.7 Additional parts..................................................................................... 2
2 Product Identification and Scope of Delivery........................................ 3
2.1 Product identification............................................................................ 3
2.2 Scope of delivery................................................................................... 5
3 Using the Safety Instructions................................................................. 6
3.1 Safety instructions - structure............................................................... 6
3.2 Explaining signal words and safety alert symbols.................................. 6
4 Intended Use.......................................................................................... 7
5 Accessories, Spare Parts and Wear Parts.............................................. 7
6 Ambient Conditions............................................................................... 8
7 Technical Data........................................................................................ 8
7.1 General.................................................................................................. 8
7.2 24V Power supply ratings...................................................................... 8
7.3 Drive power supply ratings.................................................................... 9
7.4 Motor connector ratings........................................................................ 9
8 Standards............................................................................................ 10
8.1 Used standards.................................................................................... 10
8.2 CE marking........................................................................................... 10
8.3 UL certification.................................................................................... 11
8.4 China RoHS 2 marking......................................................................... 12
9 Interfacing............................................................................................ 13
9.1 Overview.............................................................................................. 13
NYCe 4000 Multi-axis motion control
system
I
Table of Contents
R911337318_Edition 09 Bosch Rexroth AG

Page
9.2 24V System – Power supply connection.............................................. 14
9.3 SE – Service connection...................................................................... 15
9.4 Fan – Fan connection........................................................................... 15
9.5 CAP – Capacitor connections.............................................................. 15
9.6 DP – Drive power supply connections................................................. 16
9.7 M – Motor connections........................................................................ 18
9.8 E – Encoder and HALL sensor connections......................................... 19
9.9 An – Analog I/O connections............................................................... 19
9.10 Fdig, Dig – 24V power supply for Fast digital I/O and Digital I/O con-
nections............................................................................................... 20
10 Installation and Removal...................................................................... 21
10.1 General................................................................................................ 21
10.2 Mechanical dimensions........................................................................ 21
10.3 Mechanical installation of the system housing.................................... 33
10.4 Protective Earth connection................................................................ 34
10.5 Motor connection................................................................................. 34
10.6 Encoder connection............................................................................. 36
10.7 Configuration....................................................................................... 36
10.8 Mechanical removal of the system housing......................................... 37
11 Commissioning.................................................................................... 37
12 Description of the System Housing...................................................... 37
13 Diagnosis............................................................................................. 39
14 IT-security............................................................................................ 39
15 Maintenance........................................................................................ 39
16 Disposal............................................................................................... 40
16.1 Products.............................................................................................. 40
16.2 Packaging materials............................................................................. 40
16.3 Environmental protection.................................................................... 40
17 Service and Addresses......................................................................... 41
17.1 Service................................................................................................. 41
17.2 Addresses............................................................................................ 41
II
Table of Contents
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337318_Edition 09

Page
18 Appendix – Declaration of Conformity................................................. 42
NYCe 4000 Multi-axis motion control
system
III
Table of Contents
R911337318_Edition 09 Bosch Rexroth AG

IV NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337318_Edition 09

1 About this Documentation
1.1 Overview – target groups & product phases
The target groups, product phases and activities that can refer to this document
are marked in rounded boxes in the following figure.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering
Commissioning
Operation
Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Target groups, product phases and activities
1.2 Intended audience
This document explains technical and service personnel of the machine builder
how to safely install the system housing mechanically and electrically. This
document is not the usage manual.
1.3 Availability
These Instructions are part of the NYS04.2-ST-0x-ULNN-NY40x3 system housing
product delivery (where x = 1, 2, 3, 4, 5) and must always be available for the
user. If the system housing is handed over to another person, these Instructions
must be handed over as well.
NYCe 4000 Multi-axis motion control
system
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About this Documentation
R911337318_Edition 09 Bosch Rexroth AG

