Boumatic GT2" User manual

Installation Manual
GT2”
Rapid Exit Milking System
9e1063
www.boumatic.com
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07-2017

9e1063 Page 2
CONTENTS
1. PREFACE
1.1 MANUFACTURER’S ADDRESS........................................................................................................................................................... 4
1.2 CUSTOMER SERVICE ........................................................................................................................................................................... 4
1.3 GUIDELINES, LAWS, STANDARDS.................................................................................................................................................... 4
1.3.1 DECLARATION OF CONFORMITY ................................................................................................................................................... 5
1.4 SUCCESSFUL MILKING.................................................................................................................................................................... 6
2. SAFETY
2.1 OWNER’S DUTY OF CARE ............................................................................................................................................................. 7
2.2 BASIC SAFETY INSTRUCTIONS.................................................................................................................................................... 8
2.3 PERSONNEL QUALIFICATION....................................................................................................................................................... 9
2.4 PROTECTIVE EQUIPMENT............................................................................................................................................................10
2.5 SAFETY SIGNS, STICKERS AND LABELS .................................................................................................................................10
2.6 PACKAGING MATERIALS ..............................................................................................................................................................10
2.7 CORRECT APPLICATION...............................................................................................................................................................10
2.8 DELIVERY............................................................................................................................................................................................12
2.9 STORAGE ...........................................................................................................................................................................................12
3. ASSEMBLY INSTRUCTIONS AND EXPLANATION OF SYMBOLS
3.1 ASSEMBLY INSTRUCTIONS ........................................................................................................................................................13
3.2 SYMBOLS ..........................................................................................................................................................................................14
3.3 RECOMMENDATIONS ...................................................................................................................................................................14
4. INSTALLATION
4.1 INDEXABLE MILKING PARLOR GT2 2X7 WITH INDEXING AND RAPID EXIT.............................................................15
4.2 INSTALLATION OF THE STRUCTURAL PARTS.........................................................................................................................................................................16
4.3 INSTALLATION OF THE GATE POST AND THE ENTRANCE BARRIER ...........................................................................17
4.4 BITUMEN PROTECTIVE COATING ............................................................................................................................................18
4.5 INSTALLATION OF THE RUMP RAIL .........................................................................................................................................19
4.6 INSTALLATION OF THE KNIFE GATE .......................................................................................................................................20
4.7 INSTALLATION OF THE END BARRIER.....................................................................................................................................21
4.8 INSTALLATION OF THE PNEUMATIC EXIT REEL .................................................................................................................22
4.9 INSTALLATION OF THE PNEUMATIC EXIT REEL DRIVE ....................................................................................................23
4.10 INSTALLATION OF THE PNEUMATICALLY ACTUATED LOCK..........................................................................................24
4.11 INSTALLATION OF THE INDEXING CYLINDER ....................................................................................................................25
4.12 OPTION: INSTALLATION OF THE SINUS CURBING ..........................................................................................................26
4.13 OPTION: INSTALLATION OF THE DETACHER CYLINDER BRACKET..............................................................................28
5. AUTOMATISATION, CONTROLLING, STARTUP AND FINAL TEST
5.1 USER CONTROLS.............................................................................................................................................................................29
5.2 INSTALLATION..................................................................................................................................................................................29
5.3 ELECTRIC WIRING RECOMMENDATION.................................................................................................................................30
5.4 END OFF STROKE ADJUSTMENT..............................................................................................................................................30
5.5 BUTTON BOX CONTROL ..............................................................................................................................................................30
5.6 CONTOL AND ADJUSTMENT OFF THE PHOTOCELL OPTION.....................................................................................30
5.7 TESTS ...................................................................................................................................................................................................31
5.8 ADJUSTING DURATION OF REEL IN HORIZONTAL REST POSITION ...........................................................................31
5.9 ADJUSTING INDEXING DELAY AFTER GATE CLOSURE 0 TO 10 SECONDS............................................................32
5.10 MAINTENANCE................................................................................................................................................................................32

