Bosch CS 550 User manual

CS 550,551,550i,551i/150RC
Spreader Joystick Controller Installation Manual

2/20
Bosch Rexroth Canada ı May 2019 ı Revision 5.0
Table of Contents
1
System Components
3
2
Spreader System Layout
4
3
Joystick System Layout
4
4
Mounting
5
4.1
Microcontroller
5
4.2
Display and Joystick
6
5
Dimensions
7
5.1
Display
7
5.2
Joystick
7
6
Connector Details
8
6.1
Microcontroller Connection
8
6.2
Solenoid Connection
8
7
Cable Connections
9
7.1
Cable Connections
9
7.2
Main Harness Connections
9
8
Cable Function Chart
11
9
Installation Notes
13
9.1
Step 1
13
9.2
Step 2
13
10
Installation Test Checklist
15
11
Warning
16
12
Appendix – Detailed CS550/150 System Layout

3/20
Bosch Rexroth Canada ı May 2019 ı Revision 5.0
Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for any
reason and reserves the right to make changes at any time, without notice or obligation, to any of the
information contained in this piece of literature.
Please check for updates at: www.boschrexroth.ca/compu-spread

4/20
Bosch Rexroth Canada ı May 2019 ı Revision 5.0
1System Components

5/20
Bosch Rexroth Canada ı May 2019 ı Revision 5.0
2 550i Spreader System Layout
See Appendix (CS-550i System Layout Drawing).
3 Joystick System Layout
See Appendix (CS550i-150RC System Layout Drawing).
4 551i System Layout
See Appendix (CS551i-150RC System Layout Drawing).

6/20
Bosch Rexroth Canada ı May 2019 ı Revision 5.0
The following is a detailed navigation chart for the system layout. See Appendix for the
detailed system layout including all the components and part numbers.
CS-550 / 150 ELECTRONIC SYSTEM BUILDER
TABLE OF CONTENTS
COORDINATES
ITEM DESCRIPTION X.Y DETAILS
550 SPREADER
1SPREADER PACKAGES E1 DISPLAY AND RC INCLUDED
2MAIN HARNESS D7 ADVANCED OR LITE
3CANBUS CABLES C2
4SENSOR EXTENSIONS B6
5SENSOR NETWORK C6 PULL-UP RESISTOR (WHITE MOTOR)
6VEHICLE SPEED B7
7VALVE EXTENSIONS E6 IF RC LOCATED IN CAB
8550 AUXILIARY CABLE E3 MATERIAL DETECT / CHANGE
9VALVE ADAPTER E6 (C4M TO ITT) FOR OLD SCB/MP18
150 ARMREST
1RCE CABLES A3 IN-VALVE OR IN-CAB
2POWER FLOAT C4 NO ADAPTERS FOR NEW C4 BLOCK
3150 AUXILIARY B2
4CANBUS CABLE C2
5LOW OIL, SPIN. REV. C3 ADAPTERS REQUIRED
SPECIAL FUNCTIONS
1PRESSURE/TEMP/CHUTE D3 HYDRAULIC MONITORING
2ROAD TEMP D0 ROAD AND AMBIENT TEMP
3WIFI D2 NEED EXTENSION?
4GPS PUCK E0
5ANTI-ICE E4 USE C4-C4 EXTENSIONS (CUT END)
TOW PLOW
1TP SPREADER PKG E1 INCLUDES TWO 4-4's
2MAIN HARNESS D9
3CANBUS SPLITTER D6
4SENSOR EXTENSIONS B6 RC ON TRUCK OR TRAILER?
5SENSOR NETWORK C6 IF PULL-UP RESISTORS REQUIRED
6VALVE EXTENSIONS E6 RC ON TRUCK OR TRAILER?

7/20
Bosch Rexroth Canada ı May 2019 ı Revision 5.0
5Mounting
5.1 Microcontroller
1. The microcontrollers(s) can be mounted horizontal or with the connectors oriented to
the bottom. The controller cannot be mounted with the connectors facing upwards.
2. The mounting surface must be flat and all four bracket holes used.
3. Sufficient space must be allowed for the mating and un-mating of the connectors.
4. If the controller is mounted in the cab, valve extension cables are required to be routed
into the valve enclosure.
5. If the controller is mounted in the valve enclosure, the main harness leads will
terminate directly to the valve solenoid.
6. The mount hole spacing is 188mm (7.4”) by 59mm (2.32”).
7. See the “Installation Notes” for additional recommendations (page 15).

8/20
Bosch Rexroth Canada ı May 2019 ı Revision 5.0
5.2 Display, Encoder Box and Joystick
1. Both 550i and 551i displays utilize a ball mount where 4 holes of the flange must be
secured. (See hole array.)
2. A similar ball mount is used when the display is coupled to the armrest – one long arm
and one short.
3. The joystick armrest console utilizes a tube mount that slips over 1-7/8” O/D pedestal
tubing.
4. The tube mount can slide forward and back 1.7” to optimize the armrest position.
(Loosen the ¼-20 nuts.)
5. The ratchet clamp can be used to lock the rotation of the tube and bracket.
6. See the “Installation Notes” for additional recommendations (page 15).

9/20
Bosch Rexroth Canada ı May 2019 ı Revision 5.0
5 Dimensions
5.1 Display
5.2 Joystick

10/20
Bosch Rexroth Canada ı May 2019 ı Revision 5.0
6 Connector Details
6.1 Microcontroller Connection
1. Extend sliding tabs.
2. Partially insert connector into socket and ensure the 4 coding posts align into housing.
3. Push sliding tabs in and the connector will fully insert and lock itself.
4. To remove, pull the tabs out and the connector will un-mate.
Note: The RC4-4 “Spreader” controller uses only the larger connector, while the RCE
“Joystick” controller uses both.
6.2 Solenoid Connection
1. Push on the connector to mate.
2. Press metal retainer to un-mate.