1.4 Included parts
Type code Material number Description
One of
●NYS04.2-ST-01-ULNN-NY4013
●NYS04.2-ST-02-ULNN-NY4023
●NYS04.2-ST-03-ULNN-NY4033
●NYS04.2-ST-04-ULNN-NY4043
●NYS04.2-ST-05-ULNN-NY4053
R911172904
R911172905
R911172966
R911172906
R911172907
system housing
system housing
system housing
system housing
system housing
DOK-NY4000-SYST*40X3**-IT09-EN-P R911337318 Instructions
Tab. 1-1: Available system housings
Headers for 24V System, SE, DP NY4130, DP and M connectors are also
included.
1.5 Variations
These Instructions apply to the NYCe 4000 system housings with the following
type code:
●NYS04.2-ST-01-ULNN-NY4013
●NYS04.2-ST-02-ULNN-NY4023
●NYS04.2-ST-03-ULNN-NY4033
●NYS04.2-ST-04-ULNN-NY4043
●NYS04.2-ST-05-ULNN-NY4053
1.6 Further available documentation
The following documentation contains detailed information. Use the listed
documentation or a newer version, if available.
Title and type code Material number
Rexroth NYCe 4000 Hardware System Manual
DOK-NY4000-HW***SYSTEM-PRRS-EN-E R911337671
Rexroth NYCe 4000 Standard Housings & Accessories Manual
DOK-NY4000-HOUSING*ACC-PRRS-EN-E R911337672
Tab. 1-2: Available documentation
1.7 Additional parts
Motion Control Units, host adapter, drive modules, fan units, capacitor kits,
connection cables, and more are listed in the project planning manuals or on
www.boschrexroth.com.
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About this Documentation
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337318_Edition 09

2 Product Identification and Scope of Delivery
2.1 Product identification
All system housings have one slot for the Motion Control Unit (MCU) and the
●NYS04.2-ST-01-ULNN-NY4013 has one slot for a drive module.
●NYS04.2-ST-02-ULNN-NY4023 has 2 slots for drive modules.
●NYS04.2-ST-03-ULNN-NY4033 has 3 slots for drive modules.
●NYS04.2-ST-04-ULNN-NY4043 has 4 slots for drive modules.
●NYS04.2-ST-05-ULNN-NY4053 has 5 slots for drive modules.
Fig. 2-1: View of the NYS04.2-ST-05-ULNN-NY4053
The Power Marking label indicates the rating of the system housing and other
information.
NYCe 4000 Multi-axis motion control
system
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Product Identification and Scope of Delivery
R911337318_Edition 09 Bosch Rexroth AG

1 2 3
4
5
14
10
6
7
9
FD: 15W12
Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2, D-97816 Lohr a. Main
12
13
11
POWER INPUT
MNR:
TYP:
IP20
8
I-C-B-H-T-V
Fig. 2-2: Power marking label
1Logotype
2 Type code
3 Division number / plant number
4 Change index
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Product Identification and Scope of Delivery
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337318_Edition 09

5 Rated voltages and currents
6 Degrees of protection provided by enclosure (IP code)
7 Designation of origin
8 Date of manufacture (yyWww)
9 Rexroth bar code
10 Serial number
11 Company address
12 Certification markings
13 Test markings
14 Material number
Tab. 2-1: Power marking labels and explanation
Fig. 2-3: Warning label
The discharge warning label warns the technician to observe a 5 minute
discharge time delay to be certain that voltages are below 60 V, before
undertaking any actions with the product.
Fig. 2-4: Documentation label
Consult the documentation for detailed information.
Tab. 2-2: Labels on the system housing
2.2 Scope of delivery
The product delivery consists of the following items.
●NYS04.2-ST-01-ULNN-NY4013 system housing, material number R911172904
or
NYS04.2-ST-02-ULNN-NY4023 system housing, material number R911172905
NYCe 4000 Multi-axis motion control
system
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Product Identification and Scope of Delivery
R911337318_Edition 09 Bosch Rexroth AG

or
NYS04.2-ST-03-ULNN-NY4033 system housing, material number R911172966
or
NYS04.2-ST-04-ULNN-NY4043 system housing, material number R911172906
or
NYS04.2-ST-05-ULNN-NY4053 system housing, material number R911172907
●DOK-NY4000-SYST*40X3**-IT09-EN-P Instructions, material number
R911337318.
●Cable connector parts for 24V System, SE, Drive Power and Motor
connections.
3 Using the Safety Instructions
3.1 Safety instructions - structure
The safety instructions are structured as shown in the following example.
Fig. 3-1: Safety instruction lay-out
3.2 Explaining signal words and safety alert symbols
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and if necessary, a safety alert symbol
(according to ANSI Z535.6-2011).
The signal word is meant to draw the reader’s attention to the safety instruction
and signifies the degree of danger. The safety alert symbol (a triangle with an
exclamation point), which precedes the signal words "danger", "warning" and
"caution" is used to alert the reader to personal injury hazards.
In case of non-compliance with this safety
instruction, death or serious injury will occur.
DANGER
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Using the Safety Instructions
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337318_Edition 09