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6. INSTALLATION AND WIRING DIAGRAMS
6.1 COMPONENTS OFF SPEEDWAY STALL CONTROL .............................................................................................................33
6.2 SOLENOID BOX................................................................................................................................................................................34
6.3 REMOTE CONTROLL PANEL AND SWITCH............................................................................................................................34
6.4 ELECTRONIC SPEEDWAY STALL CONTROL BOX.................................................................................................................34
6.5 SPEEDWAY STALL CONTROL PCB AND ELECTRIC WIRE..................................................................................................35
7. DECOMMISSIONING
7.1 SPECIAL PERSONNEL QUALIFICATION REQUIRED FOR DECOMMISSIONING .......................................................36
7.2 SAFETY INSTRUCTIONS FOR DECOMMISSIONING...........................................................................................................36
7.3 SPECIAL DANGERS INVOLVED IN DECOMMISSIONING..................................................................................................36
7.4 FINAL DECOMMISSIONING / DISPOSAL................................................................................................................................36
8. REPLACEMENT AND SPARE PARTS
8.0 REPLACEMENT AND SPARE PARTS..........................................................................................................................................37

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1. PREFACE
These instructions are supplied with the product.
They should be kept close at hand and remain with the equipment even if the equipment is sold.
This manual is not covered by an amendment service. The current version can be obtained through your
technical dealer or directly from BouMatic.
We reserve the right to make changes of the data and illustrations in this manual due to technical
developments.
Reproduction, translation or copying in any form, including extracts, requires written authorization from
BouMatic.
1.1 MANUFACTURER’S ADDRESS
1.2 CUSTOMER SERVICE
If necessary, please contact your nearest authorised dealer.
1.3 GUIDELINES, LAWS, STANDARDS
BouMatic A/S
Jernvej 2
6900 Skjern
Denmark
Tel: [phone]
Fax: [phone]
BouMatic Gascoigne Melotte Sprl.
Rue Jules Melotte 31
4350 Remicourt
Belgium
Tel: [phone]
Fax: [phone]
BouMatic Europe
EMC compliance has been tested and this equipment meets the requirements of the applicable European
and national guidelines.
Conformity has been proved and the manufacturer holds the relevant statements and documents.
To maintain this state and ensure safe operation, you, as a user, must observe this operator manual.

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1.3.1 DECLARATION OF CONFORMITY
IN PROCESS

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1.4 SUCCESSFUL MILKING
Prerequisites for successful milking:
• A milking installation designed in accordance with ISO 5707 or 3 A and set up correctly.
• Stable vacuum conditions due to an appropriately sized vacuum pump, a balance tank and vacuum
reserve as well as properly sized vacuum lines.
• Milking vacuum and automatic cluster removal must be set correctly to suit the animals.
Regular checks and adjustments to meet any herd changes will also ensure successful milking.
• A milking cluster selected to suit the animals.
• Correctly positioned cluster. Keep hoses as short as possible to avoid unnecessary sagging.
• Scheduled maintenance and cleaning of the milking installation. Regular thorough cleaning and
disinfection of the milking installation will help improve animal health, milk quality and therefore milking
results.
• When replacing parts, only use genuine BouMatic spare parts!
• Recommended settings are only valid in conjunction with genuine BouMatic products.
• The conscientious implementation of milking routines will have a positive eect on milking results.
Attention!
Milking without milk ow (overmilking) must be avoided, as it will very quickly have an adverse
eect on teat condition and udder health
Rub to
remove any
residual
bedding.
Dip with
pre-dip.
Strip/wash
teat end
with
gloved hand.
Dry with
one circular
motion - flip
towel and
aggressively
squeeze
teat end.
Attach
unit.
Adjust unit
for proper
placement.
Post-dip -
cover
complete
teat!!
10 to 12 seconds of teat contact
time. (stripping, washing and
drying)
Attach unit
within 75-90
seconds after
steps 3 and 4.
After attachment, adjust unit to
hang squarely on the cow as soon
as the last teat cup is attached.
Gently,
Quickly and
Completely
Always Milk Your Cows...
7 Step Udder Prep
BouMatic.com
1 2 3 4 5 6 7

