Bradley Navigator S59-4000 User manual

215-1638 Rev. E ECN 14-09-013B
© 2014 Bradley
Page 1 of 3 4/16/2014
P.O. Box 309, Menomonee Falls, WI USA 53052-0309
PHONE 800.BRADLEY (800.272.3539) FAX [phone]
bradleycorp.com
Installation
IMPORTANT!
Read this entire installation manual to ensure proper installation. When
finished with the installation, file this manual with the owner or maintenance
department. Compliance and conformity to local codes and ordinances is
the responsibility of the installer.
Separate parts from packaging and make sure all parts are accounted for
before discarding packaging material. If any parts are missing, do not begin
installation until you obtain the missing parts.
Make sure that all water supply lines have been flushed and then completely
turned off before beginning installation. Debris in supply lines can cause
valves to malfunction.
Product warranties may be found under “Products” on our web site at
bradleycorp.com.
Installation
THIS
SIDE
UP
Packing List
•
•
•
•
S59-4000
S59-4000A
S59-4000BY
Navigator®Thermostatic Mixing
Valve for Sinks/Faucets
Supplies and Tools Required ................................. 2
Installation ............................................................. 2
Maintenance and Troubleshooting......................... 3
Inlet Connections: 1/2" NPT or 3/8" Compression
Outlet Connection: 1/2" NPT or 3/8" Compression
Temperature Range: 95 – 125°F
Maximum Pressure: 125 PSIG
Inlet Temperature, Hot: 120 – 180°F
Inlet Temperature, Cold: 33 – 80°F
Minimum Temperature Differential (from valve set point): 10°F
S59-4000
S59-4000A
(Shown with Optional
Mounting Bracket)
S59-4000BY
(Shown with Optional
Mounting Bracket)
ASSE 1070 & cUPC certified

S59-4000, S59-4000A, S59-4000BY Installation
24/16/2014 Bradley • 215-1638 Rev. E ECN 14-09-013B
Supplies Required
• Shut-off on the outlet if tempered water is supplied to a remote location
• Shut-off on the inlets/supplies
• (2) #10 fasteners (and wall anchors, if necessary) for wall bracket
2Adjust Temperature with Water Running
3Test Unit
Shut the hot water inlet off by closing hot water inlet valve. While the hot water supply is turned off, check to make sure the cold
water ow is reduced. If the cold water is reduced properly, reopen the hot water supply.
Shut the cold water inlet off by closing the cold water inlet valve. While the cold water supply is off, check to make sure that the hot
water flow has shut down.
1Connect Supply Lines Use only teflon tape or sealant appropriate for plastic
threads. Do not use pipe dope or thread lock.
H
C
ALoosen Cap Screw about 1/4" (4-6 turns)
and lift up cover (do not remove).
BUsing cover, turn cartridge gently until
desired water temperature is reached. Do
not turn past stops as this may damage
unit. Push cover down and tighten screw.
DO NOT SKIP THIS STEP!!!
Tools Required
• Adjustable Wrench
• Needle-Nose Pliers
• Phillips-Head Screwdriver
This valve is NOT factory preset. Upon installation, the temperature of this
valve must be checked and adjusted to ensure delivery of a safe water
temperature. Water in excess of 110°F (43°C) may cause scalding.
COLD
Mix
(to Faucet)
HOT
COLD
HOT
Mix
(to Faucet)
S59-4000, S59-4000A S59-4000BY

Installation S59-4000, S59-4000A, S59-4000BY
Bradley • 215-1638 Rev. E ECN 14-09-013B 4/16/2014 3
Before attempting to troubleshoot the valve or disassemble the components, check for the following conditions:
• Ifstopvalvesareused,makesurethattheyarefullyopen.
• Makesurethatthehotandcoldinletpipesareconnectedproperly,andthattherearenocross-connectionsor
leaking stop valves.
• Checkthehotwaterheateroutputtomakesurethatitisatleast10°Fabovethesettemperature.
Thermostatic Mixing Valve Troubleshooting
Be sure to close the appropriate shut-off valves prior to disassembly of the valve and reopen the valves after inspection
and repair is complete.
Problem Cause Solution
External leaks. Damaged cartridge or O-rings. Replace cartridge with part number 269-1927
Improper water
temperature or
temperature
fluctuation.
Hot water supply is not 10° above desired set point. Increase hot water supply temperature
Valve temperature is not properly set. Adjust the temperature as shown on page 2 step 2.
Limited water
flow.
Dirt and debris have built up in the valve or strainer. 1. Check to make sure both hot and cold supplies are
connected to the Navigator mixing valve and that they
have water flow.
2. Remove cover and U-clip. Remove the cartridge and
clean the strainer. It is not required to grease cartridge,
however if desired, use silicone grease only. Do not use
grease on check valves.
Item Part No. Description Quantity
S59-4000 S59-4000A S59-4000BY
1160-463 Cap Screw 1 1 1
2 107-582 Cover 1 1 1
3 269-1927 Thermostatic Cartridge 1 1 1
4 198-014 Check Valve* 2 2 2
5 132-051 Retaining Ring* 2 2 2
6 269-1999 3/8" Compression Adapter - 3 2
7146-079 U-Clip 1 1 1
8 118-319 Valve Body 1 1 1
9S45-2456 Mounting Bracket Kit (optional) 1 1 1
10 153-461 1/2" NPT x 3/8" OD Compression Adapter - - 1
11 269-2012 3/8" OD Compression Tee - - 1
12 136-050 3/8" OD Compression Cap - - 1
* Included with Prepack S65-326
Parts List
6
6
6
1
2
3
4
5
4
5
9
7
8