Bosch CLIMATE 5000 VRF RDCI Series User manual

6 720 862 467 (2017/05) GB
Before using your air conditioning system, please read this manual carefully and keep it for future reference.
CLIMATE 5000 VRF
Building Management System Gateway Card (Lonworks)
BMS-LON
Installation-user manual

OWNER’S & INSTALLATION MANUAL
BUILDING GATEWAY BMS-LON
Contents
1. INTRODUCTION .............................................................3
2. INSTALLATION ...............................................................3
3. INSTRUCTION ................................................................4
4. NETWORK VARIABLE CHARTS ........................................6
SAFETY PRECAUTIONS
• Read this precautions carefully before installing the unit.
• Following contents are for danger prevention.
WARNING
Means improper handling may lead to personal injury or
property damage.
WARNING
Ensure a qualified person undertakes installation, service and
maintenance on this equipment.
Adhere to this installation manual.
Improper installation may lead to electric shock or fire.
Re-installation must be performed by professionals.
Improper installation may lead to electric shock or fire.
NOTE
Do not install the unit in a place vulnerable to leakage of flammable
gases.
Once flammable gases are leaked and left around the wire controller,
fire may occur.
Do not install the unit in a place vulnerable to humidity or high
temperature.
Otherwise this may short circuit the equipment and cause faults.
The wiring shall adapt to the wire controller current.
The specified cables shall be applied in the wiring. No external force
may be applied to the terminal.
2 | Contents
6 720 862 467 (2017/05) CLIMATE 5000 VRF

1. INTRODUCTION
1.1. APPLICATIONS
For the connection between the central A/C system and the Building
Management System (BMS) (namely Automated Building System)
with LonWorks® interfaces by realisng the integration of A/C system
and Building Management system.
1.2. FEATURES
■Connect the central A/C system to LonWorks® network.
■ Comply with LonMark® Standard, gateways is a intelligent node
base on LonWorks® technique.
■ The core control module of node apply Flash Memory, which
application program could be downloaded on line.
■ Connect to LonWorks® network by twisted pair line, and the
communication mode is nonpolar.
■ Provide with a LonWorks® control interface for BMS by network
variables complying with LonMark® standard.
■LonWorks® interoperability Guidelines Version 3.4 Compliance
■ LonWorks gateway between LonMark/LonTalk® protocol and MDPP
(Private protocol).
■The gateway can convert the lonTalk protocol to the MDPP protocol.
■Connection to 64(MAX) indoor units.
■Valid address for each unit: 0x00~0x3F.
1.3. SPECIFICATIONS
Indoor and Ventilator Function Block
Monitoring Controlling
On/Off status report Mode Setting for single unit
Running Mode status report Mode Setting for all units
Fan Speed status report Stop Setting for single unit
Set Temp. value report Emergency Stop for all unit
Indoor temp. value report Fan Speed Setting for single unit
Error status report Fan Speed Setting for all unit
Online/Offline status report Temp. Setting for single unit
Quality of Connection status
report
Temp. Setting for all unit
Technical Specifications
NO. FUNCTION DESCRIPTION
1Processor Neure chip, 10MHz, 64K Flash memorizer
2Functions
• Hidden operation switch
• Operation LED (Red)
• Power LED(Green)
3Transceiver FTT-10A+isolating transformer
4InputPower • Voltage range : 100-240VAC
• MAX Current:200 mA
5Operation
ambient
• temperature:0-50°C
• Relative humidity:25-90%
6Software
configuration
• LonMark standard allocative attribute
• Support Direct-Memory reading and
writting by the LNS network management
tool.
7Communication
port
Rs485 connector for MD-Net
LonWorks FT-10 connector for LNS
8Size 31.9cm X 25.1cm X 6.1cm
* FT-10 line is used to connect LNS and BMS-LON gateway for
LonWorks
2. INSTALLATION
2.1. ILLUSTRATION
To LonWorks To Indoor units
Centralized Controls
SWITCH POWER POWER
AC 220V
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INTRODUCTION |3