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2. SAFETY
2.1 OWNER’S DUTY OF CARE
Design and construction of this product were preceded by risk assessment and careful identication of applicable
harmonized standards and other technical specications. This product therefore represents the state-of-the-art
of technology and ensures a maximum level of safety. To achieve safety on farms, all necessary measures must be
taken. The owner is responsible for planning such measures and for verifying their implementation.
In particular, the owner has to ensure the following:
• Legal requirements must be met.
• Instructions on basic safety precautions must be followed.
• Safety signs, stickers and labels on the product must be replaced immediately if they are illegible or lost!
• All applied safety signs or warning instructions must stay in place and remain legible.
• Escape routes must be indicated by signs in accordance with national regulations!
• The required personal protection equipment must be available and used by operators, maintenance and
service personnel.
• A full set of legible instructions must always be kept near the product. Anyone having to work on the
product must have the possibility to look into the instructions at any time.
• The owner has to ensure that his sta receive adequate training adapted to suit the specic conditions of
his facility; emphasis should be placed on safety aspects.
• Unauthorised persons (e.g. children) are not permitted into hazardous areas and must not have access to
cleaning agents or disinfectants.
• Anyone involved in the operation, maintenance, inspection or handling of this product in any other way
must know and understand this manual (especially the safety information and warnings).
• This product
-should only be used for its intended purpose.
-should only be used if in perfect operating condition. The safety equipment, in particular, should be
regularly checked to make sure it is in perfect operating condition.
• Operating personnel who require training may only work on the product under the supervision of an
experienced person. The successful completion of training is to be conrmed in writing.
• Persons carrying out work on this product must be suciently qualied!

9e1063 Page 8
• There are dangers involved in the operation and maintenance of dairy farm equipment. For your own safety,
please read and observe these instructions carefully (especially the section on “Safety instructions”).
• Permissible working conditions (pressure ranges, temperature ranges, airow quantities etc.) must be ob-
served!
• Do not open or dismantle any devices (risk of injury)!
Do not remove any protective devices (risk of injury)!
• When working with cleaning and disinfecting agents observe the notes on dangers and protective measures
(risk of caustic burns)!
• When working with products from other manufacturers always observe the warnings on the material safety
data sheets and the operating instructions of the manufacturer!
• Observe noise protection measures!
• Do not stand underneath suspended loads.
• Always keep control cabinets, all power supply units and electrical control units closed.
Access is only permitted to authorized personnel with a key or special tool.
• Protect live and high-voltage components against moisture.
Water jets and high-pressure cleaners must NOT under any circumstances be directed at them!
2.2 BASIC SAFETY INSTRUCTIONS
Work to be performed by qualied personnel only:
-Transportation
-Handling
-Maintenance
-Cleaning
Work to be performed by authorized personnel only:
-Installation
-Start-up
-Service
-Troubleshooting
-Repairs
-Decommissioning
These personnel will be regularly instructed in all relevant matters of safety at work and protection of the environ-
ment and by familiar with this manual, particularly the safety instructions it contains.
Attention!