In case of non-compliance with this safety
instruction, death or serious injury can occur.
WARNING
In case of non-compliance with this safety
instruction, minor or moderate injury could
occur.
CAUTION
In case of non-compliance with this safety
instruction, property damage could occur.
NOTICE
4 Intended Use
The system housing is for indoor use only, and may only be used with parts
indicated in this document. Not explicitly mentioned parts may not be installed
or connected. Usage is only allowed in explicitly indicated combinations of
parts.
Do not install and use this system housing before you have read all relevant
documents. You must read the safety instructions and all other directions for
use before you start any work or activity with this system housing.
The system housing has no certified functional safety on board. This means that
all precautions for a safe operation must be ensured by external components.
5 Accessories, Spare Parts and Wear Parts
The following accessories are available for these system housings.
Type code Material number Description
NYA04.1-FAN-1DRV-NY4922/00 R911328062 Fan unit – 1 drive slot
NYA04.1-FAN-2DRV-NY4922/10 R911325083 Fan unit – 2 drive slots
NYA04.1-FAN-3DRV-NY4922/20 R911172220 Fan unit – 3 drive slots
NYA04.1-FAN-4DRV-NY4922/30 R911328063 Fan unit – 4 drive slots
NYA04.1-FAN-5DRV-NY4922/50 R911325084 Fan unit – 5 drive slots
NYA04.1-CAP-100V-NY4921/00 R911325079 Capacitor kit 100V
NYA04.1-CAP-200V-NY4921/10 R911325082 Capacitor kit 200V
NYA04.1-COVRPL-NO-USED-NY4900 R911318964 Cover plate for non-used slots
NYA04.1-SHIELD-SUP-MOT-5PCS-NY491 R911172999 Motor cable shield and support
bracket
Tab. 5-1: Accessories for system housings
NYCe 4000 Multi-axis motion control
system
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Accessories, Spare Parts and Wear Parts
R911337318_Edition 09 Bosch Rexroth AG

The system housings do not contain any replaceable or wear parts. In case of
failure, the entire system housing must be replaced.
6 Ambient Conditions
Operating Storage and transport
Maximum environment
temperature +5 °C .. +55 °C -40 °C .. +85 °C
Relative Humidity 10 % .. 90 % (non-condensing) 5 % .. 95 % (non-condensing)
Mechanical strength
Vibration: IEC 60068-2-6:2007
Vibration, broad-band:
IEC 60068-2-64:2008
Shock: IEC 60068-2-27:2008
Pollution degree 2 2
Overvoltage category II -
Maximum altitude 4000 m
Tab. 6-1: Ambient conditions
Degrees of protection provided by enclosures: IP20.
Free air flow in vertical direction is required above and below the system
housing for a distance of minimal 10 cm for forced cooled systems and 20 cm
for convection cooled systems.
If convection cooling is used (instead of forced cooling) the system housing
must be installed vertical to ensure sufficient free air flow through the
ventilation holes. In particular, bend cables away from the ventilation holes as
near to the connectors as possible.
7 Technical Data
7.1 General
Requirements on Mains Circuits.
●Mains Circuits of overvoltage category II up to 300 V AC rms.
7.2 24V Power supply ratings
The 24V System, 24V Fast Digital and 24V Digital input power specifications are
listed in the following table.
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Technical Data
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337318_Edition 09