2.2. EXTERNAL VIEW
NOTE
There is one installation methods as the following figure.
3. INSTRUCTION
3.1. INFORMATION COLLECTION
This equipment provides information collected from the air
conditioning systems and reports through a BMS system.
3.2. OPERATION CONTROL
The Unit provides BMS control of the air conditioning equipment.
You can change the operation mode, fan speed and the temperature
setting through the BMS.
CAUTION
1. Setting range of some air conditioner parameters are smaller than
the LNS’s. Please refer to the operation manual to set the expected
value;
2. When use LNS to operate the air conditioner, it is suggested that
set mode, fan speed, and temperature to be the expected one
at a time.
3. Do not frequently use upper computer system as LNS etc. to send
or control orders to the air conditioner devices, for avoiding that
the operation state of the units may differ from the operation
expectation. Suggest that the operation interval time should be
over 10s, to make sure the timeliness and effectiveness of the
state changing of the air conditioners.
4. If suspension installed, make sure put the power supply termnal at
the upper side.
3.3. CONNECTION ILLUSTATION
Connection Method 1
(suitable for all of the air conditioner systems)
22
15
251
291
319
168,8
61
BMS-LON
BMS
Indoor units: Maximum of 64 units
RS485 (X Y E)
LONWORKS
NET WORK
4 | INSTRUCTION
6 720 862 467 (2017/05) CLIMATE 5000 VRF

Connection Method 2
BMS-LON
LONWORKS
NET WORK
RS485 (X Y E)
BMS
Indoor units: Maximum of 64 units (the network address is unique)
SYSTEM 1
SYSTEM 2
SYSTEM N
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INSTRUCTION |5

4. NETWORK VARIABLE CHARTS
CAUTION
This system adopts the manner of shared network variable to manage
A/C system, which cannot access the appointed A/C within central
A/C system, until the corresponding network variable is modified
to the one that is intended to access. This device consists of two
transceivers (the following called Main controller and Auxiliary
controller for short); Main controller is responsible for querying
and setting of 32 sets air conditioners with addresses of 0~31 and
unified setting all the air conditioners (64 sets at most), and Auxiliary
controller is responsible for querying and setting of 32 sets air
conditioners with addresses of 32~63.
4.1. NETWORK VARIABLES OF MAIN CONTROLLER
There are 4 network variables of main controller, as follows:
NetWork Variables of setting Main controller
NO. Meaning Name Type Definition Specifications
1Baud rate nciUARTBaud SNVT_count 0: 1200bps
1: 2400bps
2:4800bps
Initial value=2
Use for setting the baud rate of Rs
485 port(The fixed value is 2)
2Waiting time nciWaitRespTime SNVT_count Initial value=
100ms
When waiting the response time,
give a WaitRespTimer value for the
timer while initialisation and when
the timer is time-out that means no
data recieved. (Suggest the setting
value should not less than 100ms)
3period nciWaitTime SNVT_count Initial value=
300ms
Adjust the scanning period
and affect the network variable
updating,then give a WaitTimer
value for the timer while
initialisation. (Suggest the setting
value should not less than 100ms)
Network variables assigned to air conditioners (address 0~31)
Each air conditioner is assigned 3 input network variables(used for
setting) and 4 output network variables (used for query). As the
following figure:
The air conditioner with the address (n-1)
INPUT
nviSetWorkMode [n]
nviSetFanSpeed [n]
nviSetTemp [n]
OUTPUT
nvoWorkModeFan [n]
nvoSetTemp [n]
nvoIndoorTemp [n]
nvoWorkState [n]
6 | NETWORK VARIABLE CHARTS
6 720 862 467 (2017/05) CLIMATE 5000 VRF