9e1063 Page 9
Anyone carrying out work or activities in connection with the product must carefully read the manual and sign to
conrm that they have understood it and will act accordingly!
Responsibilities:
• AC power wiring for voltage over 40 V (in Europe 50 V) must be done by a qualied (licensed) electrician in
compliance with the latest edition of the ANSI/ NFPA-Standard 70, National Electrical Code (USA) or either LVD
2006/95/EC or EMC 2014/30/EU (in Europe) and in compliance with the local wiring codes as applicable.
• Any work on the hydraulic and pneumatic equipment should only be performed by specialist personnel trained
for this purpose.
• Any welding should only be performed by specialist personnel with knowledge in welding.
• Other installation, major maintenance, and service work must be done by an authorized BouMatic dealer.
• Product / system checkout and troubleshooting must be done by an authorized BouMatic dealer.
In addition, special qualications are required for the following activities:
• Transportation
• Handling
• Maintenance
• Cleaning
• Installation
• Start-up
• Service
• Troubleshooting
• Repairs
Deviation from these instructions could aect product performance or create a hazardous situation. Under no
circumstances will BouMatic be responsible for any problems caused in whole or in part by a deviation from the
procedures specied in these instructions without prior written approval from BouMatic.
Operation steps may be performed by the owner/operator once the dealer or technician has successfully nished
the product/system checkout. The owner/operator is responsible for properly operating, maintaining, and moni-
toring the product/system to ensure that it works properly.
Disclaimer
No warranties are contained in these instructions. The division of responsibilities, stated above, is a general reminder
of those provisions in the applicable dealer contract and does not change any agreement between BouMatic and
the dealer. Information in these instructions is not all-inclusive and cannot cover all unique situations.
2.3 PERSONNEL QUALIFICATION

9e1063 Page 10
Attention!
2.4 PROTECTIVE EQUIPMENT
• Existing protective equipment should be checked at regular intervals to ensure their eective-
ness!
• Risk of death from electric shock!
Covers of electrical connection boxes must always be closed, otherwise there is danger of contact with
live parts.
• Risk of burns from acidic or alkaline detergents!
Risk of eye injuries or skin irritation.
• Risk of injury by putting your hand into the vacuum system!
Never reach into openings of the system when the machine is running. Extremities could be sucked in
by the vacuum prevailing in the system.
2.5 SAFETY SIGNS, STICKERS AND LABELS
Safety signs, stickers and labels axed to the product must be replaced immediately when illegible or lost!
2.6 PACKAGING MATERIALS
Packaging materials must be disposed of in accordance with applicable local regulations!
BouMatic equipment and components are designed exclusively for agricultural facilities (mostly dairy farms).
This product/component is designed exclusively for use during the milking process in parlours for cows or goats.
Any application not listed here is not part of the intended purpose and therefore considered as improper use!
The manufacturer / supplier is not liable for any resulting damage. The user alone bears the risk.
Correct use also includes reading the instructions and observing the inspection and maintenance conditions.
Genuine BouMatic parts and accessories are specially designed for BouMatic components; use only genuine spare
parts.
2.7 CORRECT APPLICATION

9e1063 Page 11
Attention!
• Please note that parts or accessories not supplied by us and instructions not provided by BouMatic
are not checked or released by us either
• If such products are installed or used, this can have a negative eect on the specied properties of
BouMatic products and put people and animals at risk.
• The manufacturer cannot be held liable for injury to people and animals or for damage to Bou-
Matic products caused as a result of using non-original parts or accessories or by incorrect settings.
The GT2” milking parlour must be installed in a building (under a roof), protected against negative weather conditions.
The premises should have a minimum temperature of 5° Celsius and not have excessive humidity levels.
The installation conditions of the GT2”with regard to the external electrical and water connections, the structural building
conditions and other conditions on site do not fall within the sphere of responsibility of BouMatic.
Please follow the instructions in this manual.
Objects or other components that are added to the system or are located/assembled nearby must not interfere in any way
with its correct and safe operation.
To operate the GT2”milking parlour, two energy carriers must be available:
1- Electrical power supply: 230V, 50 Hz (Europe)
2- Pneumatic energy: compressed air 8 bar, constant and oil free
The system is operated by a control unit installed in the milking pit so that the controlled actions can bemonitored.