Input power UN IN
Fan
IN
Natural convection
24V System DC 24V 3.0A 3.0A
24V Fdigx DC 24V 4.5A 4.5A
24V Digx DC 24V 4.5A 4.5A
Tab. 7-1: 24V power supply ratings
7.3 Drive power supply ratings
The drive power specifications for the system housing are listed in the following
table.
Drive power UN IN
Fan
IN
Natural convection
DPx DC +15 .. +75V
DC +48 .. +150V
12.0A
6.0A
6.0A
2.5A
DP NY4130 x DC +26V/–26V
DC +15V/–15V
1.0A
1.7A
0.5A
1.0A
Tab. 7-2: Drive power supply ratings
7.4 Motor connector ratings
The motor connector ratings for the NY4120 and NY4140 modules (DPx) are
specified in the following tables.
●Motor connector Mx.0
Motor type UN IN
Fan
IN
Natural convection
BLAC motor DC 3x 0V .. 150V 0 .. 7Arms 0 .. 3Arms
BLDC motor DC 3x 0V .. 150V 0 .. 7Arms 0 .. 3Arms
Stepper motor DC 4x 0V .. 75V 0 .. 7Arms 0 .. 3Arms
DC motor DC 2x 0V .. 75V 0 .. 7Arms 0 .. 3Arms
Tab. 7-3: Motor connector Mx.0 ratings
●Motor connector Mx.1
Motor type UN IN
Fan
IN
Natural convection
BLAC motor DC 3x 0V .. 75V 0 .. 7Arms 0 .. 3Arms
BLDC motor DC 3x 0V .. 75V 0 .. 7Arms 0 .. 3Arms
NYCe 4000 Multi-axis motion control
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Technical Data
R911337318_Edition 09 Bosch Rexroth AG

Motor type UN IN
Fan
IN
Natural convection
Stepper motor DC 4x 0V .. 75V 0 .. 7Arms 0 .. 3Arms
DC motor DC 2x 0V .. 75V 0 .. 7Arms 0 .. 3Arms
Tab. 7-4: Motor connector Mx.1 ratings
The motor connector ratings for the NY4130 (DP NY4130 x) are specified in the
following tables.
●Motor connector Mx.0
Motor type
and connection
UN IN
Fan
IN
Natural convection
DC motor balanced DC 0V .. 48V 0 .. 2Arms 0 .. 1Arms
Tab. 7-5: Motor connector Mx.0 ratings
●Motor connector Mx.1
Motor type
and connection
UN IN
Fan
IN
Natural convection
DC motor unbalanced DC 0V .. 24V 0 .. 2Arms 0 .. 1Arms
Tab. 7-6: Motor connector Mx.1 ratings
8 Standards
8.1 Used standards
The components of the system housing correspond to the following standard.
●IEC61010-1:2010 (Safety requirements for electrical equipment for
measurement, control and laboratory use - Part 1: General requirements)
●IEC61000-6-2:2005) (Immunity for industrial environments)
●IEC61000-6-4:2018 (Emission for industrial environments)
8.2 CE marking
Declaration of Conformity
Fig. 8-1: CE logo
10/45
Standards
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337318_Edition 09

The system housings described in the present instructions, comply with the
requirements and the target of the following EU directive and with the following
harmonized European standards:
●Low Voltage Directive 2014/35/EU
This product is a built-in unit which, owing to its installation characteristics, is
not able to comply with the regulations for complete apparatus, machines or
installations from the outset. For this reason, it may only be used for built-in
purposes. The product may only be assessed with regard to its electrical and
mechanical safety as well as to environmental effects (foreign bodies, moisture)
after it has been installed in the product intended for the final user. After the
product has been installed, its EMC properties may change. Hence the product
intended for the final user (complete apparatus, machines or installations)
should be inspected with regard to its EMC properties by the manufacturer of
the product intended for the final user.
●EMC Directive 2014/30/EU
Maintaining the EMC directive presuppose an EMC adapted installation of the
devices within the installation of the machine. The complied limit values and
standards are specified in the Rexroth Manual of associated product. The
regulations for the structure and the installation in this manual must be
maintained and realized. Tests were run using a typical installation in a test
assembly that conforms with the standards. These Rexroth products are built-in
devices for a product for the final user. The test results cannot be transferred to
every state as installed in every product intended for the final user. This
declaration does not therefore assure the EMC characteristics of the product for
the final user.
8.3 UL certification
Fig. 8-2: UL Listed logo
The system housings
●NYS04.2-ST-01-ULNN-NY4013
●NYS04.2-ST-02-ULNN-NY4023
●NYS04.2-ST-03-ULNN-NY4033
●NYS04.2-ST-04-ULNN-NY4043
●NYS04.2-ST-05-ULNN-NY4053
are certified according to
NYCe 4000 Multi-axis motion control
system
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Standards
R911337318_Edition 09 Bosch Rexroth AG