Input network variables (n:1~32; air conditioner address:0~31)
NO. Meaning Name Type Definition Specifications
1Operation
mode setting
nviSetWork
Mode[n] SNVT_hvac_mode
HVAC_AUTO = 0 Initial value
HVAC_HEAT =1 Heat Mode
HVAC_COOL=3 Cool Mode
HVAC_FAN ONLY=9 Fan only Mode
HVAC_OFF = 6 OFF Mode
* Beside the above value setting,the air conditioner will
respond as the cool mode, lowfan and 240C
Set operation mode
2Fan speed
setting
nviSetFan
Speed[n] SNVT_switch
LonMarker NLUtil Node Utility
Set fan speed
Decimal system
10.0 1 LOW
20.0 1 MED
40.0 1 HIGH
100.0 1 AUTO
Hexadecimal system
14 01 LOW
28 01 MED
50 01 HIGH
C8 01 AUTO
* Do not suggest setting other value except the above
value setting.
3Temperature
setting nviSetTemp[n] SNVT_temp_p
LonMarker NLUtil Node Utility
Set temperature
Initial value = 24°C
Decimal system
17.00=17°C
18.00=18°C
19.00=19°C
20.00=20°C
21.00=21°C
22.00=22°C
23.00=23°C
24.00=24°C
25.00=25°C
26.00=26°C
27.00=27°C
28.00=28°C
29.00=29°C
30.00=30°C
Hexa decimal system
06 A4
07 08
07 6C
07 D0
08 34
08 98
08 FC
09 60
09 C4
0A 28
0A 8C
0A F0
0B 54
0B B8
For air conditioner:less than 17, then will be treated as
17;larger than 30, then will be treated as 30;non-integer
setting between 17~30, only treat its integer part, such
as 24.5, it will be treated as 24
For upper side unit systems: be rounded to 2 decimal
places
* First power on, if there are no prior settings to the mode and fan speed, but the set temperature has, the device will start in cool mode and low fan
speed;
* First power on, if there are no prior settings to the mode or temperature, but the fan speed has been preset, the device will operate in cool mode at
24 degrees;
* If there are no prior settings to the temperature and fan speed, but set to cool mode, then all the air conditioners will be operated as the cool mode,
24 degree, and low fan speed;
* If there are not prior settings to the temperature and fan speed, but set to heat mode, then all the air conditioners will be operated as the heat mode,
24 degree, and low fan speed (Note: When set to heat mode the indoor unit will pre-heat first before the fan on the indoor unit will start.);
* Each time you only can set one of the mode settings, fan speed setting and temperature setting; combined setting must be finished individually.
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NETWORK VARIABLE CHARTS |7

Output network variables (n: 1~32, air conditioner address: 0~31)
NO Meaning Name Type Definition Specifications
1setting Temperature nvoSetTemp[n] SNVT_temp_p
17.00=17°C 18.00=18°C
19.00=19°C 20.00=20°C
21.00=21°C 22.00=22°C
23.00=23°C 24.00=24°C
25.00=25°C 26.00=26°C
27.00=27°C 28.00=28°C
29.00=29°C 30.00=30°C
Display the setting
temperature
2Indoor Temperature nvoIndoorTemp[n] SNVT_temp_p
17.00=17°C 18.00=18°C
19.00=19°C 20.00=20°C
21.00=21°C 22.00=22°C
23.00=23°C 24.00=24°C
25.00=25°C 26.00=26°C
27.00=27°C 28.00=28°C
29.00=29°C 30.00=30°C
Display indoor temperature
3Error protection nvoWorkState[n] SNVT_state_64
Bit0 Phase error or no phase
Bit1 Communication error
Bit2 T1 sensor error
Bit3 T2 sensor error
Bit4 T2B sensor error
Bit5 T3 or T4 or digital compressor discharge
temperature sensor error
Bit6 Zero crossing detection error
Bit7 EEPROM error
Bit8 Fan speed detection out of control
Bit9 Comm. error(main board and display board)
Bit10 Compressor over cureent (4 times)
Bit11 Inverter module protection
Bit12 Fresh error
Bit13 Outdoor unit error protection
Bit14 Water level detection error
Bit15 Other errors
0~15 positions means error
state
48~63 positions means
protection state
......
Bit48 Evaporator temperature protection
Bit 49 Anti-cold air or defrosting protection
Bit 50 Condenser high temperature protection
Bit 51 Compressor temperature protection
Bit 52 Discharge pipe temperature protection
Bit 53 Discharge high pressure protection
Bit 54 Discharge low pressure protection
Bit 55 Power over voltage protection
Bit 56 Compressor over current
Bit57 Reserve, stay 0
Bit58 Reserve, stay 0
Bit59 Reserve, stay 0
Bit60 Reserve, stay 0
Bit61 Reserve, stay 0
Bit62 Reserve, stay 0
Bit63 Other errors
* Other positions are default to be 0
4Operation state NvoWork
ModeFan[n]
SNVT_hvac_
status
MODE
HVAC_AUTO Initial value
HVAC_HEAT Heat Mode
HVAC_COOL Cool Mode
HVAC_FAN ONLY Fan only Mode
HVAC_OFF OFF Mode
Display the operating
mode, indoor fan and
communication quality,
mode is applied to the
operating mode, fan_output
is applied to fan state,
in_alarm is applied to the
communication quality
Fan_output
0.005 HIGH
0.010 MED
0.020 LOW
0.000 AUTO
In_alarm
0 Communication success
1 Communication consequential failure 1 time
2 Communication consequential failure 2 times
3 Communication consequential failure 3 times
4 Communication consequential failure 4 times
5 Communication consequential failure 5 times
6 Communication consequential failure 6 times
7 Communication consequential failure 7 times
Communication consequential failure 7
times,the value 1 will re-calculate until
communicationsuccess, and then this value
will be zero;
8 | NETWORK VARIABLE CHARTS
6 720 862 467 (2017/05) CLIMATE 5000 VRF