9e1063 Page 12
2.8 DELIVERY
2.9 STORAGE
Please check the scope of delivery of the delivered goods and conrm receipt.
Please check the delivered goods against the order conrmation and delivery note for correctness and possible
transport damage.
Damages or apparent inconsistencies must be reported in writing within 48 hours of delivery.
Ensure that the machine used to unload the system from the lorry (forklift, tractor with front loader, etc.) has the
appropriate power.
The weight per pallet varies according to the milking parlour size. The weight does not exceed 3000 kg per
pallet/unit however.
Receipt of goods:
BouMatic cannot be held liable for damage caused by improper unloading!
Do not stay under suspended loads during unloading and later assembly!
The following rules must be observed when storing the delivered goods:
Do not store the product outdoors or in areas with chemical vapours, moisture, excessive temperature and/or
dirt.
Do not store the product on the bare oor/ground.
Ensure proper storage of electrical components and/or fragile objects.
Strong exposure by e.g. exposure to sunlight at high humidity inuences the appearance of metal parts and
can cause damage to electrical and pneumatic components.
Plastics can change in colour due to excessive UV radiation and, in extreme cases, can become brittle.

9e1063 Page 13
The milking parlour is delivered in individual parts. It must be assembled by trained personnel, taking into account the
contents of this manual.
Installation personnel must have knowledge of the type of installation and possible risks.
The instructions in this manual must be followed. BouMatic accepts no responsibility or warranty for damages resulting
from improper installation and their consequential damage.
The following information must be observed:
During welding operations, in particular of galvanised parts, harmful gases can lead to damage to health. Avoid
breathing these vapours and ensure adequate ventilation.
Adaptations, e.g. cutting certain parts, requires mechanical expertise.
A bitumen coating shall be applied to all parts to be encased in concrete up to 50 mm (2“) above the top edge
of the nished concrete.
If possible, use greases approved for the food industry, such as“Unil Opal Polyfood 2”or a comparable lubricant.
Always grease stainless steel screws before mounting..
If you weld galvanised surfaces or mechanically treat galvanised parts, immediately apply a new zinccoating.
For screw connections, observe the permissible torques (see table on the next page).
3. ASSEMBLY INSTRUCTIONS AND EXPLANATION
OF SYMBOLS
3.1 ASSEMBLY INSTRUCTIONS
Ø Screw
Torques of the xing screws (Nm)
Strength class
4.6 4.8 5.6 5.8 6.6 6.8 8.8 10.9 12.9
M4 1.12 1.50 1.40 1.87 1.68 2.25 3.00 4.21 5.06
M5 2.17 2.89 2.71 3.62 3.26 4.34 5.79 8.15 9.78
M6 3.74 4.90 4.60 6.24 5.62 7.49 9.99 14.00 16.80
M8 8.92 11.90 11.10 14.80 13.30 17.80 23.70 33.40 40.10
M10 17.90 23.80 22.40 29.80 26.80 35.80 47.70 67.20 80.60
M12 30.40 40.50 38.00 50.70 45.60 60.80 81.10 114.10 137.00
M16 73.40 97.90 91.80 122.40 110.20 146.90 195.90 275.60 330.70
M20 143.20 191.00 179.00 238.70 214.80 286.50 382.00 537.10 644.60

9e1063 Page 14
3.3 RECOMMENDATIONS
3.2 SYMBOLS
Explanation of symbols used in this manual:
Grind
Drill
Grease
Galvanize
Weld
Grease the screws
Left side
Right side
Apply protective
paint
Before commissioning the system, it must be ensured that the installation of the system complies with the
technical guidelines and national laws.
The control elements must be installed in such a way that the functions they set in motion can be monitored by
the operator.
The highest priority is the safety of humans and animals.
Failure to do so could result in serious, permanent injury.
All electrically conductive system components must be connected to the building’s potential
equalization.