●UL 61010-1:2012
UL file no. E353498
However, there can exist combinations with modules or accessories with limited
or missing certification. Therefore, verify the registration according to the UL
marking on the device.
Loss of UL conformity due to changes to the
system housing.
NOTICE
The UL marking is only valid for the system housing in its delivery status. After
any modification by the customer to the system housing the UL compliance is to
be verified.
8.4 China RoHS 2 marking
Fig. 8-3: China RoHS 2 logo
The system housings
●NYS04.2-ST-01-ULNN-NY4013
●NYS04.2-ST-02-ULNN-NY4023
●NYS04.2-ST-03-ULNN-NY4033
●NYS04.2-ST-04-ULNN-NY4043
●NYS04.2-ST-05-ULNN-NY4053
comply with the requirements of the Administrative Measures for the Restriction
of the Use of Hazardous Substances in Electrical and Electronic Products,
known as China RoHS 2.
12/45
Standards
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337318_Edition 09

9 Interfacing
9.1 Overview
Designation
on base plate
Connection type Connection
(base plate)
Connection
(cable)
24V System 24V DC system
power supply 3-pin male Phoenix Contact MC 1,5/ 3-STF-3,5
SE Service inputs 4-pin male Phoenix Contact
MC 1,5/ 4-STF-3,5
Fan System fan unit 2-pin male
CAP 0
CAP 1
CAP 2
CAP 3
CAP 4
Filter capacitor
for each drive slot 2-pin male
DP NY4130 0 (note 1)
DP NY4130 0/1
DP NY4130 2
DP NY4130 2/3 (note 2)
DP NY4130 3/4
NY4130 drive power slot 0
NY4130 drive power slot 0/1
NY4130 drive power slot 2
NY4130 drive power slot 2/3
NY4130 drive power slot 3/4
8-pin male Phoenix Contact
MC 1,5/ 8-STF-3,5
DP 0
DP 1
DP 2
DP 3
DP 4
NY4120
NY4140
drive power
for each drive slot
5-pin male Phoenix Contact
MSTB 2,5/ 5-STF-5,08
M0.0 M0.1
M1.0 M1.1
M2.0 M2.1
M3.0 M3.1
M4.0 M4.1
Motor connector
2 connectors for each slot 7-pin male Phoenix Contact IC 2,5/ 7-STF-5,08
E0.0 E0.1
E1.0 E1.1
E2.0 E2.1
E3.0 E3.1
E4.0 E4.1
Encoder connector
2 connectors for each slot
25-pin sub-D
female with
4-40 UNC
nuts
25-pin sub-D male
with 4-40 UNC screws
NYCe 4000 Multi-axis motion control
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Interfacing
R911337318_Edition 09 Bosch Rexroth AG

Designation
on base plate
Connection type Connection
(base plate)
Connection
(cable)
An0
An1
An2
An3
An4
Analog I/O connector
1 connector for each slot
9-pin sub-D
male with
4-40 UNC
nuts
9-pin sub-D female
with 4-40 UNC screws
Fdig0
Fdig1
Fdig2
Fdig3
Fdig4
Fast digital I/O connector
1 connector for each slot
9-pin sub-D
female with
4-40 UNC
nuts
9-pin sub-D male
with 4-40 UNC screws
Dig0
Dig1
Dig2
Dig3
Dig4
Digital I/O connector
1 connector for each slot
25-pin sub-D
male with
4-40 UNC
nuts
25-pin sub-D female
with 4-40 UNC screws
Protective earth
connection
M5 threaded
screw
note 1 The text “DP NY4130 0” is only on the NYS04.2-ST-01-ULNN-NY4013.
note 2 The text “DP NY4130 2/3” is only on the NYS04.2-ST-04-ULNN-NY4043.
Tab. 9-1: System housing connections
9.2 24V System – Power supply connection
The connector "24V SYSTEM" connects the 24V power supply to the system
housing for all modules in the module holder.
The system housing has no provisions against
wrong polarity connection of the 24V System
power supply.
NOTICE
Observe the correct polarity of the power supply connections.
Connect the minus at the power supply side of the cable to the housing and/or
to protective earth (if this is not already the case). If the cable has a shield,
connect the shield at the system housing side to the shield pin in the connector
or the connector housing, and connect the shield on the other side of the cable
to the housing of the power supply.
14/45
Interfacing
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337318_Edition 09