Network variables assigned to all the air conditioners
3 input network variable, used for setting all the air conditioners
NO. Meaning Name Type Definition Specifications
1Operation mode
setting
nviSetWork
Mode_33 SNVT_hvac_mode
HVAC_AUTO 0 Initial value
HVAC_HEAT =1 Heat Mode
HVAC_COOL=3 Cool Mode
HVAC_FAN ONLY=9 Fan only Mode
HVAC_OFF=6 OFF Mode
* Beside the above value setting,the air conditioner
will respond as the cool mode, low fan and 24℃
Set operation mode
2Fan speed setting nviSetFan
Speed_33 SNVT_switch
LonMarker NLUtil Node Utility
Set fan speed
Decimal system
10.0 1 LOW
20.0 1 MED
40.0 1 HIGH
100.0 1 AUTO
Hexadecimal system
14 01 LOW
28 01 MED
50 01 HIGH
C8 01 AUTO
* Do not suggest setting other value except the
above value setting.
3Temperature
setting NviSetTemp_33 SNVT_temp_p
LonMarker NLUtil Node Utility
Set temperature
Initial value=24℃
Decimal system
17.00=17℃
18.00=18℃
19.00=19℃
20.00=20℃
21.00=21℃
22.00=22℃
23.00=23℃
24.00=24℃
25.00=25℃
26.00=26℃
27.00=27℃
28.00=28℃
29.00=29℃
30.00=30℃
Hexadecimal system
06 A4
07 08
07 6C
07 D0
08 34
08 98
08 FC
09 60
09 C4
0A 28
0A 8C
0A F0
0B 54
0B B8
For air conditioner: less than 17, then will be
treated as 17; larger than 30, then will be treated
as 30; non-integer setting between 17~30, only
treat its integer part, such as 24.5, it will be
treated as 24
For upper side unit systems: be rounded to
2 decimal places
On-line an On/Off state display
2 output network variables
NO. Meaning Name Type Definition Specifications
1On-line state nvoOnState SNVT_state_64 0 : Not on-line
1 : On-line
The front 32 sets, separately represents
the on-line state of air condtitioners with
0~31 addresses
2On/Off state nvoRunState SNVT_state_64 0 : OFF
1 : ON
The front 32 sets, separately represents
the On/ Off state of air condtitioners with
0~31 addresses
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NETWORK VARIABLE CHARTS |9