9e1063 Page 15
4. INSTALLATION
4.1 INDEXABLE MILKING PARLOR GT2 2X7 WITH INDEXING AND RAPID
EXIT
First concrete slab...
for xing
Entrance View / Blik op ingangszijde
Exit view / Blik op uitgang
610 MAX 455 min
1065 41.9''
180 7.1''
1685 66.3''
3%
1605 63.2''
2500 MAX -- 98.4 '' MAX
1830 min -- 72 '' min
(2566 ) (101''
)
Exit area width = 1950 + ( 40 x no. of milking points ) = 76.8'' + (1.6'' x no. of milking points)
Breedte uitgangsbereik = 1950 + (40 x Aantal melkplaatsen per zijde) = 76.8'' + (1.6'' x Aantal melkplaatsen)
400 15.7''
70 2.8''
O1950
76.7''
(128) (5'')
Length of the parlour = ( 762 x no. of milking points) + 1410 ( 30'' x no. of milking points ) + 55.5''
Lengte van de melkstal = ( 762 x Aantal melkplaatsen /zijde ) + 1410 ( 30'' x Aantal melkplaatsen) + 55.5''
950 37.5''
3048 120''
2286 90''
1145 45.1''
435 17.1''
(1096) (43.1'')
952 37.5''
(1250) (49.2'')
00
2124 83.6''
A
DMGS15072001
Eerste betonplaat voor bevestiging
AA
DETAIL A
Parlor / Melkstal
Distribution of reels /
Distributie van
rotatiehekken
3, 4,5 stalls / plaatsen
2x3
3
2x4 4
2x5 5
2x6
3-3
2x7
4-3
2x8
4-4
2x9
3-3-3
2x10
3-4-3
2x11
4-3-4
2x12
4-4-4-4
2x13 4-3-3-3
2x14 4-3-4-3
2x15 4-4-4-3
2x16 4-4-4-4
2x17 3-4-3-4-3
2x18 4-3-4-3-4
2x20 4-4-4-4-4
2x22 3-4-4-4-4-3
2x24 4-4-4-4-4-4
2x26 3-4-4-4-4-4-3
2x28 4-4-4-4-4-4-4
2x30 3-4-4-4-4-4-4-3
2x32 4-4-4-4-4-4-4-4
2x34 3-4-4-4-4-4-4-4-3
2x36 4-4-4-4-4-4-4-4-4

1
3
4
5
6
7
82
1
A
DMGS15072002
DMGS15072002
8 Bouchon tube rectangle 140x80 7 Ecrou frein H M10
...
6 Etrier rectangulaire 140x80
... ...
5 BEAMS 140x80x3 GALVA
4 Ecrou H M10
... ...
3 Chevilles d'Ancrage FBN M 10x175
8586252
2 POTEAU DE STALLE INTER. Ă 101.6
8589585
1 POTEAU DE STALLE ENT. EXT. Ă 101.6
NĀ Désignation
Réf.Boumatic
DETAIL A
...
9e1063 Page 16
4.2 INSTALLATION OF THE STRUCTURAL PARTS
Pos Describtion Part number
1Support post exterior Ø 101.6 8586252
2Support post interior Ø 101.6 8589585 3E
arth anchor
FBN M 10x175
4Nut H M10 5Beam galv. 140x80x3 6Rectangular U-bolt 140x80 7Locknut H M10 8R
ectangular pl
ug
BOFBN10175
8580267
8580261