4.2. NETWORK VARIABLES OF AUXILIARY CONTROLLER
There are 3 network variables of Auxiliary controller, as follows:
NetWork Variables of setting Auxiliary controller
NO. Meaning Name Type Definition Specifications
1Baud rate nciUARTBaud SNVT_count
0 : 1200bps
1 : 2400bps
2 : 4800bps
Initial value=2
Use for setting the baud rate of
Rs 485 port
2Waiting time nciWaitRespTime SNVT_count Initial value=100ms
When waiting the response time, give a
WaitRespTimer value for the timer while initialisation,
and when the timer is time-out that means no data
recieved.
(Suggest the setting value should not less than
100ms)
3period nciWaitTime SNVT_count Initial value=300ms
Adjust the scanning period and affect the network
variable updating,then give a WaitTimer value for the
timer while initialisation.
(Suggest the setting value should not less than
100ms)
Network variables assigned to air conditioners (address 32~63)
Each air conditioner is assigned 3 input network variables(used for setting) and 4 output network variables (used for query). As the following figure:
The air conditioner with the address (n+31)
nviSetWorkMode[n]
nviSetFanSpeed[n]
nviSetTemp[n]
nvoWorkModeFan[n]
nvoSetTemp[n]
nvoIndoorTemp[n]
nvoWorkState[n]
INPUT
OUTPUT
10 | NETWORK VARIABLE CHARTS
6 720 862 467 (2017/05) CLIMATE 5000 VRF

Input network variables (n: 1~32; air conditioner address: 32~63)
NO. Meaning Name Type Definition Specifications
1Operation mode
setting
nviSetWork
Mode[n] SNVT_hvac_mode
HVAC_AUTO 0 Initial value
HVAC_HEAT =1 Heat Mode
HVAC_COOL=3 Cool Mode
HVAC_FAN ONLY=9 Fan only Mode
HVAC_OFF=6 OFF Mode
* Beside the above value setting,the air conditioner
will respond as the cool mode, low fan and 24℃
Set operation mode
2Fan speed setting nviSetFan
Speed[n] SNVT_switch
LonMarker NLUtil Node Utility
Set fan speed
Decimal system
10.0 1 LOW
20.0 1 MED
40.0 1 HIGH
100.0 1 AUTO
Hexadecimal system
14 01 LOW
28 01 MED
50 01 HIGH
C8 01 AUTO
* Do not suggest setting other value except the
above value setting.
3Temperature
setting nviSetTemp[n] SNVT_temp_p
LonMarker NLUtil Node Utility
Set temperature
Initial value=24℃
Decimal system
17.00=17℃
18.00=18℃
19.00=19℃
20.00=20℃
21.00=21℃
22.00=22℃
23.00=23℃
24.00=24℃
25.00=25℃
26.00=26℃
27.00=27℃
28.00=28℃
29.00=29℃
30.00=30℃
Hexadecimal system
06 A4
07 08
07 6C
07 D0
08 34
08 98
08 FC
09 60
09 C4
0A 28
0A 8C
0A F0
0B 54
0B B8
For air conditioner: less than 17, then will be
treated as 17; larger than 30, then will be treated
as 30; non-integer setting between 17~30, only
treat its integer part, such as 24.5, it will be
treated as 24
For upper side unit systems: be rounded to 2
decimal places
* First power on, if there are no prior settings to the mode and fan speed, but set temperature, then this device will be operated as cool mode, and low
fan speed;
* First power on, if there are no prior settings to the mode and temperature, but set the fan speed, then this device will be operated as the cool mode,
and 24 degree;
* If there are no prior settings to the temperature and fan speed, but set the cool mode, then all the air conditioners will be operated as the cool mode,
24 degree, and low fan speed;
* If there are no prior settings to the temperature and fan speed, but set the heat mode, then all the air conditioners will be operated as the heat
mode, 24 degree, and low fan speed (Note: When set to heat mode the indoor unit will pre-heat first before the fan on the indoor unit will start.);
* Each time you only can set one of the mode settings, fan speed setting and temperature setting; combined settings must be finished individually.
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NETWORK VARIABLE CHARTS |11

Output network variables (n:1~32, air conditioner address:32~63)
NO Meaning Name Type Definition Specifications
1setting Temperature nvoSetTemp[n] SNVT_temp_p
17.00=17℃ 18.00=18 ℃
19.00=19℃ 20.00=20℃
21.00=21℃ 22.00=22℃
23.00=23℃ 24.00=24℃
25.00=25℃ 26.00=26℃
27.00=27℃ 28.00=28℃
29.00=29℃ 30.00=30℃
Display the setting
temperature
2Indoor Temperature nvoIndoorTemp[n] SNVT_temp_p
17.00=17℃ 18.00=18℃
19.00=19℃ 20.00=20℃
21.00=21℃ 22.00=22℃
23.00=23℃ 24.00=24℃
25.00=25℃ 26.00=26℃
27.00=27℃ 28.00=28℃
29.00=29℃ 30.00=30℃
Display indoor temperature
3Error protection nvoWorkState[n] SNVT_state_64
Bit0 Phase error or no phase
Bit1 Communication error
Bit2 T1 sensor error
Bit3 T2 sensor error
Bit4 T2B sensor error
Bit5 T3 or T4 or digital compressor discharge
temperature sensor error
Bit6 Zero crossing detection error
Bit7 EEPROM error
Bit8 Fan speed detection out of control
Bit9 Comm. error(main board and display board)
Bit10 Compressor over cureent (4 times)
Bit11 Inverter module protection
Bit12 Fresh error
Bit13 Outdoor unit error protection
Bit14 Water level detection error
Bit15 Other errors
0~15 positions means error
state
48~63 positions means
protection state
......
Bit48 Evaporator temperature protection
Bit 49 Anti-cold air or defrosting protection
Bit 50 Condenser high temperature protection
Bit 51 Compressor temperature protection
Bit 52 Discharge pipe temperature protection
Bit 53 Discharge high pressure protection
Bit 54 Discharge low pressure protection
Bit 55 Power over voltage protection
Bit 56 Compressor over current
Bit57 Reserve, stay 0
Bit58 Reserve, stay 0
Bit59 Reserve, stay 0
Bit60 Reserve, stay 0
Bit61 Reserve, stay 0
Bit62 Reserve, stay 0
Bit63 Other errors
* Other positions are default to be 0
4Operation state NvoWork
ModeFan[n]
SNVT_hvac_
status
MODE
HVAC_AUTO Initial value
HVAC_HEAT Heat Mode
HVAC_COOL Cool Mode
HVAC_FAN ONLY Fan only Mode
HVAC_OFF OFF Mode
Display the operating mode,
indoor fan and communication
quality, mode is applied to the
operating mode, fan_output
is applied to fan state,
in_alarm is applied to the
communication quality
Fan_output
0.005 HIGH
0.010 MED
0.020 LOW
0.000 AUTO
In_alarm
0 Communication success
1 Communication consequential failure 1 time
2 Communication consequential failure 2 times
3 Communication consequential failure 3 times
4 Communication consequential failure 4 times
5 Communication consequential failure 5 times
6 Communication consequential failure 6 times
7 Communication consequential failure 7 times
Communication consequential failure 7
times,the value 1 will re-calculate until
communicationsuccess, and then this value
will be zero;
12 | NETWORK VARIABLE CHARTS
6 720 862 467 (2017/05) CLIMATE 5000 VRF

On-line and On/Off state display
2 output network variables
NO. Meaning Name Type Definition Specifications
1On-line state nvoOnState SNVT_state_64 0 : Not on-line
1 : On-line
The front 32 sets, separately represents
the on-line state of air condtitioners with
32~63 addresses
2On/Off state nvoRunState SNVT_state_64 0 : OFF
1 : ON
The front 32 sets, separately represents
the On/ Off state of air condtitioners with
32~63 addresses
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NETWORK VARIABLE CHARTS |13

14 | NOTES
6 720 862 467 (2017/05) CLIMATE 5000 VRF
5. NOTES

CLIMATE 5000 VRF 6 720 862 467 (2017/05)
NOTES |15

Bosch Thermotechnology Ltd.
CotswoldWay, Warndon, Worcester WR4 9SW
All Enquiries: 0330 123 3004
www.bosch-industrial.co.uk