1
2
3
4
5
3
8
6
7
9
3
10 411
Vérier le parallélisme du plan vertical de la porte d'entrée avec celui de la beam.
435 17.1 ''
193 7.6 ''
//
(1250) (49.2 '')
1145 45.1 ''
DMGS15072003
DMGS15072003
11 Bouchon Tube Ă 33-42 8580177
10 Vis H M10x120
9 BAS FLANC D'ENTREE PB-SR. CGa ...
8 BEAMS 140x80x3 GALVA 7 Bouchon tube rectangle 140x80
6 Ecrou frein H M10 ...
5 Etrier rectangulaire 140x80
... ...
4 Ecrou H M10
... ...
3 Rondelle L 10
... ...
2 Chevilles d'Ancrage FBN M 10x175 ...
1 POTEAU KNIFE GATE Ă101 A SCELLER C.Ga ...
NĀ Désignation
Réf.Boumatic
9e1063 Page 17
4.3 INSTALLATION OF THE GATE POST AND THE ENTRANCE BARRIER LH
Pos Description Part number
1
Knife Gate Pole Ø101 LH
2
Earth anchor
FBN M 10x175
3
Washer L 10
4
Nut H M10
5
Rectangular U-bolt
140x80
6
Locknut H M10
7
Rectangular plug
140x80
8
Beam galv.
140x80x3
9
Entrance barrier LH
10
Screw H M10x120
11 Plug Ø 33-42
8580252
8580177
8580261
8580267
Check the parallel alignment of the entrance gates to the respective beams.

Appliquer un revêtement bîtumineux protecteur sur les surfaces cimentées jusqu'à 50 mm (2 '') au dessus du sol ni.
DMGS15072004
DMGS15072004
9e1063 Page 18
4.4 PROTECTIVE BITUMEN COATING
A bitumen coating must be applied to all parts to be encased in concrete up to 50 mm (2“) above the top edge of the nished concrete!

1
2
3
5
6
8
9
10
10 13
12
15
18
23
25
26
27
28
17
24
19
16
22
7
4
4
11
14
21
20
17
DMGS15072005
DMGS15072005
17 POTEAU D'ENTREE SUR SINUS ...
16 Ecrou H M10
... ...
15 Rondelle L 10
... ...
14 Vis H M10x80
... ...
13 DOUBLE SINUS Ă60 - 3 PLACE. C-Droit 8583173
12 DOUBLE SINUS Ă60 - 2 PLACE. C-Droit 8583171
11 DOUBLE SINUS Ă60 - 3 PLACE. C-Gauche 8583172
10 DOUBLE SINUS Ă60 - 2 PLACE. C-Gauche 8583170
9 Bouchon Tube Ă 50-60 8580178
8 ETRIER RECTANGULAIRE M12 - 120x120 7 POTENCE DROITE
6 POTENCE GAUCHE
5 Bouchon tube carré 120x120
4 Ecrou frein H M12
... ...
3 ETRIER RECTANGULAIRE M12 - 260x80
2 CONTRE PLAQUE / BEAMS
1 BEAMS 120x120x3
NĀ Désignation
Réf.Boumatic
28 Vis STHC M12x20 27 Ecrou H M12
... ...
26 TRAVERSE REGLABLE Ă 50x2
8580187
25 TRAVERSE REGLABLE Ă 33-42
8580188
24 Bouchon Tube Ă 26-34
8580176
23 Ecrou H M8
8583098
...
22 Rondelle L 8 ...
21 Etrier 8x60
20 BRIDE-ETRIER Ă 26-34
19 SUPPORT LIGNE DE VIDE
8582187
18 PLATINE INTERIEURE Ă60
8580174
NĀ Désignation
Réf.Boumatic
... ...
...
9e1063 Page 19
4.5 INSTALLATION OF THE RUMP RAIL
Pos
Description Part no.
12
2 COW RUMP RAIL RH GT2
13
3 COW RUMP RAIL RH GT2
8583173
14 Screw H M10x80 8580180
15 Washer L 10 16 Nut H M10 17
First post to the entrance for RUMP RAIL
18
Post base - Tube clamp fitting
Ø 60
19
Vacuum line bracket
8582187
20 Clamp for Pos. 19 und 21 Ø 26-34
21 U-Bold 8x60 22 Washer L 8 8580251
23 Nut H M8 24 Plug Ø 26-34 25
Adjustable cross bar
Ø 33-42
26
Adjustable cross bar
Ø 50x2
27 Nut H M12" 28 Screw STHC M12x20
8580260
8583171
8580176
8580188
8580187
8580262
8580255
8580252
8580174
8583098
8580186
8580261
Pos Description Part number
1
Beam120x120x3
2
Counte
r-plate for Rectangu
lar U-bolt (Pos. 3)
3
Rectangular U-bolt
M12 - 260x80
4
Locknut H M12
5
Plug 120x120
6
Support tube left
7
Support tube right
8
Rectangular U-bolt
M12 - 120x120
9
Plug Ø 50-60
10
2 COW RUMP RAIL LH GT2
11
3 COW RUMP RAIL LH GT2
8583170
8583172
8580183
8580178

10
9
21
19
23
18
20
5
8
2
3
4
17
6
7
11
22
26
17
15
13
16
14
12
24
25
MAX 4 bars
1
DMGS15072006
DMGS15072006
26 REDUCTION TUYAU RILSAN Ă 6-8 / Ă 4-6 8582173
25 PORTE GUILLOTINE REHAUSSEE GT2 C.Ga ...
24 POTEAU KNIFE GATE Ă101 A SCELLER C.Ga ...
23 Rondelle M 16 ...
22 RAC.REGLEUR DEBIT A L'ADMISSION (V) Ă 8 /
G 3/8 (Ă 17)
...
21 Vis H M12-90 ...
20 BAGUE D'USURE STANDARD. Lg = 49mm 8580191
19 FIXATION TIGE DE VERIN 8580195
18 Ecrou plat M16x1.5 17 Ecrou frein H M12
... ...
16 VIS H M12-40
15 Vis H M8x25
14 Rondelle Pega Ă8
13 EQUERRE DE FIXATION CORPS DE VERIN Ă63 ...
12 Vérin Ă63x400 8589260
11 BAGUE D'USURE Ă17.2x2 lg 15 8582152
10 Ecrou H M8
... ...
9 Tampon caoutchouc "T.F" M8 x 30 x 15 ...
8 Bouchon Tube Ă 33-42 8580177 7 Bouchon Tube Ă 40-49 8504862
6 Ecrou frein H M16 ...
5 VIS H M16x365 ...
4 PORTE GUILLOTINE REHAUSSEE GT2 C.Dr ...
3 ENTRETOISE Ă25x4 Long 324 8589262
2 PALIER "POM" 8589261
1 POTEAU KNIFE GATE Ă101 A SCELLER C.Dr ...
NĀ Désignation
Réf.Boumatic
DMGS15072006_Panneau-danger général-.bmp
DMGS15072006_droit.bmp
DMGS15072006_gauche.bmp
... ...
9e1063 Page 20
4.6 INSTALLATION OF THE KNIFE GATE
Pos Description Part no.
1
Knife Gate Pole Ø101 RH
2
POM Bearing
8589261
3Spacer
Ø25x4 Long 324
8589262
4
Knife Gate GT2 RH
5Screw H M16x365 6Locknut H M16 7Plug Ø 40-49 8Plug Ø 33-42 8580177 9
Rubber bumper
"T.F" M8 x 30 x 15
10 Nut H M8 11 Wear ring Ø17.2x2 lg 15 8582152
12 Cylinder Ø 63x400 13
Cylinder mounting bracket
Ø63
14
Flat Washe
r Ø8
15 Screw H M8x25 16 Screw H M12-40 17 Locknut Mutter H M12 18
Plated hex nut
M16x1.5
8580195
19
Cylinder rod mounting bracke
t
20
Standard wear ring
Lg = 49mm
21 Screw H M12-90 22
Air inlet regulator connection
entry flow (V)
Ø 8/G 3/8 (Ø 17
23
Knife Gate Pole
Ø101 LH
24
Knife Gate GT2 LH
8589260
8580183
8582173
8504862
8580260
8580191
Washer M 16
25
Reduction compr. air Ø 6-8 / Ø 4-6
26
8580197